BLUE OX BX2691 Ford Escape Hybrid Installation Guide

BX2691 2020-22 Ford Escape Hybrid
(No Hybrid Plug-In) (Includes ACC & Shutters)
Installation Instructions
Attachment Tab Height: 15”
Attachment Tab Width: 20”
Serial Number

BX2691 Ford Escape Hybrid

Please visitwww.blueox.com for the latest version of these installation instructions.
Please read BOTH these Installation Instructions and the General Information sheet prior to installing or operating this equipment.
If the front of your vehicle looks different than this, please contact us at (402) 385-3051.
Reference your vehicle owner’s manual for manufacturer’s towing specifications.
Bolt Torque Specifications
Torque in Foot-Pounds for Inch Bolts

Bolt Torque Specifications
Torque in Foot-Pounds for Metric Bolts

WARNING
Failure to read and follow these instructions could result in separation of the towed vehicle from the tow bar, causing property damage, loss of towed vehicle, personal injury or death.
Instruction Notes: The fascia and windshield washer fluid reservoir are removed and reinstalled for the baseplate installation. Some drilling and trimming is required.
Place all components that are removed on a flat, sturdy surface. All items will be reinstalled unless otherwise noted after the baseplate is installed.
The dimensional variations between otherwise identical vehicles can be considerable. While the baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to compensate for vehicle manufacturer’s tolerances.
The BX8848 Tail Light Wiring Kit is recommended for this vehicle.
Note: A charge line from the RV to the car’s battery is needed for this vehicle to prevent draining the car battery while towing.
NOTICE

• Handling of some cosmetic parts when installing this product may require the use of protective covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that ALL electrical connections are plugged in and accessories are functioning properly before reinstalling the fascia.
• The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the manufacturer’s warranty.
• Be sure to use a sufficient amount of Loctite® Red on all bolt threads before tightening. Tighten all bolts according to the torque chart provided unless specified.
• Dealer or installer be certain the user receives these instruction sheets.
• If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can cause unseen damage and using it again could result in more damage or serious injury. DO NOT use the baseplate if it is damaged or missing parts.

Tools Required

Flat Screwdriver
Utility Knife
Torque Wrench
Drill
Pliers
Loctite® RED
3/8” Drill Bit
5/16” Nut Driver| 7MM Socket
10MM Socket
13MM Socket
9/16” Socket
9/16” Wrench
3/4” Socket
T30 Torx
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Item No………..Part No…………….Description……………….Qty.
1…………………..Existing …………………….8MM Bolt………………………….4
2…………………..Existing …………………8MM Washer………………………..4
3………………..61-8344 …………………..Nut Plate, 2 Holes………………………………2
4……………………61-8554 ……………….BX2691 Baseplate………………………………..1
5…………………..62-3468 ………………..Attachment Tab Assembly with Hole ……………..2
6……………………201-0050 ………………..1/4”-20 x 3/4” Hex Head Bolt, Grade 5, ZP……………1
7…………………..201-0051 ………………….1/2”-13 x 1-1/2” Hex Head Bolt, Grade 5…………….2
8…………………….201-0071 ……………….1/4”-20 x 1” Hex Head Bolt, Grade 5, ZP……………..2
9………………………201-0192 ……………..#10-32 1/2” Round Slotted Head Screw…………………2
10………………….201-0368 …………………..3/8”-16 x 1-1/4” Hex Head Bolt, Grade 5, ZP ………………2
11 ……………….202-0047 ………………….#10-32 Hex Nut ……………………………………………2
12…………………..202-0102 ………………..1/4”-20 Hex Nylon Nut, ZP…………………………….3
13…………………..203-0001 ………………….1/4” Flat Washer, ZP……………………………………….2
14………………203-0010 ……………………3/8” Lock Washer, ZP………………………………2
15………………….203-0012 ……………….1/2” Lock Washer, ZP……………………………………………..2
16……………..203-0054 ………………………#10 Lock Washer, ZP…………………………………2
17…………………226-0046(not shown) ……..Class III Safety Cables………………………………….2
18……………….229-0359(not shown) ……..3/8” Quicklime, ZP………………………………………..2
19…………………290-0275(not shown) ……..8” Nylon Cable Tie…………………………………2
20……………………290-0437(not shown) ……..Black Cap Plug Receiver………………………..2
Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same  grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/ or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-motorized vehicle will void the warranty.

1. Using a 10MM socket, remove the four (4) bolts, two (2) on each side, from the top of the fascia.

2. Remove the eight (8) push pins from along the edge of the wheel well. Do this on both sides of the vehicle.

3. Pull back the wheel well trim and prop away from the vehicle using a soft cloth to protect the vehicle. Do this on both sides of the vehicle.

4. Pull back the wheel well liner and remove foam pieces. Using a 10MM socket, remove the two (2) bolts from the underside of the fascia joint. Pull fascia joint apart (inset). Do this on both sides of the vehicle.

5. On the passenger side of the vehicle, unplug the electrical by pushing down on the center piece while pulling down on the light gray piece.

6. Using a T30 Torx, remove the ten (10) bolts, five (5) on each side, from the underside of the fascia.

7. Using a 7MM socket, remove the four (4) bolts, two (2) on each side, from the underside of the fascia. Remove fascia and set aside to be reinstalled later.

8. Using a 13MM socket, remove the four (4) bolts, two (2) from each side. Set aside to be reinstalled later.

9. Pull out the two (2) plastic pieces holding the wire loom below the Adaptive Cruise Control (ACC). Pull up the shutter housing above the ACC sensor and tuck wire loom between ACC and housing, out of the way of the shutters.

10. Using a utility knife, trim the plastic shroud as shown on both sides of the vehicle.

11. On the passenger side of the vehicle, notch the plastic as indicated for baseplate clearance.

12. On the driver side of the vehicle, notch the plastic piece as shown for baseplate clearance.

13. Using a 7MM socket, remove the five (5) bolts from belly pan. Do this on boths side of the vehicle. Let belly pan hang loose.

14. Using a 10MM socket, remove the one (1) bolt from the top of the black box in front of the wheel on the driver side of the vehicle (left). Then remove the wire loom from the backside bottom bolt. Using a 10MM deep socket, remove the two (2) bolts from the backside (right). Let box hang out of the way for baseplate installation.

15. Optional Breakaway: If installing a breakaway switch, install on baseplate before installing baseplate on vehicle.

16. Slide the baseplate onto the vehicle, may need two people. Install the bottom two (2) existing 8MM bolts with washers. Do this on both sides of the vehicle.
    Use Loctite® Red on all bolt threads and tighten all bolts to the appropriate torque.

17. Using a 3/8” drill bit, drill out the bottom hole on the side of the frame using the baseplate as a guide. Do this on both sides of the vehicle.

18. Using pliers, bend back the metal piece on the side of the frame creating an access hole for the nut plate. Do this on both sides of the vehicle.

19. Insert nut plate through hole in the frame (left). Insert a 1/2” bolt with lock washer into the top hole (white) and a 3/8” bolt with lock washer into the bottom hole (gray). Do this on both sides of the vehicle.
    Use Loctite® Red on all bolt threads and tighten all bolts to the appropriate torque.

20. Attach the permanent baseplate safety cables to the provided convenience link on the baseplate. The photo above shows the recommended installation of the cables to frame of vehicle. Additional options may interfere with suggested mounting; in this case, secure the cables to a solid piece of the frame as described in the General Information sheet. Be sure the safety cables do not rub against any hoses or moving parts. Do this on BOTH sides of the vehicle.

21. Reinstall the black box onto the driver side of the vehicle. Reattach the wire loom to the bottom bolt on the backside. If the box touches the baseplate bolt head, bend back plate slightly to create clearance (inset).
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22. Unsnap temperature sensor from the back of the fascia (left). Cut plastic piece from the back of the fascia as shown (right). Zip tie the temperature sensor to the wire loom slightly above previous position (inset).

23. On the back of the fascia trim the indicated areas on both sides of the vehicle to allow room for baseplate clearance.
    Note: Make sure to only cut through the first layer of plastic and not all of the way through the fascia.

24. Remove the (2) horizontal slats between the white marks as shown to allow room for the removable tabs and convenience links.
    Note: If installing a breakaway switch the entire horizontal and vertical slats on the driver side of the vehicle will need to be removed.

25. Reinstall the fascia and reconnect all electrical connections.
    Note: After baseplate installation is complete and during reinstallation of the fascia, there may be limited clearance between the baseplate and the fascia.

CUSTOMER SERVICE COMMITMENT

Blue Ox® is committed to providing you with exceptional customer care throughout your lifetime with our products. Our team is here to assist you with any questions you may have regarding the performance of your product. Simply call (402) 385-3051 and you can speak with our technical service team.
Additionally, please visit our website to see which rallies our Destination America team will be attending. For a nominal fee, our service technician will service your towing system to ensure it’s in proper working condition. Also, as a commitment to our customers, should you visit our factory, you can stay at our full service Blue Ox® campground at no charge along with enjoying a factory tour. Again, thank you for being our customer and for the confidence you have shown in the performance of our products. It is because of customers like you we enjoy the success we have today.

General Information

1. Ensure that your product(s) are registered online at www.blueox.com. It is crucial to register your product(s) so that you may be alerted of product offerings, updates, upgrades, maintenance and safety bulletins, and/ or recalls.
2. It is the owner’s responsibility to inspect all towing equipment for cracked welds, missing or worn parts and loose bolts before each towing trip. Be sure to use Loctite® Red on all bolts and tighten to the recommended specifications.
3. It is the owner’s responsibility to hook up all towing equipment per manufacturer’s instructions/ recommendations.
4. Remove the attachment tabs when not in use (if applicable).

Notice To Baseplate Installer

1. It is YOUR responsibility to watch for:
   • Oil cooler and air conditioner lines
   • Electrical wires and hoses
   • Missing parts or attaching points on the frame
   ** If the baseplate is improperly installed and is against a wire or hose, it could cause fluid leaks or electrical shorts some time after the actual baseplate installation.

Permanent Baseplate Safety Cable Installation
Permanent baseplate safety cables are strongly recommended when towing a vehicle with a tow bar. The principle function of the permanent baseplate safety cables is to prevent the towed vehicle from breaking loose in the event the connection between the frame of the towed vehicle and the baseplate fails or becomes disconnected. The cables must be connected from the baseplate to the frame rail or cross member of the vehicle’s frame. The illustrations below show the possible arrangements recommended by Blue Ox®. Each permanent baseplate safety cable must have an adequate weight rating for the towing system. The weight rating of the two (2) cables together will not qualify.
Do not mount the permanent baseplate safety cables against wires, hoses or brake lines.
These permanent baseplate safety cables should remain installed as long as the baseplate is installed on the vehicle. Permanent baseplate safety cables are to be used in conjunction with, and NOT a replacement for legally required safety cables attaching the  towed vehicle to the towing vehicle.
Option #1
(Baseplates with Convenience Link Tabs)

Option #2
(Baseplates with out Convenience Link Tabs)

BLUE OX ORIGINAL PURCHASERS THREE YEAR LIMITED WARRANTY

Automatic Equipment Manufacturing Company (“Automatic”) warrants to the original (first) retail purchaser that this product, manufactured by Automatic, shall be free from defect in material and workmanship under normal use and service for a period of three years from the date of delivery.
During said three-year period, Automatic will repair or replace any parts that have been returned by the original purchaser, to the factory, transportation prepaid, and in Automatic’s sole and absolute opinion found to be defective.
Limitations on Warranty Coverage:
Coverage under this warranty will be valid only if the customer warranty card is returned by the original purchaser within 30 days of purchase.
Coverage under this warranty will be effective only when a copy of the original invoice, showing date and place of purchase, accompanies any claim for warranty. This warranty is NON TRANSFERABLE.
This limited warranty will not cover, in any way or form, any alleged damages caused by incorrect or improper installation, improper use, modification or neglect of product, failure to properly service and maintain, misuse, act of God, accident or failure of the user to follow guidelines contained in the instructional material provided by Automatic.
This warranty does not cover normal wear and tear, paint or rust.
Warrantor assumes no responsibility to the owner for loss of use of product, loss of time, inconvenience or any other damage consequential or otherwise. Including, but not limited to mileage, expense of transporting of product, return shipping expense, mechanics travel time, telephone, road service, towing, and rental during repairs, travel, lodging, loss or damage to personal property or loss of earnings.
REPAIR OR REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY IS THE SOLE EXCLUSIVE REMEDY OF THE PURCHASER. AUTOMATIC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN LENGTH TO THE DURATION OF THIS WARRANTY.
Please visit http://blueox.com/warranty/ to register your warranty

© 2016 Blue Ox
One Mill Road, Industrial Park
Pender, Nebraska 68047
Phone: (402) 385-3051
Fax: (402) 385-3360
www.blueox.com

References

• Blue Ox Product Warranty Registration - Blue Ox
• Home - Blue Ox

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