BARNES SGPC Simplex Sewage Package Systems Instruction Manual

: June 13, 2024
: BARNES

Table of Contents

ATTENTION SAFETY FIRST!
Installation (Continued)
Ground Verification
CHECK PUMP ROTATION
Documents / Resources

**BARNES SGPC Simplex Sewage Package Systems Instruction Manual

**

IMPORTANT!
Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification.

ATTENTION SAFETY FIRST!

Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols:

IMPORTANT! Warns about hazards that can result in personal injury orIndicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored

CAUTION ! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below.

WARNING ! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below.

Hazardous fluids can cause fire or explosions, burnes or death could result.

Biohazard can cause serious personal injury

Rotating machinery Amputation or severe laceration can result.

Extremely hot – Severe burnes can occur on contact.

Hazardous fluids can Hazardous pressure, eruptions or explosions could cause personal injury or property damage.

Hazardous voltage can shock, burn or cause death.

Only qualified personnel should install, operate and repair pump. Any wiring of pumps should be performed by a qualified electrician.

WARNING ! – To reduce risk of electrical shock, pumps and control panels must be properly grounded in accordance with the National Electric Code (NEC) or the Canadian Electrical Code (CEC) and all applicable state, province, local codes and ordinances. Prior to energizing the pump, a verification of the pump ground circuit should be made between the pump case and panel ground.

WARNING! – To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, other materials or substances such as are uncommon in domestic sewage from entering the system.

During power black-outs, minimize water consumption at the home(s) to prevent sewage from backing up into the house.

Always keep the shut-off valve completely open when system is in operation (unless advised otherwise by the proper authorities).

Before removing the pump from the basin, be sure to close the shut-off valve. (This prevents backflow from the pressure sewer.)Keep the control panel locked or confined to prevent unauthorized access to it.

If the pump is idle for long periods of time, it is advisable to start the pump occasionally by adding water to the basin.

CAUTION! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing.

WARNING! – DO NOT pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to handle them.

Do not block or restrict discharge hose, as discharge hose may whip under pressure.

WARNING! – DO NOT wear loose clothing that may become entangled in the impeller or other moving parts.

WARNING! – Keep clear of suction and discharge openings. DO NOT insert fingers in pump with power connected.

Make sure lifting handles are securely fastened each time before lifting.

Do not operate pump without safety devices in place. Always replace safety devices that have been removed during service or repair.

Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat.

Secure the pump in its operating position so it can not tip over, fall or slide.

Cable should be protected at all times to avoid punctures, cut, bruises and abrasions – inspect frequently.

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction connections should be made per the NEC or CEC and applicable state or province and local codes. Requirements may vary depending on usage and location.

Submersible Pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped fluid is common.

Do not remove cord and strain relief. Do not connect conduit to pump.

Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply.

Bronze/brass and bronze/brass fitted pumps may contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other reproductive harm. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory.

IMPORTANT! – Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of

Installation (Continued)

Do not use the power cable to lift pump.

OVERLOAD PROTECTION Single Phase – The type of in-winding overload protector used is referred to as an inherent overheating protector and operates on the combined effect of temperature and current. This means that the overload protector will trip out and shut the pump off if the windings become too hot, or the load current passing through them becomes too high. It will then automatically reset and start the pump up after the motor cools to a safe temperature. In the event of an overload, the source of this condition should be determined and rectified immediately.

Do not cycle or run pump if an overload condition occurs!

If current through the temperature sensor exceeds the values listed, an intermediate control circuit relay must be used to reduce the current or the sensor will not work properly.

Wire Size

Consult a qualified electrician for proper wire size. See table on page 4 for electrical information.

Pre-operation

CHECK VOLTAGE AND PHASE Before operating pump, check to make sure that the voltage and phase information stamped on the pump’s identification plate matches the available power.

Ground Verification

Prior to energizing the pump, a verification of the pump ground circuit should be made between the pump case and panel ground using a continuity tester or ohm meter.

Temperature Sensor Electrical Ratings

Volts| Continuous Amperes| Inrush Amperes
110 – 120| 3.00| 30.0

CHECK PUMP ROTATION

(3 Phase Only)

Before putting pump into service for the first time, the motor rotation must be checked. Improper motor rotation can result in poor pump performance and can damage the motor and/or pump. To check the rotation, suspend the pump freely, momentarily apply power and observe the “kickback.” “Kickback” should always be in a counterclockwise direction as viewed from the top of the pump (“kickback” is always opposite to impeller rotation). “Rotation” and “kickback” direction is noted on the pump motor housing.

INCORRECT ROTATION

In the unlikely event that the rotation is incorrect for a single-phase pump, contact a Barnes Pumps Service Center.

IDENTIFICATION PLATE

Note the numbers on the pump’s identification plate and record at the end of the manual for future reference.

PUMP-DOWN TEST

After the pump has been properly wired and lowered into the basin, sump, or lift station, it is advisable to check the system by filling with liquid and allowing the pump to operate through it’s pumping cycle. The time needed to empty the system, or pump-down time, should be recorded

Electrical power to the pump motor must be disconnected and locked out to prevent any dangerous electrical hazards or personnel danger before any service work is done to the pump.

Operating pump builds up heat and pressure; allow time for pump to cool to room temperature before handling or servicing.

Always wear eye protection when working on pumps.

IMPORTANT!

WARRANTY REGISTRATION

Your product is covered by a warranty:

www.cranepumps.com/downloadables/CATALOGS_OIPMs/Warranty/24MonthWarranty.pdf

To complete the Start-Up / Warranty Registration form go to: https://www.cranepumps.com/ProductRegistration/

If you have a claim under the provisions of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor

RETURNED GOODS

RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.

**Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply.

**

Documents / Resources

| BARNES SGPC Simplex Sewage Package Systems [pdf] Instruction Manual
SGPC Simplex Sewage Package Systems, Simplex Sewage Package Systems, Sewage Package Systems, Package Systems
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