MEAN WELL PWM-90 Series 90W Constant Voltage PWM Output LED Driver Owner’s Manual

June 15, 2024
MEAN WELL

90W Constant Voltage PWM Output LED Driver

PWM-90 series


User’s Manual

(for DA2-Type only) (for DA Type only)

AC Input: 100-240Vac
(for DA2-Type only)

(CCC optional)

(for 12, 24, 48, Blank Type only)

(for DA2 and Blank Type)

■ Features
  • Constant Voltage PWM style output
  • Emergency lighting application is available according to IEC61347-2-13
  • Built-in active PFC function and class II design
  • Class 2 power unit(except PWM-90-12)
  • No load power consumption <0.5W
  • Fully encapsulated with IP67 level
  • Function: 3 in 1 dimming (dim-to-off); DALI/DALI-2
  • Minimum dimming level 0.2% for DALI type
  • Typical lifetime>50000 hours and 5 years warranty
■ Applications
  • LED strip lighting
  • Indoor LED lighting
  • LED decorative lighting
  • LED architecture lighting
  • Industrial lighting
■ GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

■ Description

PWM-90 series is a 90W LED AC/DC LED driver featuring the constant voltage mode with PWM style output, which is able to maintain the brightness homogeneity when driving all kinds of LED strips.PWM-90 operates from 90~305VAC and offers models with different rated voltage ranging between 12V and 48V. Thanks to the high efficiency up to 90.5%, with the fanless design, the entire series is able to operate for -40°C ~ +85°C case temperature under free air convection. The entire series is rated with IP67 ingress protection level and is suitable to work for dry, damp or wet locations. PWM-90 is equipped with dimming function that varies the duty cycle of the output, providing great flexibility for LED strips applications.

■ Model Encoding
  1. Function options
  2. Rated output voltage (12/24/36/48V)
  3. Rated wattage
  4. Series name
Type IP Level Function Note
Blank IP67 3 in 1 dimming function (0~10Vdc, 10V PWM signal and resistance)

In Stock
DA| IP67| DALI control technology(for 12V/24V with DA type only)| In Stock
DA2| IP67| DALI-2 control technology(for 12V/24V/48V with DA2 type only)| In Stock

SPECIFICATION
MODEL PWM-90-12 PWM-90-24 PWM-90-36 PWM-90-48
OUTPUT DC VOLTAGE 12V 24V 36V
RATED CURRENT 7.5A 3.75A 2.5A 1.88A
RATED POWER 90W 90W 90W 90.24W
DIMMING RANGE 0 ~ 100%
PWM FREQUENCY (Typ.) 1.47kHz for Blank/DA-Type, 2.5kHz for DA2-Type
SETUP, RISE TIME Note.2 Note.9 500ms, 80ms/ 115VAC or 230VAC
HOLD UP TIME (Typ.) 16ms/115VAC or 230VAC
INPUT VOLTAGE RANGE Note.3 90 ~ 305VAC   127 ~ 431VDC

(Please refer to “STATIC CHARACTERISTIC” section)
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF>0.98/115VAC, PF>0.96/230VAC, PF>0.92/277VAC @ full load
(Please refer to “POWER FACTOR (PF) CHARACTERISTIC” section)
TOTAL HARMONIC DISTORTION| THD< 20%(@load≧60%/115VAC, 230VAC; @load≧75%/277VAC)
(Please refer to “TOTAL HARMONIC DISTORTION” section)
EFFICIENCY (Typ.)| 88%| 90.5%| 90.5%| 90.5%
AC CURRENT (Typ.)| 0.95A / 115VAC 0.5A / 230VAC 0.4A / 277VAC
INRUSH CURRENT (Typ.)| COLD START 60A(twidth=550 μs measured at 50% Ipeak) at 230VAC; Per NEMA 410
MAX. NO. of PSUs on 16A CIRCUIT BREAKER| 3 units (circuit breaker of type B) / 6 units (circuit breaker of type C) at 230VAC
LEAKAGE CURRENT| <0.25mA / 277VAC
NO LOAD POWER CONSUMPTION| <0.5W
PROTECTION| OVERLOAD| 108 ~ 130% rated output power
Hiccup mode, recovers automatically after fault condition is removed
SHORT CIRCUIT| Shut down o/p voltage, re-power on to recover(except for DA2-type) Hiccup mode,recovers automatically after fault condition is removed (only for DA2-type)
OVER VOLTAGE| 15 ~ 17V | 28 ~ 34V| 41 ~ 46V| 54 ~ 60V
Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, re-power on to recover
ENVIRONMENT| WORKING TEMP.| Tcase=-40 ~ +85℃ (Please refer to “ OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP.| Tcase=+85℃
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY & EMC| SAFETY STANDARDS Note.5| UL8750(except for DA-Type), CSA C22.2 No. 250.13-12; ENEC BS EN/EN61347-1, BS EN/EN61347-2-13 independent, BS EN/EN62384, IP67,BIS IS15885(for 12,24,48 Blank Type only), EAC TP TC 004,GB19510.1, GB19510.14 approved; Design refer to BS EN/EN60335-1;According to BS EN/EN61347-2-13 appendix J suitable for emergency installations(EL)(AC Input: 100-240Vac)(for DA2-Type only)
DALI STANDARDS| IEC62386-101, 102, 207,251 for DA/DA2-Type only,Device type 6(DT6)
WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC; I/P-DA:1.5KVAC; O/P-DA:1.5KVAC
ISOLATION RESISTANCE| I/P-O/P:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION Note.6| Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load≧60%) ; BS EN/EN61000-3-3,GB17743 and GB17625.1,EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11; BS EN/EN61547, light industry level (surge immunity Line-Line 2KV), EAC TP TC 020
OTHERS| MTBF| 2394.5K hrs min. Telcordia SR-332 (Bellcore) ; 224.2K hrs min. MIL-HDBK-217F (25℃)
DIMENSION| 1716337.5mm (LWH)
PACKING| 0.77Kg; 18pcs/14.9Kg/0.97CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25°C of ambient temperature.
2. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
3. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time.
4. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
5. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly (TC) point (or TMP, per DLC), is about 75°C or less.
6. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com
7. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft).
8. For any application note and IP water proof function installation caution, please refer our user manual before using. https://www.meanwell.com/Upload/PDF/LED_EN.pdf
9. Based on IEC 62386-101/102 DALI power on timing and interruption regulations, the set up time needs to test with a DALI controller which can support for DALI power on function, otherwise the set up time will be higher than 0.5 second for DA type.
※ Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

■ DIMMING OPERATION

MEAN WELL PWM-90 Series Constant Voltage A2

  1. AC/L(Brown)
  2. AC/N(Blue)
  3. DIM+(Purple)*
  4. DIM-(Pink)**
  5. Vo+(Red)
  6. Vo-(Black)
  • DIM+ for Blank-Type
    DA+ for DA/DA2-type
  • *DIM- for Blank-Type
    DA- for DA/DA2-type
    File Name:PWM-90-SPEC 2022-11-28
    NOTE: DA /DA2-Type is no distinction between “+” and “-” poles

Dimming principle for PWM style output
• Dimming is achieved by varying the duty cycle of the output current.

Output DC current

Duty cycle(%) = T ON/T ×100%

Output PWM frequency : 1.47kHz for Blank/DA-Type, 2.5kHz for DA2-Type

※ 3 in 1 dimming function (for Blank-Type)

  • Apply one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance.
  • Dimming source current from power supply: 100μA (typ.)

◎ Applying additive 0 ~ 10VDC

MEAN WELL PWM-90 Series Constant Voltage A4

  1. LED Strips
  2. Additive Voltage
  3. “DO NOT connect “DIM- to Vo-“
  4. Duty cycle of output current (%)
  5. Dimming input: Additive voltage

◎ Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

MEAN WELL PWM-90 Series Constant Voltage A5

  1. LED Strips
  2. Additive PWM signal
  3. “DO NOT connect “DIM- to Vo-“
  4. Duty cycle of output current (%)
  5. Duty cycle of additive 10V PWM signal dimming input

◎ Applying additive resistance:

MEAN WELL PWM-90 Series Constant Voltage A6

  1. LED Strips
  2. Additive Resistance
  3. “DO NOT connect “DIM- to Vo-“
  4. Duty cycle of output current (%)
  5. (N=driver quantity for synchronized dimming operation) Dimming input: Additive resistance

Note :

  1. Min. duty cycle of output current is about 0.15%, and the dimming input is about 6KΩ or 0.6VDC, or 10V PWM signal with 6% duty cycle.
  2. The duty cycle of output current could drop down to 0% when dimming input is less than 6KΩ or less than 0.6VDC, or 10V PWM signal with duty cycle less than 6%.

※ DALI Interface (primary side; for DA/DA2-Type)

  • Apply DALI signal between DA+ and DA-.
  • DALI protocol comprises 16 groups and 64 addresses.
  • First step is fixed at 0.2% of output
■ OUTPUT LOAD vs TEMPERATURE

LOAD (%)
AMBIENT TEMPERATURE,Ta (℃)

LOAD (%)
Tcase (℃)

■ STATIC CHARACTERISTIC

LOAD (%)
INPUT VOLTAGE (V) 60Hz

■ POWER FACTOR (PF) CHARACTERISTIC

※ Tcase at 75℃

PF
LOAD

※De-rating is needed under low input voltage.

■ TOTAL HARMONIC DISTORTION (THD)

※ 48V Model, Tcase at 75℃

THD
LOAD

■ EFFICIENCY vs LOAD

PWM-90 series possess superior working efficiency that up to 90.5% can be reached in field applications.

※ 48V Model, Tcase at 75℃

EFFICIENCY(%)
LOAD

■ LIFE TIME

LIFETIME(Kh)MEAN WELL PWM-90 Series Constant Voltage
B7
Tcase (℃)

■ Block Diagram

PFC fosc : 50~120KHz
PWM fosc : 60~130KHz

MEAN WELL PWM-90 Series Constant Voltage B8

  1. EMI FILTER RECTIFIERS
  2. PFC CIRCUIT
  3. POWER SWITCHING
  4. RECTIFIERS & FILTER
  5. DIMMING CIRCUIT
  6. O.L.P.
  7. DETECTION CIRCUIT
  8. O.V.P.
  9. PWM & PFC CONTROL
  10. O.T.P
■ Mechanical Specification

Case No. PWM-90P       Unit: mm

Blank-Type

MEAN WELL PWM-90 Series Constant Voltage B9
• (tc): Max. Case Temperature

  1. AC/L(Brown)
  2. AC/N(Blue)
  3. SJTW 18AWG×2C
  4. UL2464 18AWG×2C
  5. SJTW 16AWG×2C
  6. DIM+(Purple)*
  7. DIM-(Pink)**
  8. Vo+(Red)
  9. Vo-(Black)

MEAN WELL PWM-90 Series Constant Voltage B10

DA/DA2-Type

MEAN WELL PWM-90 Series Constant Voltage B11
• (tc): Max. Case Temperature

  1. AC/L(Brown)
  2. AC/N(Blue)
  3. SJOW 17AWG×2C&H05RN-F1.0mm2
  4. UL2464 18AWG×2C
  5. SJOW 17AWG×2C&H05RN-F1.0mm2
  6. DA+(Purple)*
  7. DA-(Pink)**
  8. Vo+(Red)
  9. Vo-(Black)

NOTE: DA/DA2 Type is no distinction between “+” and “-” poles

MEAN WELL PWM-90 Series Constant Voltage B12

■ Recommend Mounting Direction

MEAN WELL PWM-90 Series Constant Voltage B13

■ Installation Manual

Connection for Blank-type

MEAN WELL PWM-90 Series Constant Voltage B14

  1. AC/L(BROWN)

  2. AC/N(BLUE)

  3. DIM-(PINK)

  4. DIM+(PURPLE)

  5. -V(BLACK)

  6. +V(RED)

  7. 0~10Vdc or 10V PWM
    or resistance Dimmer
    or DALI Dimmer

  8. LED Strip

Cautions

  • Before commencing any installation or maintenance work, please disconnect the power supply from the utility. Ensure that it cannot be re-connected inadvertently!
  • Keep proper ventilation around the unit and do not stack any object on it. Also a 10-15 cm clearance must be kept when the adjacent device is a heat source.
  • Mounting orientations other than standard orientation or operate under high ambient temperature may increase the internal component temperature and will require a de-rating in output current.
  • Current rating of an approved primary /secondary cable should be greater than or equal to that of the unit. Please refer to its specification.
  • For LED drivers with waterproof connectors, verify that the linkage between the unit and the lighting fixture is tight so that water cannot intrude into the system.
  • For dimmable LED drivers, make sure that your dimming controller is capable of driving these units. PWM series require 0.15mA each unit.
  • Tc max. is identified on the product label. Please make sure that temperature of Tc point will not exceed limit.
  • DO NOT connect “DIM- to Vo-“.
  • Suitable for indoor use or outdoor use without direct sunlight exposure. Please avoid immerse in the water over 30 minutes.
  • The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.

File Name:PWM-90-SPEC 2022-11-28

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