makita MAC210Q Air Compressor Instruction Manual

MAC210Q Air Compressor
Instruction Manual

MAC210Q Air Compressor

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Note: Specifications may differ from country to country.
• A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the air compressor is connected to a circuit protected by fuses, use time delay fuses.

Symbols

The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use.

| Read instruction manual.
---|---
| Take particular care and attention.
| Risk of electric shock.
Caution: before doing any work on the compressor, it must be disconnected from the power supply.
| Risk of high temperatures.
Caution: the compressor contains some parts which might reach high temperatures.
| Risk of accidental start-up.
Attention, the compressor could start automatically in case of a black-out and subsequent reset.
| Wear safety glasses.
| Wear ear protection.
| Only for EU countries
Due to the presence of hazardous components in the equipment, used electrical and electronic equipment may have a negative impact on the environment  and human health.
Do not dispose of electrical and electronic appliances with household waste!
In accordance with the European Directive on waste electrical and electronic equipment and its adaptation to national law, used electrical and electronic equipment should be collected separately and delivered to a separate collection point for municipal waste, operating in accordance with the environmental protection regulations. This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment.
| Guaranteed sound power level according to EU Outdoor Noise Directive.
Guaranteed sound power level according to UKCA Outdoor Noise Directive.
| Sound power level according to Australia NSW Noise Control Regulation.

Power supply

The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. This tool should be grounded while in use to protect the operator from electric  shock. Use only three-wire extension cords which have three-prong grounding-type plugs and three-pole receptacles which accept the tool’s plug.
Noise
The typical A-weighted noise level determined according to EN ISO 3744: 2010:
Sound pressure level (LpA) : 60 dB (A)
Uncertainty (K) : 3 dB (A)
The noise level under working may exceed 80 dB (A).
NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.
NOTE: The declared noise emission value(s) may also be used in a preliminary assessment of exposure.
WARNING: Wear ear protection.
WARNING: The noise emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Declaration of Conformity

For European countries only
The declaration of conformity is included as Annex A to this instruction manual.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS.
WARNING:

• IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE.
• READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
• Keep this instruction manual for your reference and instructions for others. When you lend the compressor and air tools, lend only to people who have proven to be experienced and also hand over the instruction manual together.
• First-time or inexperienced operators should be trained in the operations. Never allow children, or people unfamiliar with the instructions, to use the compressor and air tools.

WARNING:
Work Area Safety

• Keep your work area clean and well lit. Cluttered and dark areas invite accidents.
• Do not operate the compressor in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The compressor creates sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating an air tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. Children should never be allowed in the work area.
• The adequate room temperature is +5°C to +30°C. (0°C to + 40°C at Maximum)

WARNING:
Risk of Unsafe Operation
WHAT CAN HAPPEN
Unsafe operation of your air compressor could lead to serious injury to you or others.
HOW TO PREVENT IT

• Review and understand all instructions and warnings in this manual.
• Become familiar with the operation and controls of the air compressor.
• Keep operating area clear of all persons, pets, and obstacles.
• Keep children away from the air compressor at all times.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times. Distractions can cause you to lose control.
• Never defeat the safety features of this product.
• Equip area of operation with a fire extinguisher.
• Do not operate machine with missing, broken, or unauthorized parts.
• Before use, always check that the compressor is safe for operation. If there is a misalignment or binding of moving parts, breakage of part, or other functional failure, have the compressor serviced before use. Many accidents are caused by poorly maintained products.

WARNING:
Risk of Air Tank Bursting

WHAT CAN HAPPEN
The following conditions could lead to a weakening of the tank, and RESULT IN A VIOLENT TANK EXPLOSION  RESULTING IN SERIOUS INJURY TO YOU OR OTHERS:

• Failure to properly drain condensed water from the tank, causing rust and thinning of the tank wall.
• Modifications or attempted repairs to the tank.
• Unauthorized modifications to the pressure switch, safety valve, or any other components, which control tank pressure.

HOW TO PREVENT IT

• Drain air tank daily or after each use. If air tank develops a leak, replace it immediately with a new tank or replace the entire compressor.

• Do not drill into, weld or otherwise modify air tank or it will weaken. The tank can rupture or explode.
  Replace with a new air tank.

• Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments. Never use the compressor to inflate small low-pressure objects such as  children’s toys, footballs, basketballs, etc.

WARNING:
Risk of Attachments and Accessories Bursting

WHAT CAN HAPPEN

• Exceeding the pressure rating of air tools, spray guns, air operated accessories, tires AND other inflatables can cause them to explode or fly apart, and could result in serious injury to you and others.
• Always follow all safety rules recommended by the manufacturer of your air tool, in addition to all safety rules for the air compressor. Following this rule will reduce the risk of serious personal injury.

WARNING:
Risk when Inflating Tires
WHAT CAN HAPPEN
Over inflating tires can result in serious injury and property damage.
HOW TO PREVENT IT

• Check the tires pressure before each use with a tire pressure gauge. While inflating tires, confirm the correct tire pressure written on the tire’s sidewall.

NOTE: Equipment used for inflating tires, such as air tanks and compressors can inflate small tires or similar very rapidly. Adjust the air supply so that it becomes equal or less than the rating of tire pressure. To prevent over inflation,  supply air little by little and frequently check the tire’s air pressure using a  tire gauge.

WARNING:
Risk of Electric Shock

WHAT CAN HAPPEN

• Your air compressor is powered by electricity. Like any other electrically powered device, if it is not used properly, it may cause electrical shock.
• Electrical grounding: failure to provide adequate grounding to this product could increase the risk of electric shock.

HOW TO PREVENT IT

• Any electrical wiring or repairs required to this product should be performed by qualified service personnel or a licensed electrician, in accordance with national and local electrical codes.
• Make certain that the electrical circuit to which the compressor is connected provides proper electrical grounding, correct voltage, and adequate fuse protection.
• Never operate the compressor outdoors when it is raining, or in a wet environment.
• Never operate the compressor with guards or covers which are damaged or removed.
• To reduce the risk of electric shock, do not expose to rain. Store indoors.
• Do not expose compressor to rain or wet conditions. Water entering the compressor will increase the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

WARNING:
Risk of Explosion or Fire

WHAT CAN HAPPEN
It is normal for electrical contacts within the motor and pressure switch to spark, whenever the compressor starts or stops. Never operate the compressor in an atmosphere where flammable vapors are present. Doing so can result in serious injury to you or others.
HOW TO PREVENT IT

• Always operate the compressor in a well-ventilated area, free of gasoline or solvent vapors.
• If spraying flammable materials, locate compressor at least 20 feet away from spray area.
• Do not use flammable liquid in a confined area.
• Always ventilate the spraying area.
• Do not smoke during spraying and spray toward a location where spark or flame is generated.
• Keep compressors away from the spraying area as possible, leave a distance at least 6.1 m from the spraying area and all flammable materials.
• Store flammable materials in a secure location away from compressor.

WARNING:
Risk to Breathing

WHAT CAN HAPPEN

• The compressed air from your compressor is not safe for breathing.
  The air stream may contain carbon monoxide or other vapors, or particles from the tank or other components.

• Sprayed materials such as paint, paint solvents, paint remover, insecticides, weed killers, etc., contain harmful vapors and poisons.

• Breathing compressor or sprayed materials vapor can result in serious injury.

HOW TO PREVENT IT

• Never inhale air from the compressor, either directly or from a breathing device connected to the compressor.

• Work in an area equipped with good cross ventilation.

• Read and follow the safety instructions provided on the label or safety data sheet for the material you are spraying.
  Use an approved respirator designed for use with your specific application.

• Do not carry the compressor while painting.

WARNING:
Risk from Noise

• Wear hearing protection to protect your ears against exhaust noise and noise during operation.

WARNING:
Risk from Compressed Air

WHAT CAN HAPPEN
The compressed air stream can cause soft tissue damage, and can propel dirt, chips, loose particles and small objects at high speed, resulting in property damage or personal injury.
HOW TO PREVENT IT

• Always wear approved safety glasses with side shields when using or maintaining the compressor.
• Never point any nozzle or sprayer toward any part of the body or at other people or animals.
• Always turn the compressor off and bleed pressure from the air line before attempting maintenance, attaching tools or accessories.

WARNING:
Risk from Moving Parts

WHAT CAN HAPPEN
The compressor cycles automatically when the ON
AUTO – OFF switch is in the “on” position. If you attempt repair or maintenance while the compressor is operating or plugged in, you can expose yourself to moving parts.
These moving parts can cause serious injury.
HOW TO PREVENT IT

• Always unplug the compressor, release air pressure from the tank and remove any attachments before attempting any maintenance or repair.
• Never operate the compressor with guards or covers which are damaged or removed.
• Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
• Air vents may cover moving parts and should be avoided as well.

WARNING:
Risk of Burn

• Do not operate the portable compressor with the doors or enclosures open!
• Do not open the cock before the air hose is attached!

WHAT CAN HAPPEN
Contact with hot parts such as the compressor head or outlet tubes could result in a serious skin burn.
HOW TO PREVENT IT

• Never touch hot components during or immediately after operation of the compressor. Do not reach around protective shrouds or attempt maintenance until the compressor has been allowed to cool.
• Always hold the handle when move or transport the compressor.
• During using the compressor and within one hour after use, do not touch the heated parts such as cylinder, cylinder head, and exhaust hose. These parts become hot and can cause burn injury.

WARNING:
Transport

• Always hold the handle when handling, lifting, moving, or transporting the compressor. Do not attempt to pull or carry the air compressor by the hose. Doing so may damage the compressor and/or hose.
• Always carry the compressor in the correct way. Transporting and lifting in wrong way may cause the compressor damaged.
• The maximum bevel during traction is at least 30°.
• Do not apply vehicles for traction.
• Do not place compressor under inflammable, explosive or erosive service.
• To prevent unintentional start-up;
  — do not carry the compressor over a long distance;
  — do not carry with the compressor with its air tank filled with compressed air, and;
  — do not bring into a potentially dangerous situations, such as in a vehicle or on a ladder or scaffold.

Electrical safety

1. Avoid dangerous environment. Don’t use the air compressor in damp or wet locations or expose it to rain. Water entering the air compressor will increase the risk of electric shock.
2. Prevent unintentional starting. Ensure the ON/ AUTO-OFF switch is in the “off” position and unplug when picking up or carrying the air compressor. Carrying the air compressor with your finger on the switch or energizing the air compressor that have the switch on invites accidents.
3. Have servicing performed by a qualified repair person using only identical replacement parts. This will ensure that the safety of the product is maintained.
4. Do not modify or attempt to repair the air compressor except as indicated in the instructions for use and care.

INTRODUCTION

General information
This air compressor is equipped with an Oil-Less pump designed for durability and no maintenance.
The compressor can be used for properly rated pneumatic Nailers and staplers. An air pressure regulator is supplied for these applications.
Intended use
This air compressor is designed for professional finish nailing and stapling applications.
WARNING: Never use compressor for applications other than to operate a properly rated nailery or stapler. Use of the compressor for other applications could result in property damage and personal injury.
Separate air transformers  which combine the functions of air regulation and/or moisture and dirt removal should be used where applicable.
WARNING: Use the pressure gauge only for a reference. Check the air pressure using calibrated measuring equipment during and after inflating objects.
Parts description
► Fig.1

1| Air filter (Air intake)| 2| Check valve| 3| Safety valve| 4| Air compressor pump
---|---|---|---|---|---|---|---
5| Regulator| 6| Tank pressure gauge| 7| Outlet pressure gauge| 8| Quick coupler
9| Carrying handle| 10| Air tank| 11| Drain valve| 12| Pressure switch
13| Power cord| 14| ON/AUTO-OFF switch| 15| Pressure switch unload- ing valve| 16| Thermal circuit breaker
17| Reset button| –| –| –| –| –| –

CAUTION: Always use accessories and attachments recommended for use with Makita product. Not doing so may cause personal injury. Accessories and attachments must be used for its original purpose. If you need any assistance, ask your local Makita Service Center.

Glossary
MPa (megapascal): Metric pressure measurement. 1 megapascal equals to 10 bar. Cut-in pressure: While the motor is off, air tank pressure drops as you continue to use your accessory or air tool. When the tank pressure drops to a certain level the motor will restart automatically re-started is called “cut- in pressure”.
Cut-out pressure: When you turn on your air compressor, it begins to run, air pressure in the air tank begins to build. It builds to a certain pressure before the motor automatically shuts off – protecting your air tank from pressure higher than its design rating. The pressure at which the motor shuts off is called “cut-out pressure”.

On-receipt inspection

DAMAGE: Each air compressor outfit is carefully tested and checked before shipment. With improper handling, damage may result in transit and cause problems with compressor operation.
Immediately upon arrival, check equipment for both concealed and visible damages to avoid expenses being incurred to correct such problems. This should be done regardless of any visible signs of damage to the shipping container. If  this product was shipped directly to you, report any damages to the carrier and arrange for inspection of goods immediately.
Installation and break-in procedures
Location of the air compressor
Locate the air compressor in a clean, dry and well-ventilated area. The air filter must be kept clear of obstructions, which could reduce air delivery of the air compressor. The air compressor should be located at least 305 mm away from  the wall or other obstructions that will interfere with the flow of air. The air compressor head and shroud are designed to allow for proper cooling. If humidity is high, an air filter can be installed on the air outlet adapter to remove  excessive moisture. Follow the instructions packaged with the air filter for proper installation. Place the air compressor on a flat surface so that it is resting securely on the rubber feet.
WARNING: Risk of Falling
WHAT CAN HAPPEN
The air compressor can fall from a table, workbench, or roof causing damage to the compressor and could result in serious injury or death to the operator.
HOW TO PREVENT IT
Always operate compressor in a stable secure position to  prevent accidental movement of the compressor. Never operate compressor on a roof or other elevated position. Use additional air hose to reach high locations.
Operating temperature
The operating temperature of this compressor is between 0°C and 40°C.
CAUTION: Never operate the compressor in the temperatures below 0°C and above 40°C.

Duty cycle
All Makita manufactured air compressors are recommended to be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% in one hour is considered misuse because the air compressor is
undersized for the required air demand.
Power supply
Operate the compressor at voltages specified on the nameplate, the allowable tolerance range must remain within ±5%. If using the compressor at a higher voltage than the rated voltage, it will result in abnormally fast motor speed and  may damage the unit and burn out the motor.
Extension Cords
To avoid voltage drop, power loss, and overheating of the motor, use extra air hose instead of an extension cord. Low voltage can cause damage to the motor. If an extension cord must be used:

• Make sure the extension cord is in good condition.

Please see the chart below for the MINIMUM extension cord gauge requirements:

Amp Rating
Range (220 -240 V)| Total Length of Cord in Meter
---|---
10m| 15m| 20m| 30m| 50m| 60m
0 – 5A| 1.5 mm²| 1.5 mm²| 1.5 mm²| 2.5 mm²| 4 mm²| 4 mm²
5 – 8A| 1.5 mm²| 1.5 mm²| 2.5 mm²| 4 mm²| 4 mm²| 4 mm²
8 – 12 A| 2.5 mm²| 2.5 mm²| 4 mm²| Not Recommended| Not Recommended| Not Recommended
Amp Rating
Range (110 V)| Total Length of Cord in Meter
---|---
10m| 15m| 20m| 30m| 50m| 60m
0 – 5A| 1.5 mm²| 1.5 mm²| 1.5 mm²| 2.5 mm²| 4mm²| 4mm²
5 – 8A| 1.5 mm²| 1.5 mm²| 2.5 mm²| 4 mm²| 6mm²| Not
Recommended
8 – 12 A| 2.5 mm²| 2.5 mm²| 4 mm²| 6mm²| Not
Recommended| Not
Recommended
12- 15A| 4 mm²| 4 mm²| 6mm²| 6mm²| Not
Recommended| Not
Recommended
15-20A| 6mm²| 6mm²| 6mm²| Not
Recommended| Not
Recommended| Not
Recommended

Piping
Plastic or PVC pipe is not designed for use with compressed air. Regardless of its indicated pressure rating, plastic pipe can burst from air pressure. Use only metal pipe for air distribution lines. If a pipe line is necessary, use pipe that is the same size, or larger than, the air tank outlet. Piping that is too small will restrict the flow of air. If piping is over 30.5 m long, use the next larger size. Bury underground lines below the frost line and avoid pockets where condensation can gather and freeze. Apply pressure before underground lines are covered to make sure all pipe joints are free of leaks.
DANGER: Improper grounding can result in electrical shock. Do not modify the plug that has been provided. If it does not fit the available outlet, the correct outlet should be installed by a qualified electrician.

OPERATION

Description of operation

WARNING: Risk of Noise

• Wear hearing protection to protect your ears against exhaust noise and noise during operation.

Drain valve:
The drain valve is located at the bottom of the air tank and is used to drain condensation at the end of each use.
Thermal circuit breaker:
The electric motor has a manual reset thermal circuit breaker. If the motor overheats for any reason, the circuit breaker will shut off the motor. Turn the ON/ AUTO – OFF switch to the “off” position and wait for unit to cool before  pushing the reset button and restarting the compressor.
Motor thermal overload protector:
When the current rating of the motor is exceeded the thermo-protector will open and shut off the motor automatically. The motor must be allowed to cool down before restarting. The compressor will automatically restart after the motor  has cooled down. If you are using an extension cord, the compressor shuts off even after performing above procedures. In this case, the extension cord is too long or narrow. Replace the extension cord with proper length and width.
ON/AUTO – OFF switch:
Turn this switch to “on” position to provide automatic power to the pressure switch and to “off” position to remove power when finished using the compressor or when compressor will be left unattended.
WARNING: Always turn off the ON/AUTO – OFF switch when not in use.
CAUTION: When carrying the tool, turn off the ON/AUTO – OFF switch.
Air filter (Air intake):
Keep the air filter clean at all times. Do not operate the compressor with the air filter removed. The compressor does not operate at full capacity if the air filter is dirty. Before using the compressor, always check the air filter if it is clean. If not, clean the air filter or replace the filter element.
Air compressor pump:
To compress air, the piston moves up and down in the cylinder. On the down stroke, air is drawn in through the air intake valve. The exhaust valve remains closed. On the upstroke of the piston, air is compressed. The intake valve closes and compressed air is forced out through the exhaust valve, through the outlet tube, through the check valve and into the air tank. Useable air is not available until the compressor has raised the air tank pressure above that required at the air outlet.
Check valve:
When the air compressor is operating, the check valve is “open”, allowing compressed air to enter the air tank. When the air compressor reaches “cut- out” pressure, the check valve “closes”, allowing air pressure to remain inside the air tank.
Pressure switch unloading valve:
The pressure switch unloading valve located on the side of the pressure switch, is designed to automatically release compressed air from the compressor head and  the outlet tube when the air compressor reaches “cutout “pressure.
Pressure switch:
The pressure switch automatically starts the motor when the air tank pressure drops to the factory set “cut-in” pressure. It stops the motor when the air tank pressure reaches the factory set “cut-out” pressure.
Safety valve:
If the pressure switch does not shut off the air compressor at its “cut-out” pressure setting, the safety  valve will protect against high pressure by “popping out” at its factory set pressure which is slightly higher than the pressure switch “cut-out” setting.
Outlet pressure gauge:
The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator. This pressure is controlled by the regulator and is always less or equal to the tank pressure.
Tank pressure gauge:
The tank pressure gauge indicates the air pressure in the tank.
Regulator:
The air pressure coming from the air tank is controlled by the regulator knob. Turn the knob clockwise to increase pressure and counter-clockwise to decrease pressure. To avoid minor re-adjustment after making a change in pressure setting, always approach the desired pressure from a lower pressure. When reducing from a higher to a lower setting, first reduce to some pressure less than desired pressure. Depending on the air requirements of each particular accessory, the outlet regulated air pressure may have to be adjusted while you are operating the accessory.
Air outlet:
For regular pressure pneumatic tool, use outlet max pressure; 0.93 MPa (9.3 bar).

Daily Start-up Checklist
WARNING: Do not use the air compressor if the switch does not turn it on and off. Any air compressor that cannot be controlled with the switch is dangerous and must be repaired.

Connecting hoses
WARNING: Risk of Unsafe Operation

• Firmly grasp hose in hand when installing to prevent hose whip. Losing control of the hose may result in personal injury and property damage.
• Always follow all safety rules recommended by the manufacturer of hoses, connectors, air tools, and accessories in addition to all safety rules for the air compressor. Following this rule will reduce the risk of serious personal injury.

1. Before attaching air hose or accessories, make sure the ON/AUTO – OFF switch is set to “off” and the air regulator or shut-off valve is closed.

2. Attach hose and accessories. Too much air pressure causes a hazardous risk of bursting. Check the manufacturer’s maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.
   NOTICE: Air pressures above 0.7 MPa (7 bar) is recommended. The delivery hoses should be fitted with a safety cord such as wire rope and the minimum working pressure of the hose must be over 1.0 MPa (10 bar).

3. Turn the ON/AUTO – OFF switch to “on” and allow tank pressure to build. Motor will stop when tank pressure reaches “cut-out”  pressure.

4. Open the regulator by turning it clockwise. Adjust  the regulator to the correct pressure  setting. Your compressor is ready for use.

5. Always operate the air compressor in well-ventilated areas; free  of gasoline or other solvent vapors. Do not operate the compressor near the  spray area.

When you are finished:
Disconnecting hoses
WARNING: Risk of Unsafe Operation

• Firmly grasp hose in hand when disconnecting to prevent hose whip. Losing control of the hose may result in personal injury and property damage.
• Air tanks contain high pressure air. Keep face and other body parts away from outlet of drain. Always wear approved safety glasses with side shields when draining as debris can be kicked up into face.

1. Set the the ON/AUTO – OFF switch to “off”.

2. Turn the regulator counterclockwise to set the outlet pressure to zero.

3. Remove the air tool or accessory.

4. Open the drain valve located at the lower part of the air tank. Tank pressure should be below 0.14 MPa (1.4 bar) when drain the air tank.

5. Tilt the tank so that the drain valve is directly below and drain.
   WARNING: Risk of bursting
   Tilt tank to drain.
   WARNING: To drain tank, open the drain valve slowly and tilt compressor to empty accumulated water. Keep face and eyes away from the drain valve.
   WARNING: WATER WILL CONDENSE IN THE AIR TANK. IF NOT DRAINED, WATER WILL CORRODE AND WEAKEN THE AIR TANK CAUSING A RISK OF AIR TANK RUPTURE.
   NOTICE: Risk of Property Damage Always drain water from the air tank. The water may contain oil and rust which can cause stains.
   NOTE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, then reinstalled.
   NOTE: Compressed air generates condensate which accumulates in the tank, filter, or other parts. The condensate contains lubricating oil and/or substances which may be regulated. Follow the regulations in your region when disposing of the condensate.

6. After the water has been drained, close the drain valve. The air compressor can now be stored.
   WARNING: Drain Air Tank Properly. Improper draining of the air tank can result in corrosion and possible bursting of the tank. Tank bursting could lead to personal injury and property damage.

MAINTENANCE

WARNING: Never use the air compressor which is operating abnormally.
If the air compressor appears to be operating unusually, making strange noises or vibration, stop using it immediately and arrange for repairs by a Makita authorized service center.
WARNING: Use only genuine Makita replacement parts.
Replacement parts not manufactured by Makita may void your warranty and can lead to malfunction and result in injuries. Genuine Makita parts are available from an authorized dealer.
WARNING: UNIT CYCLES AUTOMATICALLY  WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES CAN  OCCUR. BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, THE TOOL IS SWITCHED OFF AND BLEED OFF ALL AIR PRESSURE.
NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
To ensure efficient operation and longer life of the air compressor unit, a routine maintenance schedule should be prepared and followed. The following procedure is geared to a unit in a normal working environment operating on a daily basis. If necessary, the schedule should be modified to suit the conditions under which your compressor is used. The modifications will depend upon the hours of operation and the working environment. Compressor units in an extremely dirty and/or hostile environment will require a greater frequency of all maintenance checks.

Maintenance routine

1. Drain water from the air tank, any moisture separators or air filter regulators.
2. Check for any unusual noise and/or vibration.
3. Inspect air filter, replace if necessary.
4. Inspect air lines and fittings for leaks and correct as necessary. Each year of operation or if a problem is suspected, check condition of check valve. Replace if damaged or worn out.
5. Keep all screws, bolts, and covers tightly mounted. Check their conditions periodically.
   WARNING: Keep all screws, bolts and covers properly tightened. If screws, bolts or covers become loose personal injury or property damage may occur.

Recommended interval of inspection and maintenance
Inspect and maintain the compressor within the period as described in the following table.

Part| Action| Daily (before/after use)| Weekly| Monthly| Quarterly
---|---|---|---|---|---
Overall| Inspect for unusual noise and vibration| | –| –| –
Clean off dirt and dust with dry air.| –| | –| –
Air lines and fittings| Inspect for leakage| | –| –| –
Air tank| Exhaust all air and drain condensation in the air tank. (open the drain valve.)| | –| –| –
Inspect for
scratches, dents, or leakage.| | –| –| –
Inspect rust, pin holes, or other imperfections that could cause it to become unsafe.| –| –| –|
Bolts and nuts| Inspect for tightness.| –| | –| –
Handle| Wipe off oil and grease.| –| | –| –
Cut-out pressure| Check and adjust.| –| | –| –
Air filter| Clean or replace if necessary.| –| –| | –

Lubrication
This air compressor is equipped with an Oil-Less pump designed for durability and no maintenance.
Storage
Before you store the air compressor, make sure you do the following:

• Review the “MAINTENANCE” and “OPEATION” sections and perform maintenance as necessary.
  Be sure to drain water from the air tank.

• Protect the air hose from damage (such as being stepped on or run over).
  Store the air compressor in a clean and dry location.

TROUBLESHOOTING

Before asking for repairs, conduct your own inspection first. If you find a problem that is not explained in the manual, do not attempt to dismantle the tool.

authorized service center for repair.
Tank pressure exceeds pressure switch cut-in pressure.| Compressor will turn on when tank pressure drops to cut-in pressure.
Defective motor.| Ask your local authorized service center for repair.
Safety valve releasing| Pressure switch cut-out pressure too high.| Ask your local authorized service center for repair.
Defective safety valve.| Ask your local authorized service center for repair.
Automatic shut off system works repeatedly.| Poor ventilation.
Room temperature is too high.| Move compressor to a well-ventilated area.
Electrical overload.| Turn off the compressor and allow to cool.
Defective motor.| Ask your local authorized service center for repair.
There is a continuous air leak after the compressor has stopped.| Loose air lines and fittings.| Check all connections with soap and water solution and tighten.
Loose or open drain valve.| Tighten/close the drain valve.
Air leakage from the check valve.| Ask your local authorized service center for repair.
Compressor runs continuously| Air filter is dirty.| Clean the air filter or replace the filter element.
Defective air lines and fittings| Check all connections and tighten or replace.
Loose or open drain valve.| Tighten/close the drain valve.
Defective pressure switch.| Ask your local authorized service center for repair.
Excessive air usage.| Decrease air usage. The compressor may not be large enough for tool’s requirement. The air compressors are recommended to be operated on 50% or less duty cycle.
Defective air compressor pump (Piston rings are worn or inlet/outlet valves broken)| Ask your local authorized service center for repair.

Makita Europe N.V.
Jan-Baptist Vinkstraat 2, 3070 Kortenberg, Belgium
Makita Corporation
3-11-8, Sumiyoshicho, Anjou, Aichi 446-8502 Japan
www.makita.com

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