BLUE OX BX2690 Ford Maverick Instruction Manual

2022 Ford Maverick HEV
(Includes Shutters & Hybrid)
Installation Instructions
Attachment Tab Height: 17”
Attachment Tab Width: 41”

BX2690 Ford Maverick

Serial Number
Please read BOTH these Installation Instructions and the General Information sheet prior to installing or operating this equipment.

1. Blue Ox ® towing products and accessories are  intended to be installed by Blue Ox ® Dealers who are familiar with our products and have the equipment and knowledge necessary to do “fit work”. If needed, Blue Ox ® Dealers can be found at  www.blueox.com or by contacting our Technical Service Department at 402-385-3051.
2. Many Blue Ox ® baseplates are designed to use existing holes and hardware to mount the baseplate to the towed vehicle. Even though bolts are there, do not assume they are adequate for baseplate mounting. Always use the hardware supplied in the hardware kit and existing hardware as specified in the installation instructions.

If the front of your vehicle looks different than this, please contact us at (402)385-3051.
Reference your vehicle owner’s manual for manufacturer’s towing specifications.

Bolt Torque Specifications
Torque in Foot-Pounds for Inch Bolts

Bolt Torque Specifications
Torque in Foot-Pounds for Metric Bolts

WARNING
Failure to read and follow these instructions could result in separation of the towed vehicle from the tow bar, causing property damage, loss of towed vehicle, personal injury or death.

BX2690
2022 Ford Maverick HEV (Includes Shutters & Hybrid)
Installation Instructions

Instruction Notes: The fascia is removed and reinstalled for the baseplate installation. Some drilling and trimming is required.
Place all components that are removed on a flat, sturdy surface. All items will be reinstalled unless otherwise noted after the baseplate is installed.
The dimensional variations between otherwise identical vehicles can be considerable. While the baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to compensate for vehicle manufacturer’s tolerances.
The BX8869 Tail Light Wiring Kit is recommended for this vehicle.

Drill a hole according to the tail light wiring kit instructions.

NOTICE

• Handling of some cosmetic parts when installing this product may require the use of protective covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that ALL electrical connections are plugged in and accessories are functioning properly before reinstalling the fascia.
• The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the manufacturer’s warranty.
• Be sure to use a sufficient amount of Loctite ® Red on all bolt threads before tightening. Tighten all bolts according to the torque chart provided unless specified.
• Dealer or installer be certain the user receives these instruction sheets.
• If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can cause unseen damage and using it again could result in more damage or serious injury. DO NOT use the baseplate if it is damaged or missing parts.

Item No.                      Part No. Description                                  Qty.
1…………………………… Existing…………………………8MM Bolt………………………………………………………….. 4

2…………………………… Existing…………………………8MM Washer…………………………………………………………… 4

3…………………………… 61-8344 ………………………..Nut Plate, 2 Holes……………………………………………………. 2

4…………………………… 61-8541 ………………………..BX2690 Baseplate, DS…………………………………………….. 1

5…………………………… 61-8542 ………………………..BX2690 Baseplate, PS…………………………………………….. 1

6…………………………… 61-8543 ………………………..Electrical Bar…………………………………………………………… 1

7…………………………… 62-3468 ………………………..Attachment Tab Assembly with Hole………………………….. 2

8…………………………… 101-9381 ………………………Electrical Bracket w/ Breakaway Switch Mount…………… 1

9…………………………… 201-0051 ………………………1/2”-13 x 1-1/2” Hex Head Bolt, Grade 5, ZP………………. 2

10…………………………. 201-0071 ………………………1/4”-20 x 1” Hex Head Bolt, Grade 5, ZP……………………. 2

11 …………………………. 201-0192 ………………………#10-32 1/2” Round Slotted Head Screw…………………….. 2

12…………………………. 201-0440 ………………………3/8”-16 x 1-1/2” Slot, Round Head Screw…………………… 6

13…………………………. 201-0553 ………………………1/4”-20 x 1/2” Hex Washer Head Type F TCS, ZP……….. 2

14…………………………. 201-0979 ………………………#12-14 x 1” Self Drilling Screw, ZP…………………………….. 2

15…………………………. 202-0047 ………………………#10-32 Hex Nut……………………………………………………….. 2

16…………………………. 202-0090 ………………………3/8”-16 Hex Nylon Insert Lock Nut, ZP……………………….. 4

17…………………………. 202-0102 ………………………1/4”-20 Hex Nylon Nut, ZP………………………………………… 2

18…………………………. 203-0001 ………………………1/4” Flat Washer, ZP………………………………………………… 1

19…………………………. 203-0003 ………………………3/8” Flat Washer, ZP………………………………………………. 10

20…………………………. 203-0010 ………………………3/8” Lock Washer, ZP………………………………………………. 2

21…………………………. 203-0012 ………………………1/2” Lock Washer, ZP………………………………………………. 2

22…………………………. 203-0054 ………………………#10 Lock Washer, ZP……………………………………………….. 2

23…………………………. 226-0046(not shown) ……..Class III Safety Cables……………………………………………… 2

24…………………………. 229-0359(not shown) ……..3/8” Quicklink, ZP……………………………………………………. 2

25…………………………. 290-0275(not shown) ……..8” Nylon Cable Tie……………………………………………………. 2

26…………………………. 290-0437(not shown) ……..Black Cap Plug Receiver………………………………………….. 2

Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/ or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-motorized vehicle will void the warranty.

BX2690
2022 Ford Maverick HEV (Includes Shutters & Hybrid)
Installation Instructions

1. Using a 10MM socket, remove the four (4) bolts from the top of the fascia.

2. Remove the one (1) push pin (white) from the top of the fascia. Then push down on the hook (gray) to release. Do this on both sides of the vehicle.

3. Remove the five (5) push pins from along the edge of the wheel well. Do this on both sides of the vehicle.

4. Pull back the wheel well liner. Using a 10MM socket, remove the three (3) bolts from the fascia joint. Do this on both sides of the vehicle.

5. Using a 7MM socket, remove the three (3) bolts (white) and one (1) push pin (gray) in front of the tire. Do this on both sides of the vehicle.

6. Using a T30 Torx, remove the eight (8) bolts from the underside of the fascia.

7. Remove fascia and unplug electrical on the passenger side of the vehicle.

8. Using an 8MM socket, remove the one (1) bolt from the speaker mount on the driver side of the vehicle. Set speaker aside to be reinstalled later.

9. Using a T30 Torx, remove the three (3) bolts from the belly pan next to the tire. Do this on both sides of the vehicle. Let belly pan hang.

10. Using a 10MM socket, remove one (1) nut (white) and two (2) bolts (gray) attaching the box to the frame on the driver side of the vehicle. Let box hang. Let box hang.
    Note: The two (2) bolts on the backside of the frame may be easier to access from the underside of the vehicle.

11. Using a utility knife, trim the top of the shroud on the driver side of the vehicle from 3-3/4” to 7” and then down approximately 2-1/4” as shown.

12. Using a 13MM socket, remove the two (2) bolts from driver side of the vehicle.

13. Slide baseplate onto driver side of the vehicle and install two (2) existing bolts into bottom hole. Leave loose.

14. Hold cross bar in place and install two (2) 3/8” x 1-1/4” bolts with flat washer on the front and back and a nylon lock nut on the back. Center top and bottom bolts in slots and tighten.
    Use Loctite ® Red on all bolt threads and tighten all bolts to the appropriate torque.

15. Repeat step #12 – 14 on the passenger side of the vehicle.

16.  Using a 3/8” drill bit, drill out bottom hole on the side of the vehicle using the baseplate as a template. Do this on both sides of the vehicle.
    Note : If top hole does not fully line up, ream out hole.

17. Using pliers, bend back the metal piece on the side of the frame creating an access hole for the nut plate. Do this on both sides of the vehicle.

18. Insert nut plate through hole in the frame.
    Insert a 1/2” bolt with lock washer into the top hole (white) and a 3/8” bolt with lock washer into the bottom hole (gray). Do this on both sides of the vehicle.
    Use Loctite ® Red on all bolt threads and tighten all bolts to the appropriate torque.

19. Reinstall box on driver side of the vehicle.

20. Reinstall speaker on the driver side of the vehicle to baseplate using one (1) 1/4” bolt with nylon lock nut.

21. Attach the permanent baseplate safety cables to the provided convenience link on the baseplate. The photo above shows the recommended installation of the cables to frame of vehicle. Additional options may interfere with suggested mounting; in this case, secure the cables to a solid piece of the frame as described in the General Information sheet. Be sure the safety cables do not rub against any hoses or moving parts. Do this on BOTH sides of the vehicle.

22. Drill small hole into fascia at 3-1/4” across and 2-1/2” down. Start with a small drill bit and move to a larger drill bit.

23. Hold the fascia as close to its original position, mark and trim the fascia around the convenience links and attachment tabs using hole as starting point.

24. Reinstall the belly pan, fascia and reconnect electrical on passenger side of the vehicle.

CUSTOMER SERVICE COMMITMENT

Blue Ox® is committed to providing you with exceptional customer care throughout your lifetime with our products. Our team is here to assist you with any questions you may have regarding the performance of your product. Simply call 402-385-3051 and you can speak with our technical service team.
Additionally, please visit our website to see which rallies our Destination America team will be attending. For a nominal fee, our service technician will service your towing system to ensure it’s in proper working condition. Also, as a commitment to our  ustomers, should you visit our factory, you can stay at our full service Blue Ox® campground at no charge along with enjoying a factory tour. Again, thank you for being our customer and for the confidence you have shown in the performance of our products. It is because of customers like you we enjoy the success we have today.

General Information

1. Ensure that your product(s) are registered online at www.blueox.com. It is crucial to register your product(s) so that you may be alerted of product offerings, updates, upgrades, maintenance and safety bulletins, and/ or recalls.
2. It is the owner’s responsibility to inspect all towing equipment for cracked welds, missing or worn parts and loose bolts before each towing trip. Be sure to use Loctite ® Red on all bolts and tighten to the recommended specifications.
3. It is the owner’s responsibility to hook up all towing equipment per manufacturer’s instructions/ recommendations.
4. Remove the attachment tabs when not in use (if applicable).

Notice To Baseplate Installer

1. It is YOUR responsibility to watch for:
   • Oil cooler and air conditioner lines
   • Electrical wires and hoses
   • Missing parts or attaching points on the frame
   ** If the baseplate is improperly installed and is against a wire or hose, it could cause fluid leaks or electrical shorts some time after the actual baseplate installation.

Permanent Baseplate Safety Cable Installation
Permanent baseplate safety cables are strongly recommended when towing a vehicle with a tow bar.
The principle function of the permanent baseplate safety cables is to prevent the towed vehicle from breaking loose in the event the connection between the frame of the towed vehicle and the baseplate fails or becomes disconnected. The cables must be connected from the baseplate to the frame rail or cross member of the vehicle’s frame. The illustrations below show the possible arrangements recommended by Blue Ox®. Each permanent baseplate safety cable must have an adequate weight rating for the towing system. The weight rating of the two (2) cables together will not qualify.
Do not mount the permanent baseplate safety cables against wires, hoses or brake lines.
These permanent baseplate safety cables should remain installed as long as the baseplate is installed on the vehicle. Permanent baseplate safety cables are to be used in conjunction with, and NOT a replacement for legally required safety cables attaching the towed vehicle to the towing vehicle.

BLUE OX ORIGINAL PURCHASERS THREE YEAR LIMITED WARRANTY

Automatic Equipment Manufacturing Company (“Automatic”) warrants to the original (first) retail purchaser that this product, manufactured by Automatic, shall be free from defect in material and workmanship under normal use and service for a period of three years from the date of delivery.
During said three-year period, Automatic will repair or replace any parts that have been returned by the original purchaser, to the factory, transportation prepaid, and in Automatic’s sole and absolute opinion found to be defective.
Limitations on Warranty Coverage:
Coverage under this warranty will be valid only if the customer warranty card is returned by the original purchaser within 30 days of purchase.
Coverage under this warranty will be effective only when a copy of the original invoice, showing date and place of purchase, accompanies any claim for warranty. This warranty is NON TRANSFERABLE.
This limited warranty will not cover, in any way or form, any alleged damages caused by incorrect or improper installation, improper use, modification or neglect of product, failure to properly service and maintain, misuse, act of God, accident or failure of the user to follow guidelines contained in the instructional material provided by Automatic.
This warranty does not cover normal wear and tear, paint or rust.
Warrantor assumes no responsibility to the owner for loss of use of product, loss of time, inconvenience or any other damage consequential or otherwise. Including, but not limited to mileage, expense of transporting of product, return shipping expense, mechanics travel time, telephone, road service, towing, and rental during repairs, travel, lodging, loss or damage to personal property or loss of earnings.
REPAIR OR REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY IS THE SOLE EXCLUSIVE REMEDY OF THE PURCHASER. AUTOMATIC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN LENGTH TO THE DURATION OF THIS WARRANTY.
Please visit http://blueox.com/warranty/ to register your warranty

© 2021 Blue Ox
One Mill Road, Industrial Park
Pender, Nebraska 68047
Phone: 402-385-3051
Fax: 402-385-3360
www.blueox.com

References

• Blue Ox Product Warranty Registration - Blue Ox
• Home - Blue Ox

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