BLUE OX BX2419 Includes Adaptive Cruise Control and Turbo Installation Guide

June 13, 2024
BLUE OX

BLUE OX BX2419 Includes Adaptive Cruise Control and Turbo

BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-
PRODUCT

Product Information

The product being discussed is the BX2419 Baseplate designed for the 2021-2022 RAM 1500 TRX model with Adaptive Cruise Control & Turbo.
It is an equipment used for towing purposes.

The baseplate comes with the following components:

  • 2 Existing 14MM-2.0 x 50MM Bolts
  • 4 1/2-13 Whiz Nuts with 10 Wire
  • 1 BX2419 Baseplate, DS (Driver Side)
  • 1 BX2419 Baseplate, PS (Passenger Side)
  • 2 Attachment Tab Assemblies with Holes
  • 1 Electrical Bracket Backing Plate
  • 1 1/4-20 x 3/4 Hex Head Bolt, Grade 5, ZP
  • 4 1/2-13 x 1-1/2 Hex Head Bolts, Grade 5, ZP

Product Usage Instructions

  1. Prior to installation or operation, it is essential to read and understand both the provided Installation Instructions and the General Information sheet.
  2. If the front of your vehicle looks different from the provided reference image, contact the manufacturer at (402)385-3051.
  3. Refer to your vehicle owner’s manual for the manufacturer’s towing specifications.
  4. The fascia of the vehicle needs to be removed for the baseplate installation. This process will involve some drilling and trimming.
  5. Place all components that are removed on a flat and sturdy surface. All items will be reinstalled unless otherwise specified after the baseplate installation.
  6. Due to dimensional variations between vehicles, slight adjustments might be necessary to tailor the baseplate to compensate for the vehicle manufacturer’s tolerances.
  7. The use of the BX8848 Tail Light Wiring Kit is recommended for this specific vehicle.
  8. Follow the provided Bolt Torque Specifications for tightening the bolts during installation. The specifications include both Inch Bolts and Metric Bolts.

Please read BOTH these Installation Instructions and the General Information sheet prior to installing or operating this equipment.

  1. Blue Ox® towing products and accessories are intended to be installed by Blue Ox® Dealers who are familiar with our products and have the equipment and knowledge necessary to do “fit work”. If needed, Blue Ox® Dealers can be found at www.blueox.com or by contacting our Technical Service Department at 402-385-3051.
  2. Many Blue Ox® baseplates are designed to use existing holes and hardware to mount the baseplate to the towed vehicle. Even though bolts are there, do not assume they are adequate for baseplate mounting. Always use the hardware supplied in the hardware kit and existing hardware as specified in the installation instructions.
  • If the front of your vehicle looks different than this, please contact us at (402)385-3051.
  • Reference your vehicle owner’s manual for the manufacturer’s towing specifications.

Specifications

Bolt Torque Specifications

  • Torque in Foot-Pounds for Inch Bolts
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
3/4” 257 380

Bolt Torque Specifications
Torque in Foot-Pounds for Metric Bolts

Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
16MM 161 230
18MM 222 318

WARNING

Failure to read and follow these instructions could result in the separation of the towed vehicle from the tow bar, causing property damage, loss of the towed vehicle, personal injury, or death.

  • Instruction Notes : The fascia is removed and reinstalled for the baseplate installation. Some drilling and trimming are required.
  • Place all components that are removed on a flat, sturdy surface. All items will be reinstalled unless otherwise noted after the baseplate is installed.
  • The dimensional variations between otherwise identical vehicles can be considerable. While the baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to compensate for the vehicle manufacturer’s tolerances.
  • The BX8848 Tail Light Wiring Kit is recommended for this vehicle.

NOTICE

  • Handling some cosmetic parts when installing this product may require the use of protective covers, rags, specialty tools, etc. to prevent damage.
  • When using power drills be aware of the dangers of torque and drill bit length.
  • When using a reciprocating saw be aware of objects behind the cutting surface.
  • Use good quality paint to spray cut edges of the frame to prevent rusting.
  • Be sure that ALL electrical connections are plugged in and accessories are functioning properly before reinstalling the fascia.
  • The baseplate is computer-tested to your vehicle’s GVWR, exceeding this weight will void the manufacturer’s warranty.
  • Be sure to use a sufficient amount of Loctite® Red on all bolt threads before tightening. Tighten all bolts according to the torque chart provided unless specified.
  • Dealer or installer be certain the user receives these instruction sheets.
  • If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can cause unseen damage and using it again could result in more damage or serious injury.
  • DO NOT use the baseplate if it is damaged or missing parts.

PARTS Description

BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-
FIG-1

Item No. —————Part No. ———————– Description ——————————————— Qty.

  1. ……………………………Existing…………………………14MM-2.0 x 50MM Bolt…………………………………………….2
  2. ……………………………61-4029…………………………1/2”-13” Whiz Nut w/ 10” Wire……………………………………4
  3. ……………………………61-8493…………………………BX2419 Baseplate, DS…………………………………………….1
  4. ……………………………61-8494…………………………BX2419 Baseplate, PS……………………………………………..1
  5. ……………………………62-3469…………………………Attachment Tab Assembly with Hole…………………………..2
  6. …………………………..101-10693……………………..Electrical Bracket Backing Plate………………………………..1
  7. …………………………..201-0050……………………….1/4”-20 x 3/4” Hex Head Bolt, Grade 5, ZP………………….1
  8. …………………………..201-0051……………………….1/2”-13 x 1-1/2” Hex Head Bolt, Grade 5, ZP……………….4
  9. …………………………..201-0448……………………….1/4”-20 x 1-1/2” Hex Head Bolt, Grade 5, ZP……………….2
  10. ………………………….202-0102……………………….1/4”-20 Hex Nylon Nut, ZP………………………………………..3
  11. …………………………..203-0001……………………….1/4” Flat Washer, ZP………………………………………………..1
  12. ………………………….203-0012……………………….1/2” Lock Washer, ZP……………………………………………….4
  13. …………………………226-0049(not shown)………Class IV Safety Cables…………………………………………….2
  14. ………………………….229-0512(not shown)………1/2” Quicklink, ZP…………………………………………………….2
  15. …………………………290-0364(not shown)………9” cable tie………………………………………………………………2
  16. …………………………290-0437(not shown)………Black Cap Plug Receiver………………………………………….2

Important:

Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/ or alter these installation instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-motorized vehicle will void the warranty.

Tools Required

  • Utility Knife
    • Torque Wrench
  • Drill
    • Loctite® RED
  • 1/2” Drill Bit
    • 8MM Socket
  • 13MM Socket
    • 16MM Socket
  • 18MM Socket
    • 21MM Socket
  • 3/4” Socket

Installation Instructions

BLUE-OX-BX2419-Includes-Adaptive-Cruise-
Control-and-Turbo-FIG-3

  1. Using an 8MM socket, remove the two (2) bolts from the wheel well edge. Then remove the three (3) bolts from the wheel well on the inside of the tire. Do this on both sides of the vehicle.BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-FIG-4

  2. Using a 16MM socket remove the six bolts from the belly pan, two (2) from the front and four (4) from the back. Remove belly pan and set aside to be reinstalled later.BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-FIG-5

  3. Using an 18MM socket, remove the three (3) bolts from the bumper. Do this on both sides of the vehicle.

  4. Unplug the electrical from the driver’s side of the vehicle. Remove the bumper and set aside to be reinstalled later.BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-FIG-6

  5. Using an 18MM socket remove the back bolt (gray), and then using a 21MM socket remove the front bolt (white) and attach the tow hook to the frame. Do this on both sides of the vehicle. The tow hooks will not be reinstalled
    Note: Use a hammer to pound downward on the back tow hook bolt as there is a retainer ring holding the bolt. Once the bolt is removed, remove the retainer ring from the bolt (insets).

  6. After removing the tow hooks reinstall the back existing tow hook bolt and hardware. Do this on both sides of the vehicle.BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-FIG-7

  7. Using a 13MM socket, remove the two (2) bolts from the cooler. Do this on both sides of the vehicle. Let cooler hang, it will be reinstalled later.

  8. Slide the baseplate onto the frame and start the front 14MM existing bolt. Do not use Loctite® Red at this time. Do this on both sides of the vehicle.BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-FIG-8

  9. Using a 1/2” drill bit, drill the front inside the hole using the baseplate as a guide. Install one (1) 1/2” bolt with a lock washer and whiz nut. Do this on both sides of the vehicle.

  10. Using a 1/2” drill bit, drill the back hole on the underside of the baseplate. Install one (1) 1/2” bolt with a lock washer and whiz nut. Then remove a front bolt, apply Loctite® Red, and reinstall. Do this on both sides of the vehicle.

    • Use Loctite® Red on all bolt threads and tighten all bolts to the appropriate torque.BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-FIG-9
  11. Using a reciprocating saw, trim the tow hook opening to allow room for the baseplate and convenience link. Do this on both sides of the fascia.

  12. Optional: Attach the breakaway switch to the back side of the bumper using a 1/4” bolt and nut before reinstalling the bumper.BLUE-OX-BX2419-Includes-Adaptive-Cruise-Control-and-Turbo-FIG-10

  13. Attach the permanent baseplate safety cables to the provided convenience link on the baseplate. The photo above shows the recommended installation of the cables to the frame of a vehicle. Additional options may interfere with suggested mounting; in this case, secure the cables to a solid piece of the frame as described in the General Information sheet. Be sure the safety cables do not rub against any hoses or moving parts. Do this on BOTH sides of the vehicle.

  14. Reinstall the cooler. Reinstall the bumper and reconnect all electrical.

    • Note: Will need to line the bumper up with the center pin to allow for reinstallation. The bumper may be difficult to reinstall.

CUSTOMER SERVICE COMMITMENT

  • Blue Ox® is committed to providing you with exceptional customer care throughout your lifetime with our products. Our team is here to assist you with any questions you may have regarding the performance of your product. Simply call 402-385-3051 and you can speak with our technical service team.
  • Additionally, please visit our website to see which rallies our Destination America team will be attending. For a nominal fee, our service technician will service your towing system to ensure it’s in proper working condition. Also, as a commitment to our customers, should you visit our factory, you can stay at our full-service Blue Ox® campground at no charge along with enjoying a factory tour.
  • Again, thank you for being our customer and for the confidence you have shown in the performance of our products. It is because of customers like you we enjoy the success we have today.

General Information

  1. Ensure that your product(s) are registered online at www.blueox.com. It is crucial to register your product(s) so that you may be alerted of product offerings, updates, upgrades, maintenance and safety bulletins, and/or recalls.
  2. It is the owner’s responsibility to inspect all towing equipment for cracked welds, missing or worn parts, and loose bolts before each towing trip. Be sure to use Loctite® Red on all bolts and tighten to the recommended specifications.
  3. It is the owner’s responsibility to hook up all towing equipment per the manufacturer’s instructions/recommendations.
  4. Remove the attachment tabs when not in use (if applicable).

Notice To Baseplate Installer

  1. It is YOUR responsibility to watch for:
    • Oil cooler and air conditioner lines
    • Electrical wires and hoses
    • Missing parts or attaching points on the frame

If the baseplate is improperly installed and is against a wire or hose, it could cause fluid leaks or electrical shorts sometime after the actual baseplate installation.

  • Permanent Baseplate Safety Cable Installation
  • Permanent baseplate safety cables are strongly recommended when towing a vehicle with a tow bar. The principle function of the permanent baseplate safety cables is to prevent the towed vehicle from breaking loose in the event the connection between the frame of the towed vehicle and the baseplate fails or becomes disconnected. The cables must be connected from the baseplate to the frame rail or cross member of the vehicle’s frame. The illustrations below show the possible arrangements recommended by
  • Blue Ox®. Each permanent baseplate safety cable must have an adequate weight rating for the towing system. The weight rating of the two (2) cables together will not qualify.
  • Do not mount the permanent baseplate safety cables against wires, hoses or brake lines.
  • These permanent baseplate safety cables should remain installed as long as the baseplate is installed on the vehicle. Permanent baseplate safety cables are to be used in conjunction with,
    and NOT a replacement for legally required safety cables attaching the towed vehicle to the towing vehicle.BLUE-OX-BX2419-Includes-Adaptive-Cruise-
Control-and-Turbo-FIG-11
BLUE OX ORIGINAL PURCHASERS THREE YEAR LIMITED WARRANTY
  • Automatic Equipment Manufacturing Company (“Automatic”) warrants to the original (first) retail purchaser that this product, manufactured by Automatic, shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of delivery.
  • During said three-year period, Automatic will repair or replace any parts that have been returned by the original purchaser, to the factory, transportation prepaid, and in Automatic’s sole and absolute opinion found to be defective.

Limitations on Warranty Coverage:

  • Coverage under this warranty will be valid only if the customer warranty card is returned by the original purchaser within 30 days of purchase.
  • Coverage under this warranty will be effective only when a copy of the original invoice, showing the date and place of purchase, accompanies any claim for warranty. This warranty is NON-TRANSFERABLE.
  • This limited warranty will not cover, in any way or form, any alleged damages caused by incorrect or improper installation, improper use, modification or neglect of product, failure to properly service and maintain, misuse, act of God, accident or failure of the user to follow guidelines contained in the instructional material provided by Automatic.
  • This warranty does not cover normal wear and tear, paint or rust.
  • The warrantor assumes no responsibility to the owner for loss of use of a product, loss of time, inconvenience, or any other damage consequential or otherwise. Including, but not limited to mileage, expense of transporting of product, return shipping expense, mechanics travel time, telephone, road service, towing, and rental during repairs, travel, lodging, loss or damage to personal property, or loss of earnings.
  • REPAIR OR REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY IS THE SOLE EXCLUSIVE REMEDY OF THE PURCHASER. AUTOMATIC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN LENGTH TO THE DURATION OF THIS WARRANTY.
  • Please visit http://blueox.com/warranty/ to register your warranty
  • © 2016 Blue Ox
  • One Mill Road, Industrial Park Pender, Nebraska 68047 Phone:402-385-3051
  • Fax:402-385-3360
  • www.blueox.com
  • Please visit www.blueox.com for the latest version of these installation instructions.

References

Read User Manual Online (PDF format)

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