D760-0057 Dinan High Flow Intake Instruction Manual

D760-0057 Dinan High Flow Intake

Product Information

Dinan Corp. presents the 4800 US Hwy 280 West Opelika, AL 36801 Phone: 800.341.5480 Cold Air Intake System. This product has been meticulously developed by our engineering team to provide increased performance, durability, and an aesthetically pleasing design that you can enjoy for many years. We have prioritized ease of installation and maintenance throughout the design process to ensure a hassle-free experience for our customers.

Parts List
For reference, here is a list of the parts included in the Dinan Performance Intake System:

• Unknown parts (not mentioned in the provided text)

Vehicle List
The Dinan Performance Intake System is compatible with a wide range of vehicles. Please refer to the specific vehicle list provided in the user manual for compatibility information.

Tools Required
Before starting the installation process, make sure you have the following tools:

• A T20 Torx
• A T25 Torx
• A 2.5mm Allen key
• Unknown tools (not mentioned in the provided text)

Product Usage Instructions

Removal of Stock System

1. Loosen the hose clamp (A).
2. Remove the grommet tab from the upper airbox (B). Note that this tab will not be re-installed on the new airbox.
3. Unplug and unscrew the air mass meter using a T20 Torx (C). These screws will be reused.
4. Unscrew the mounting screws of the airbox lid using a T25 Torx (D). These screws will be reused.
5. Remove the airbox lid and filter from the system.

Airbox Assembly

1. Ensure that the air flow meter side opening is in the correct orientation as shown.
2. Using the provided washers and screws, hand tighten the mass air flow collar to the lid using the 2.5mm Allen key.
3. Install the filter onto the air flow collar, ensuring it fits over the collar and snaps into place. The filter has an offset opening that should be oriented correctly inside the airbox.
4. Tighten the clamp to secure the filter in place.

Gasket Seal Installation

1. The gasket seal should be installed on the inner lip of the lower installed airbox.
2. Using the supplied U-channel gasket, cut it to length for each side of the airbox lid and press fit it onto the lip.

Airbox Assembly Installation
Unknown installation steps (not mentioned in the provided text)

Installation Instructions

• Document Revision: A

• Revision Date: June 7, 2023

• Thank you for being selective enough to choose a Dinan Performance Intake System. The Dinan engineering team has spent many hours developing this product to assure that you will receive increased performance, durability and an aesthetic design that you as a customer will be able to enjoy for many years. Ease of installation and maintenance is important to us and has been highly considered throughout the design process.

• Prior to performing the installation, familiarize yourself with these instructions as it should help you with the process. If you feel that you do not have the required skills or tools, please arrange for a qualified repair facility to perform the installation.

• If you have any difficulties during the installation, or if these instructions are not clear to you, please call Dinan’s Technical Support Staff at 800-341-5480.

• Again, thank you for choosing Dinan. Enjoy.

Parts List

Model view may not represent actual look of part. For reference only

Vehicle List

• F48 X1 sDrive/xDrive 28i 2020 – 2022
• F39 X2 sDrive/xDrive 28i 2020 – 2023
• F56 MINI Cooper S & JCW 2020 – 2023
• F55 MINI Cooper S 2020 – 2023
• F54 MINI Clubman S 2020 – 2023 (excludes JCW)
• F57 MINI Cabrio S & JCW 2020 – 2023
• F60 MINI Countryman S 2020 – 2023 (excludes JCW)

Tools Required

• T20 and T25 Torx bit
• 2.5mm Allen Key
• Flat head screwdriver

Removal of Stock System

1. (A) Loosen hose clamp.
2. (B) Remove grommet tab from upper airbox. This tab will not be re-installed on new airbox.
3.  (C) Unplug and unscrew the air mass meter (2 screws) using a T20 Torx. These screws will be reused.
4. (D) Unscrew the mounting screws (3 screws) of the airbox lid using a T25 Torx. These screws will be reused.
5. Remove airbox lid and filter from system.

Airbox Assembly

1. Ensure the air flow meter side opening is in the orientation shown below. Using the 4 washers and 4 screws, hand tighten the mass air flow collar to the lid using the 2.5mm Allen key.
2. Install filter onto the air flow collar. The filter will fit over the collar and snap into place. The filter has an opening offset that allows it to be oriented in a specific location. Ensure the filter nests properly inside the air box.
3. Tighten the clamp.

Gasket Seal Installation

1. Installation of this gasket will be mated to the inner lip of the lower installed airbox as shown below.
2. Using the supplied U-channel gasket, cut to length for each side of the airbox lid. Press fit on lip.

Airbox Assembly Installation

1. Slide air meter collar into tube.
2. Seat airbox properly against the lower lid.
3. (A) Hand tighten the 3 screws (T25 Torx bit), attaching the Dinan lid to the lower lid. Do not over tighten.
4. (B) Re-insert air flow meter, plug it back in, and tighten screws (T20 Torx bit). Mounting holes only align in one orientation.
5. (C) Tighten clamp.
6. INSTALLATION IS NOW COMPLETE. ENJOY!

Dinan Corp.
4800 US Hwy 280 West
Opelika, AL 36801
Phone: 800.341.5480

References

• RealOEM.com - Part Search
• RealOEM.com - Part Search
• RealOEM.com - Part Search
• RealOEM.com - Part Search
• RealOEM.com - Part Search
• RealOEM.com - Part Search
• RealOEM.com - Part Search

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>