PIONEER 1000-5 Rear Bumper Instruction Manual
- June 13, 2024
- Pioneer
Table of Contents
PIONEER 1000-5 Rear Bumper Instruction Manual
Kit Components
| Item # | Qty. | Description |
|---|---|---|
| 1 | 1 | Rear Bumper Formed |
| 2 | 1 | Passenger Side Conversion Bracket |
| 3 | 1 | Driver Side Conversion Bracket (Not Shown) |
| 4 | 1 | Passenger Side Bumper Bracket |
| 5 | 1 | Driver Side Bumper Bracket |
| 6 | 1 | Hardware Kit HK-342 |
| 6.1 | 2 | 5/16”-18 x 1.00 Carriage Bolt Short Neck GR5 Black |
| 6.2 | 4 | 5/16”-18 x .75 Carriage Bolt Short Neck GR5 |
| 6.3 | 6 | 5/16”-18 Hex Nut Flange Nylock GR5 |
| 7 | 1 | Hardware Kit HK-322 |
| 7.1 | 6 | 5/16”-18 x .75 Carriage Bolt Short Neck GR5 Black |
| 7.2 | 2 | 5/16”-18 x .75 Hex Bolt Flange Thread Cutting |
| 7.3 | 2 | 1/4”-20 x .75 Hex Bolt Flange GR5 Serrated |
| 7.4 | 2 | M6-1.00 X 25 Hex Bolt GR8.8 |
| 7.5 | 2 | M6 Lock Washer |
| 7.6 | 6 | 5/16”-18 Hex Nut Flange Nylock GR5 |
| 7.7 | 2 | 1/4”-20 Hex Nut Flange Nylock GR5 |
Optional Bumper Light Cover (Not Included) #101445 **
**
INSTALLATION INSTRUCTIONS
Note: Make sure all hardware needed to complete this mount is in the package. Thoroughly read through and understand the instructions before installing.
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Uninstall driver’s side, rear door by removing four bolts (A) as shown in Figure 1.
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Uninstall rear inner panel by removing three screws (B), hook bolt (C) and plastic push pin (D) as shown in Figure 2.
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Uninstall rear light by removing two screws (E) and wire connector (F) as shown in Figure 3.
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Uninstall rear outer panel by removing two bolts (G) as shown in Figure 4.
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Remove hinge bolt (H) and plastic cap from the square tubing as shown in Figure 5.
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Remove hinge, then insert it through driver side bracket (5). Using M6 bolt (7.4) and washer (7.5), loosely install bracket as shown in Figure 6.
Note: M6 bolt will have an 8.8 marked on the head. -
Rotate bracket (5) upward to tubing and install bolt (7.3) and nut (7.7) as shown in Figure 6. Tighten all hardware evenly.
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Repeat steps 1-7 on the passenger side of machine before installing Formed bumper (1).
Optional Mounting (Requires Drilling)
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Using 1/4” diameter drill bit, drill through the rear hole on the bracket (5) and into the tubing as shown in Figure 7. ONLY DRILL THROUGH ONE SIDE OF THE TUBING.
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Install self threading bolt (7.2) as shown in Figure 8. It is recommended to Hand Tighten this screw so you do not strip anything.
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To assemble bumper, locate the Formed Bumper (1) and Conversion Brackets (2 &b 3). Install the Conversion Brackets onto the inside of the Formed Bumper with 3 black carriage bolts (7.1) and lock nuts (6.3) per side as shown at the top of Figure 9.
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Set the Bumper Assembly onto the Bumper Brackets (4 & 5) and secure using bolts (6.1 & 6.2) and nuts (7.6) as shown in the bottom of Figure 9.
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Level bumper and tighen all hardware evenly.
Note: The zip tie locations (Figure 9) can be used to secure the wires for cube lights.
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