LO PRO 1117840 Sport Bar Owner’s Manual

LO PRO Sport Bar instructions

Item: Part #: Description

1. Side Rail, Driver’s Side
2. Side Rail, Passenger’s Side
3. 1117840 – Bulkhead seal
4. 1705762 – Foam .1875 X 1 weather seal
5. 1118183 – .25 X 1 Rubber Weather seal
6. 1705391 – Aluminum Clamp Assembly
7. 1705481 – Aluminum Stake Pocket Clamps
8. 1117096 – Shims .5 X 1.125

TOOLS NEEDED:

T-30 Torx wrench

4 Allen Wrench

Ratchet
1/2” socket
9/16” socket
Flat Head Screw Driver

step 1: Using a #4 Allen Wrench, Remove the 2 bolts indicated below on both Driver and Passenger sides removing the bracket

step 1: Removed. Here is the bracket and both bolts once it is removed.

step 2: Using T30 Torx wrench loosen both screws located in the two holes located below.

step 2 continued: Using T30 Torx wrench loosen both screws located below.

step 3: Apply the seal as shown in the picture with the sticky side facing towards you. Make sure to center the seal left and right on the bracket when applying.

step 3 Installed: This shows what it will look like once you have the sport bar seal installed.

step 4: Apply side seal spacer along bed rail flush with the top of the bed cap

step 4 continued: What the side spacer seal should look like when applied up by the bulkhead.

step 5: The side seal spacer needs to be cut on both sides of the sport bar bracket as indicated below. The seal is installed correctly when no gap is between the end of the seals.

step 6: Cut the side seal spacer at the rear of the truck bed as indicated below.

step 7 : Install the bulkhead seal from bed rail cap to bed rail as shown below.

step 7 continued: How the bulkhead seal should look after it is applied.

step 8: Install clamps in the positions shown below. Install rubber shims before installing and tightening the clamps. Refer to step 9 on how to do so.

step 9: Install a shim for each clamp underneath the bed cap inthe location that clamp will be mounted.

step 10: Install aluminum clamp 1705391 on both sides of the sport bar bracket.

NOTE:

Reinstall the brackets that were removed in Step 1 and Step 2 and retighten the front sport bar connections

STEP 11:

Repeat all of these steps on the other side of the pickup box. See owners manual 1118085 for installing the cover assembly.

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