PHALANX PRT0012 12 Volt Rotary Tool User Manual

PHALANX PRT0012 12 Volt Rotary Tool

GENERAL POWER TOOL SAFETY WARNINGS

WARNING:

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• Use only UL listed USB sources to charge this device. Use of any non-UL Listed USB sources may create a risk of fire.

PERSONAL SAFETY

• KEEP CHILDREN AWAY. Do not let children and visitors contact tool or extension cord. All children and visitors should be kept away from work area.
• STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high or locked up places–out of reach of children.
• DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was intended.
• USE RIGHT TOOL. Don’t force small tool or attachments to do the job of a heavy-duty tool. Don’t use tool for purposes not intended.
• DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in moving parts. Heavy duty gloves to protect hands and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• USE SAFETY GLASSES AND OTHER SAFETY EQUIPMENT. Use safety goggles or safety glasses with side shields, complying with applicable safety standards and, when needed, a face shield. Also use face or dust mask if cutting operation is dusty. This applies to all persons in the work area. Also use a hard hat, hearing protection, gloves, safety shoes and dust collection systems when specified or required.
• DON’T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
• SECURE WORK. Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool.
• DON’T OVERREACH. Keep proper footing and balance at all times.
• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged.

GENERAL POWER TOOL SAFETY WARNINGS

POWER TOOL USE AND CARE

Keep handles dry, clean, and free from oil and grease.

• DISCONNECT TOOLS. Unplug the tool when not in use, when moving tool from place to place, before servicing, and when changing accessories (such as blades, bits, cutters) or making adjustments.
• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that key and adjusting wrenches are removed from tool before turning it on.
• AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger on switch. Be sure switch is off when plugging in.
• OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
• STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool when you are tired or otherwise impaired.
• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Do not use tool if switch does not turn it on and off..
• REPAIRS AND SERVICE. Repairs, maintenance and any adjustments not specified in this manual should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts.
• USE OF ACCESSORIES AND ATTACHMENTS. The use of any accessory or attachment not recommended for use with the tool could be hazardous. Note: Refer to the accessory section of this manual for further details.

SAFETY GUIDELINES – DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING

• PROBLEMS. The symbols below are used to help you recognize this information.
• DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

ROTARY TOOL SAFETY WARNINGS

SAFETY WARNINGS COMMON FOR GRINDING, SANDING, WIRE BRUSHING, POLISHING, CARVING OR ABRASIVE CUTTING-OFF OPERATIONS

• This power tool is intended to function as a grinder, sander, wire brush, polisher, carving or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
• Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
• The rated speed of accessories must be at least equal to the operating speed setting marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
• The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately controlled.
• The arbour size of wheels, sanding drums or any other accessory must properly fit the spindle or collet of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
• Mandrel mounted wheels, sanding drums, cutters or other accessories must be fully inserted into the collet or chuck. If the mandrel is insufficiently held and/or the overhang of the wheel is too long, the mounted wheel may become loose and be ejected at high velocity.
• Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, sanding drum for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
• Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high-intensity noise may cause hearing loss.
• Hold power tool by insulated gripping surfaces, because the cutter may contact its own cord. Cutting a” live” wire may make exposed metal parts of the power tool” live” and shock the operator.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.
• Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.
• If cutting into existing walls or other blind areas where electrical wiring may exist is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
• Do not operate the flexible shaft with a sharp bend. Overbending the shaft can generate excessive heat on the jacket or handpiece. The recommended minimum is 5″ radius.
• Always disconnect the power cord from the power s ource before making any adjustments or attaching any accessories. You may unexpectedly cause the tool to start leading to serious personal injury.
• Be aware of the switch location, when placing the tool down or when picking the tool up. You may accidentally activate the switch.
• Always hold the handpiece firmly in your hands during the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the shaft to twist.
• Always wear safety goggles and dust mask. Use only in well-ventilated area. Using personal safety devices and working in safe environment reduces risk of injury.
• Do not reach in the area of the spinning bit. The proximity of the spinning bit to your hand may not always be obvious.
• Allow brushes to run at operating speed for at least one minute before using wheel. During this time no one is to stand in front or in line with the brush. Loose bristles or wires will be discharged during the run-in time..
• Wire and bristle brushes must never be operated at speeds greater than 15,000/min. Direct the discharge of the spinning wire brush away from you. Small particles and tiny wire fragments may be discharged at high velocity during the “cleaning” action with these brushes and may become embedded in your skin. Bristles or wires will be discharged from the brush at high speeds.
• Wear protective gloves and face shield with wire or bristle brushes. Apply wire or bristle brushes lightly to the work as only the tips of the wire/bristles do the work. “Heavy” pressure on bristles will cause the wire or bristle to become overstressed resulting in a wiping action and will cause the bristles/wire to be discharged.
• Carefully handle both the tool and individual grinding wheel to avoid chipping or cracking. Install a new wheel if tool is dropped while grinding. Do not use a wheel that may be damaged. Fragments from a wheel that bursts during operation will fly away at great velocity possibly striking you or bystanders.Do not attach a toothed saw blade.
• Never use dull or damaged bits. Sharp bits must be handled with care. Damaged bits can snap during use. Dull bits require more force to push the tool, possibly causing the bit to break.
• Use clamps to support work piece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Allow for sufficient space, at least “6”, between your hand and the spinning bit. Round materials such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to “bite” or jump toward you. Clamping a small workpiece allows you to use both hands to control the tool.
• Inspect your workpiece before cutting. When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the bit and be torn from your hand. For example, if carving wood, make sure there are no nails or foreign objects in the workpiece. Nails or foreign objects can cause the bit to jump.
• Never start the tool when the bit is engaged in the material. The bit ng edge may grab the material causing loss of control of the cutter..
• Avoid bouncing and snagging the wheel, especially when working corners, sharp edges etc. This can cause loss of control and kick-back.
• The direction of feed with the bit into the material when carving, routing or cutting is very important. Always feed the bit into the material in the same direction as the cutting edge is exiting from the material (which is the same direction as the chips are thrown). Feeding the tool in the wrong direction, causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed.
• If the workpiece or bit becomes jammed or bogged down, turn the tool “OFF” by the switch. Wait for all moving parts to stop and unplug the tool, then work to free the jammed material. If the switch to the tool is left “ON” the tool could restart unexpectedly causing serious personal injury.

SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS:

• Use only wheel types that are recommended for your power tool and only for recommended applications. For example: do not grind with the side of a cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
• For threaded abrasive cones and plugs use only undamaged wheel mandrels with an unrelieved shoulder flange that are of correct size and length. Proper mandrels will reduce the possibility of breakage.
• Do not “jam” a cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or snagging of the wheel in the cut and the  possibility of kickback or wheel breakage.
• Do not position your hand in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your hand, the possible kickback may propel the spinning wheel and the power tool directly at you.
• When wheel is pinched, snagged or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut- off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel pinching or snagging.
• Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
• Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
• Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS:

• Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
• Allow brushes to run at operating speed for at least one minute before using them. During this time no one is to stand in front or in line with the brush. Loose bristles or wires will be discharged during the run-in time.
• Direct the discharge of the spinning wire brush away from you. Small particles and tiny wire fragments may be discharged at high velocity during the use of these brushes and may become imbedded in your skin.

ADDITIONAL SAFETY RULES

• WARNING – Some dust created by power sanding, sawing, grinding, drilling, and other common rotary tool activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
  • Lead from lead-based paints,
  • Crystalline silica from bricks and cement and other masonry products, and
  • Arsenic and chromium from chemically treated lumber.
• Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
• Always use proper guard with grinding wheel. A guard protects operator from broken wheel fragments.
• Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1. Following this rule will reduce the risk of serious personal injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• This product is not intended for use with pet grooming, dental work, or any human or veterinarian medical applications.
• Keep pets away while operating this tool.
• Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of shock, fire, or serious injury.
• Inspect for and remove all nails from lumber before using this tool. Following this rule will reduce the risk of serious personal injury.
• Do not grind or sand heat flammable materials. Sparks from the wheel could ignite these materials.
• This product is not intended for use as a dental drill or in human or veterinary medical applications. Serious injury may result.
• When using steel screws, cut-off wheels, high speed cutters, or tungsten carbide cutters, always have the work securely clamped. Never attempt to hold the work with one hand while using any of these accessories.
• Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
• Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
• Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
• For organic material, a flex shaft accessory is required. Proper cleaning and sanitizing is required after use. Any material including organic material cut or altered by this tool is not intended nor suitable for human consumption.
  Save these instructions. Refer to them frequently and use them to instruct others who may use this product. If you loan someone this product, loan them these instructions also.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL       SIGNAL                   MEANING

DANGER:| Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING:| Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION:| Indicates a hazardous situation, that, if not avoided, may result in minor or moderate injury.
NOTICE :| (Without Safety Alert Symbol) Indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage).

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.

| Safety Alert| Indicates a potential personal injury hazard.
---|---|---
| Read Operator’s| To reduce the risk of injury, user must read and understand operator’s manual
| Manual| before using this product.
|

Wet Conditions

|

Do not expose to rain or use in damp locations.

| Alert|
|

Long Hair

|

Secure long hair above shoulder level to prevent entanglement in moving parts.

V

|

Volts

|

Voltage

min| Minutes| Time
| Direct Current| Type or a characteristic of current
n| Rated Speed| Rotational speed
…/min| Per Minute| Revolutions, strokes, surface speed, orbits etc., per minute

FEATURES

PRODUCT SPECIFICATIONS

• Quick-Change Collet……………………………………………………………………………………………………………………………………………. Universal
• Rated Speed ………………………………………………………………………………………………………………………………… 5,000-32,000/min (RPM)

ASSEMBLY

WARNING:

Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

WARNING:

Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. If any parts are damaged or missing, please mail our Technical Service at service@phalanxtools.com 24/7.

OPERATION

WARNING:

Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:

Be sure to power off the tool before installing or over-limiting the battery pack. Hold the tool and the battery pack tightly. Otherwise they may slip out of your hands causing damage to the tool and battery pack, or even personal injury.

WARNING:

Do not fail to strictly follow the relevant product safety rules for the sake of convenience or because you are familiar enough with the product (due to experience gained through repeated use). Improper use or failure to follow the safety rules in the instruction manual can result in serious personal injury.

APPLICATIONS

You may use this product for the purposes listed below:

• Carving, engraving, etching, polishing, cleaning, removing rust, sanding, cutting, grinding, sharpening, drilling, and routing

BATTERY INSTALLATION OR REMOVAL

• When removing the battery compartment, press the buttons on both sides of the compartment while pulling it out of the tool.
• When inserting the battery compartment, take care to align the front of the battery compartment with the opening of the battery compartment holder and then insert the battery compartment into place. Be sure to insert it to the end until it clicks and locks into place, otherwise the battery compartment will fall out of the tool accidentally, thus causing injury to the operator or others.
• Do not use excessive force when inserting the battery compartment. If the battery compartment does not slide smoothly, it may be caused by improper insertion.

FUNCTION DESCRIPTION

WARNING:

Always turn off the power to the tool and remove the battery pack before adjusting or checking the function of the tool.

OPERATION OF THE SWITCH

Before inserting the battery compartment into the tool, be sure to check that the switch can be in the O off position and move the switch to the “I” (on) position when starting the tool. To stop the tool, move the switch to the “O” (off) position.

OPERATION OF SPEED CONTROL

• This product is equipped with a speed control function, and the speed of the power tool can be steplessly adjusted during operation with the help of a speed regulator.

OVERLOAD PROTECTION

When the tool is forced or the motor is overloaded, the tool will automatically shut off. To reset the tool, wait 5 seconds, slide the on/off switch to the OFF position and then slide it to the ON position to resume operation. Do not force the tool.

HIGH-TEMPERATURE PROTECTION

This tool is equipped with a high-temperature protection feature that automatically deactivates the tool when it is overheated. To resume operation, allow the tool to cool and then turn the tool on.

CHARGING THE TOOL

• Turn off the rotary tool.
• Make sure the power supply is normal household voltage, 120 volts, AC only, 60 Hz.
• When the tool is charging, the LED will flash RED.
• Do not place tool in an area of extreme heat or cold. It will charge best at normal room temperature.
• After charging is complete, the LED will stop flashing and will remain green.
• Disconnect the Plug from the power supply

QUICK-CHANGE COLLET

NOTE: The tool ships with a preinstalled collet that is machined to precision tolerances to fit accessories with 1/8 in. diameter shanks. When installed, the quick change collet allows the user to change accessories without tools and without removing the collet from the shaft. The quick change collet is not compatible with 1/16 in. shanks.
To remove/install the quick change collet:

• Turn off the rotary tool.
• Depress and hold the spindle lock button and rotate the shaft by hand until the spindle lock engages the shaft, preventing further rotation.
• With the spindle lock engaged, place the included 3/8 in. wrench on the bottom threaded end of the quick-change collet and turn counterclockwise to loosen. Continue turning counterclockwise to remove the collet from the tool.
• Remove the quick-change collet.
• To install, engage the spindle lock. Place the quick- change collet on the shaft and begin threading on by hand until there is resistance. Then use the included 3/8 in. wrench on the bottom threaded end of the collet and rotate clockwise until tightly secured.

WARNING:

Always use the collet which matches the shank size of the accessory you plan to use. Never force a large diameter shank into a collet. The accessory should fit smoothly into the collet, but you should be able to tighten the ac- cessory firmly and securely with the quick-change collet.

INSTALLING/REMOVING ACCESSORIES

To install:

• Turn off the rotary tool.
• Choose an accessory that fits the collet and is suitable for the application you are attempting.
• Ensure the quick-change collet is securely installed on the shaft.
• While depressing the spindle lock, use your hand to loosen the collet by rotating the sleeve counterclockwise.
• Insert the shank of the accessory into the collet until the shank bottoms out, then pull it out 1/16 in. to allow for expansion when the accessory gets hot.
• Rotate the collet sleeve clockwise until clicking stops and the accessory shank is gripped by the collet.

NOTE: If sleeve cannot be tightened or loosened sufficiently by hand, use the included 3/8 in. collet wrench on the top hexed area of the collet. Turn clockwise to tighten or counterclockwise to loosen.

To remove:

• Turn off the rotary tool.
• Loosen the collet sleeve.
• Remove the accessory.

NOTE: When trying to remove an accessory, if the quick- change collet begins to unthread from the tool, repeat the install process.

DANGER:

If you are changing an accessory immediately after use, be careful not to touch the collet or the accessory with your hands or fingers. You will get burned because of the heat build-up from operation. Always use the wrench provided or allow the collet to cool.

USING MANDRELS

The most common types of mandrel to use with this tool include the standard mandrel which is used with grinding wheels and emery wheels. Screw mandrels are used with polishing wheels and polishing drums. Drum mandrels are used with sanding drums.

To install:

• Turn off the rotary tool.
• Install the mandrel.

If using the standard mandrel:

• Depress and hold the spindle lock button and rotate the mandrel by hand until the spindle lock engages preventing further rotation.
• Insert the slot end of the provided wrench into the slot on top of the mandrel and unscrew.
• Remove mandrel screw and washer.
• Place desired accessory over mandrel shaft and align accessory hole with mandrel hole.
• Insert mandrel screw with washer through the accessory and mandrel shaft holes.

NOTE: The mandrel washer should be placed between the mandrel screw and the accessory.

• Tighten using provided wrench.

If using the screw mandrel:

• Align the desired accessory hole with mandrel screw head.
• Screw the accessory onto the mandrel by twisting clockwise until secure.

If using the drum mandrel:

• Align appropriate-sized sanding drum over mandrel and push down to completely cover drum end of mandrel.
  NOTE: If necessary, tighten the screw on the drum mandrel head to expand the drum and securely hold the sanding drum in place.

BALANCING ACCESSORIES

For precision work, it is important that all accessories be properly balanced. To balance an accessory, slightly loosen the quick-change collet and give the accessory a 1/4 in. turn. You should be able to tell by the sound and feel if the accessory is running in balance. Continue adjusting in this fashion until the best balance is achieved. Replace accessories if they become damaged or unbalanced.

INSTALLING AN ATTACHMENT HEAD TO THE ROTARY TOOL

WARNING:

Read and understand entire Operator’s Manual for each optional attachment head used on this rotary tool and follow all warnings and instructions. Failure to follow all instructions could result in electric shock, fire and/or serious personal injury.

WARNING:

This rotary tool is designed to be used only with the attachment head models that are specified in this Operator’s Manual. Use of other attachment heads could cause serious personal injuries or property damage.

WARNING:

Never install, remove, or adjust any attachment head while rotary tool is running. Failure to stop the motor can cause serious personal injury. Never operate rotary tool without an attachment head or the collar installed.

To install an attachment head:

• Turn off the rotary tool.
• Remove accessories and quick-change collet.
• Hold the collar firmly, then turn it counterclockwise to loosen and remove.
• Follow the instructions in the PHALANX attachment head operator’s manual to install the attachment head.

To remove an attachment head:

• Turn off the rotary tool.
• Remove accessories and quick-change collet.
• Follow the instructions in the PHALANX attachment head operator’s manual to remove the attachment head.
• Reinstall the collar or install another attachment head.

TURNING THE ROTARY TOOL ON/OFF

To turn the rotary tool ON, slide the on/off switch to the ON position. To turn it OFF, slide the on/off switch to the OFF position.

SELECTING THE RIGHT SPEED

The rotary tool has a speed range of 5,000-35,000/min RPM. To select the right speed for each job, use a practice piece of material. Vary speed to find the best speed for the accessory you are using and the job to be done. Use the indicator mark above the speed control dial to set the best speed for the job. The speed control dial is numbered 1 to 6:

• Speed (1-6) ………………………………………. 5,000-32000 RPM

Refer to the Application Speed Recommendations table to determine the proper speed based on the material being worked and the type of accessory being used.

SLOWER SPEEDS

Certain materials, some plastics for example, require a relatively slow speed because the friction of the tool generates heat and causes the plastic to melt at high speed. Slow speeds (15,000 RPM or less) are usually best for polishing operations using the polishing accessories. They may also be best for working on delicate projects, delicate wood carving, and fragile model parts. Higher speeds are better for carving, cutting, and shaping wood.

**APPLICATION SPEED RECOMMENDATIONS***

Type of Accessory| Soft Wood| Hard Wood| Laminates Plastics| Steel| Aluminum, Brass, Etc.| Shell/ Stone| Ceramic| Glass
Cut-off Discs| 15-35K| 15-35K| 5-15K| 35K| 35K| N/A| N/A| N/A
Fiberglass Cut-off Wheel|

15-35K

|

15-35K

|

5-15K

|

35K

|

35K

|

N/A

|

N/A

|

N/A

Sanding Drums| 15-35K| 15-35K| 5-15K| 15-35K| 15-35K| 15-35K| N/A| N/A
Felt Polishing Wheels|

5-15K

|

5-15K

|

5-15K

|

5-15K

|

5-15K

|

5-15K

|

5-15K

|

5-15K

Aluminum Oxide Grinding Stones|

15-35K

|

15-35K

|

5-15K

|

15-35K

|

15-35K

|

N/A

|

N/A

|

N/A

Silicon Carbide Grinding Stone|

N/A

|

N/A

|

N/A

|

15-35K

|

15-35K

|

15-35K

|

5-35K

|

N/A

Drill Bit| 35K| 35K| 15-35K| 35K| 35K| —| —| —
Drywall Cutting Bit|

35K (Drywall only)

• The settings provided in the chart are recommendations for operating ranges for best performance.

Hardwoods and glass require high speed operation. Drilling should also be done at high speeds. To determine the optimum operational speed for different materials and accessories, refer to the Application Speed Recommendations table. Look this table over and become familiar with it. The best way to determine the correct speed for work on any material is to practice for a few minutes on a piece of scrap, even after referring to the table. You can quickly learn that a slower or faster speed is more effective just by observing what happens when you make a pass or two at different speeds. When working with a scrap piece of plastic, start at a slow rate of speed and increase the speed until you observe whether the plastic is melting at the point of contact; reduce the speed slightly to get optimum working speed without melting the workpiece.

• Plastic and materials that could melt at low temperatures should be cut at low speeds.
• Soft wood should be cut at high speed.

OPERATING THE ROTARY TOOL

Learning to use the rotary tool:

• Hold the tool in your hand and get used to its weight, balance, and the taper of the housing. This taper permits the tool to be grasped in a “pencil grip” or in a “golf grip” method.
• Examine the rotary tool accessories carefully. Damaged accessories can fly apart as they come up to speed and should not be used. The use of damaged accessories can result in serious personal injury.
• Practice on scrap materials first to see how the tool operates. Keep in mind that the work is done by the speed of the tool and by the accessory in the collet. You should not lean on or push the tool into the work.

It is best to make a series of passes with the tool rather than attempt to do all the work in one pass. To make a cut, pass the tool back and forth over the work like you would a small paint brush. Cut a little material on each pass until you reach the desired depth. For most work, a gentle touch is best; you will have greater control, make fewer errors, and get the most efficient work out of the accessory. For the best control in close work, grip the tool like a pencil between your thumb and forefinger. A “golf grip” method of holding the tool is used for operations such as grinding a flat surface.
To operate the rotary tool:

• Secure all work in a vise or clamp to a workbench to prevent it from moving under the tool.
• Hold the tool in front and away from you, keeping the tool accessory clear of the workpiece.
• Turn on the tool and let the motor and accessory build up to full speed.
• Lower the tool gradually until the accessory contacts the workpiece.
• Move the tool continuously at a steady, consistent pace.
• Use just enough pressure to keep the tool from chattering or bouncing.
• NOTE: Heavy pressure will decrease the tool’s speed and put a strain on the motor. The weight of the tool alone is adequate for most jobs.
• Lift the tool away from the workpiece before turning off the tool.

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

WARNING:

Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or Fdestroy plastic which could result in serious personal injury.

BATTERIES

This product is equipped with a lithium-ion rechargeable battery. Length of service from each charging will depend on the type of work you are doing. The battery in this product has been designed to provide maximum trouble-free life. However, like all batteries, it will eventually wear out. To obtain the longest possible battery life, we suggest the following:

• Remove the USB cable from the product once it is fully charged and ready for use.

For product storage longer than 30 days:

• Store the product where the temperature is below 80°F.
• Store the product in a “discharged” condition.

BATTERY PACK DISPOSAL

This product contains lithium-ion batteries. Local, state or federal laws may prohibit disposal of lithium-ion batteries in ordinary trash.

WARNING:

Do not attempt to disassemble the tool, or remove any component projecting from the tool. May result in electric shock, fire and/or serious personal injury. Prior to disposal, protect exposed terminals with heavy insulating tape to prevent shorting.

WARNING:

Do not open the tool or attempt to remove the battery from the tool. Dispose of entire tool through your local waste removal authority.

Illustrations

• A – Quick-change collet

• B – Shaft

• C – Spindle lock button

• D – Threaded end

• E – Loosen

• F – Tighten

• A – Quick-change collet

• B – Accessory

• C – Sleeve

• D – Hexed end

• A- On/off switch
• B – Speed control dial
• C – To increase speed
• D – To decrease speed

Customer Service

• Email: service@phalanxtools.com
• Tel: (+1)8772199866

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