JB 12 CFM Platinum Beast User Guide

12 CFM Platinum Beast
User Guide

12 CFM Platinum Beast

WARNING: UNIT DRAINED OF OIL FOR SHIPMENT. DO NOT OPERATE WITHOUT ADDING OIL.

IMPORTANT

WARNING: UNIT DRAINED OF OIL FOR SHIPMENT.
DO NOT OPERATE WITHOUT ADDING OIL.

INTRODUCTION

Each PLATINUM® vacuum pump has been factory tested to guarantee 15 microns (25,4000 Microns = 1 Inch of Hg) or better, and listed CFM performance The serial number has been recorded Complete and mail the enclosed Warranty Registration Card or register online at www.jbind.com within 10 days of purchase to validate
your warranty
NOTE: PLATINUM® pumps are not to be used on Ammonia or Lithium Bromide (salt water) systems Pump maintenance is the responsibility of the owner

MOTOR SPECIFICATIONS

Pump and oil must be above 30°F Line voltage must be equal to the motor nameplate ±10% Normal operating temperature is approximately 160°F, which is hot to the touch Line  voltage and ambient conditions can slightly affect this Motor has automatic resetting thermal overload protection
The PLATINUM® is designed for continuous duty and will run for extended periods without overheating

OPERATION

The following procedures will prevent oil from being drawn into the pump cartridge and creating a hard start-up

Start-up: Close both sides of the manifold and make a connection to the vacuum pump or auxiliary blank-off equipment Open one intake port and isolation valve, close the gas ballast
valve and start pump Make vacuum connections (Figure 1)
Crack the gas ballast valve for the first part of the evacuation procedure After the pump quiets down from the initial volume of air, close the valve and continue evacuating Failure to close the valve will result in poor pump performance Start the pump
Shutdown: Close the isolation valve and open the gas ballast valve all the way Continue running the pump for 2-3 seconds With the gas ballast valve still opened, stop pump and then close the valve Remove hose connections and cap intakes (Figure 1)

Isolation (Blank-Off) valve: Quarter-turn on/off.
No additional valve is needed to isolate the system.
When checking pressure rise, slowly turn the handle counter-clockwise. Pause at 45°. The valve is completely closed at 90°.

PUMP MAINTENANCE

In order to make the best use of your investment, familiarize yourself with the features and operating instructions before starting the pump With routine care and following proper  maintenance guidelines, your PLATINUM® will give you years of reliable service PLATINUM® pumps are designed for deep vacuum work in air conditioning and  refrigeration systems
For a complete overview of proper care and pump maintenance, refer to the Keeping the Life in your Pump section on page 4

Adding Oil

Step 1: Remove the filter from the pump Slowly add oil until the level rises to the top of the oil level line (Figure 2)

Step 2: Replace filter
If the oil level is too low, you will hear air out from the exhaust
If the oil level is too high, excess oil will be blown out of the exhaust

IMPORTANT: Use oil specifically refined for deep vacuum pumps Using oil not refined for deep vacuum pumps and/or operating with contaminated oil will void the warranty.
Pump oil should be changed after each use If the system is heavily contaminated, the oil may have to be changed several times during evacuation After the initial fill-up, it is best to check the oil level with the pump running
After evacuation, the oil contains rust-forming water and corrosive acids Drain immediately while the pump is warm

Changing Oil
To reach deep vacuum, PLATINUM® pumps need clean, moisture-free oil throughout evacuation Care should be taken to avoid contact on skin and clothing when changing  oil Used oil should be disposed of in the DV-T1 TANK Oil Caddy after every evacuation while the pump is warm and the oil is thin

Step 1: Place the TANK on a level surface Unscrew the black plug in the drain base to open
Step 2: Place the vacuum pump in the cradle and drain pump
Step 3: When the pump has finished draining, replace the black plug The TANK can hold up to five oil changes
Step 4: Close the oil drain valve on the pump Remove the oil fill plug and fill to the top of the oil level line with BLACK GOLD Pump Oil (Figure 2) Replace the oil fill plug

Flushing Oil
Step 1: Always drain the pump before flushing If the oil is badly contaminated, flushing may be necessary
Step 2: While the oil drain is open slowly pour 1/3 to 1/2 cup of BLACK GOLD Pump Oil into the intake connection while the pump is running
Step 3: Repeat as required until the contamination is removed from the oil reservoir, pump rotors, vanes, and housing
Step 4: Dispose of all oil used in flushing of pump

WARNING: DO NOT START THE PUMP BEFORE ADDING OIL

Black Gold Pump Oil
Acts as a coolant, lubricant, and sealant—simultaneously

DV-T1 Tank Pump Oil Caddy

• Change oil between jobs
• No more mess and spills
• Easy, convenient, and portable
• Capacity for five oil changes

REPAIR PARTS – DV-340N

Repair parts can be ordered from your local JB wholesaler
When ordering please provide the following information:

• Model number
• Serial number
• Part number and description

PLATINUM® SERIES REPAIR PARTS – ALL MODELS

retainer (not interchange-able w/PR-210)
15| PR-208| Flexible curvier’ 1-12′(Start of 1995)2-12′ (Prior to 12/1994)’
PR-308| Flexible section only 7/8′; use w/111-208 livable coupler’
16| PR-41| Splash Guard
17| PR-59| Base
18| PR-307| Filter
19| PR-306| Spacer
20| PR-607| Motor
23| PR-7| Gas ballast valve w/o-ring
24| P90009| 0-ring, gas ballast valve
26| PR-75| Cushioned handle w/lift ring 1/2″ NPT
27| PR-22| Oil fill plug w/o-ring
28| PR-56| Adapter nut w/nut o-ring
30| PR-501| Cushion and cap 1/2″ NPT
3| PR-301| DV-285N Cover assembly w/sight glass and drain valve
5| PR-311| Cover seal
29| PR-62| Pump base (includes feet); fits all pumps with serial #0101 and higher
PLATINUM® SERIES REPAIR PARTS – MANUFACTURED BEFORE JANUARY 2001
PLATINUM® SERIES REPAIR PARTS – NOT SHOWN
PR-45| Pump repair kit PR-1, PR-59 (4), PR-2, PR-208

TROUBLESHOOTING

B Motor switch not on
C Pump temperature below 30°F
D Pump has not been shut down properly Low Battery (DV-142-FLEX or DV-85-FLEX)| A Plug power cord in securely
B Turn the motor switch to the ON position
C Warm up the pump to 30°F and turn the motor switch on
D Follow the proper start-up and shut-down procedures
E-Check battery charge; re-charge if necessaryStep 1: Remove 1/4″ cap
Step 2: Move the blank-off valve to the OPEN position
Step 3: Turn the pump on
Step 4: Run for 2 to 3 seconds and close the blank-off valve
PROPER START-UP AND SHUT-DOWN PROCEDURES:
Step 1: Close the blank-off valve
Step 2: Open the gas ballast valve
Step 3: Run for 2 to 3 seconds
Step 4: Shut the pump off
Step 5: Close the gas ballast valve
NOTE: See previously discussed topic Breaking Vacuum
The pump won’t pull a deep vacuum
In order for your pump to pull to a near
perfect vacuum, the oil must be clean and moisture-free throughout the vacuation| A Contaminated oil
B Oil level too low
C Air leak in the system being evacuated
D Pump inlet fittings missing or not tightened Coupler slipping
F Missing or damaged seals or o-rings| A Change oil
B Add oil
C Locate and repair leak(s)
D Clean or replace o-ring
E Tighten coupler set screws to flats of cartridge and motor
F Replace damaged seals or o-rings
Step 1: With the isolation valve closed, start the pump Oil level should be to the top of the oil level line embossed on the front of the pump’s cover Just a teaspoon low can affect the ultimate vacuum
Step 2: Flush pump and refill with fresh oil See Cleaning and Testing Pump on page 4 for review
Step 3: Check all connections to the pump and system for damaged or missing o-rings If brass adapters are being used, make sure copper gaskets are in place
Oil drips from the point where
shaft enters the pump housing| Damaged shaft seal| Replace shaft seal
Pump shuts down and will not start| A Thermal overload may be open
B Low Battery (DV-142-FLEX or
DV-85-FLEX)| A. Step 1: Disconnect the pump from the system
Step 2: Wait approximately 15 minutes for the motor to cool
Step 3: Turn the pump on
Step 4: If it cycles off again, return for repair
B. Check battery charge; re-charge if necessary
The pump cycles on and off from a completely cold start and then run smoothly| A Oil backed up into the cartridge and was being cleared out
B Pump has not been shut down properly| Step 1: Remove 1/4″ cap
Step 2: Turn the pump on
Motor just hums| If the pump has been dropped, the armature in the motor may be out of alignment with the motor bell housing| Step 1: Set the pump on the bench with the motor standing up (Figure 3 of this booklet)
Step 2: Loosen the four motor bolts
Step 3: Shake the motor and re-tighten the motor bolts
Step 4: Start the pump
If this doesn’t work, the pump most likely will need to be sent in for repair
The motor runs, but no suction| A Flexible coupler is either broken or loose| Step 1: Set the pump on the bench with the motor standing up
Step 2: Look between the motor and pump housing from the bottom to see if the flexible part of the coupler is split or broken
If it is broken, see the Flexible Coupler section of this booklet If the coupler is not broken, the coupler may be spinning on either the shaft to motor or cartridge
Step 3: Go to www.jbind.com and on the tool bar go to Product Support Select instruction sheets from the drop-down menu and go to cartridge replacement instructions These instructions are good for replacing: flexible couplers,
motors, shaft seals, and cartridges

WARRANTY

PLATINUM® Premium, Dual Voltage, and Spark-Proof pumps are warrantied against defects in materials and workmanship for two years OTC—not changing oil will void the warranty
PLATINUM® FLEX pump is warrantied against defects in materials and workmanship for two years OTC—not changing oil will void warranty PLATINUM® FLEX Battery, Charger, and AC Adapter are warrantied against defects in materials and workmanship for one year OTC
JB products are guaranteed when used in accordance with our guidelines and recommendations Warranty is limited to the repair, replacement, or credit at invoice price, (our  option) of products which in our opinion are defective due to workmanship and/or materials In no case will we allow charges for labor, expense or consequential damage  Repairs performed on items out of warranty will be invoiced on a nominal basis; contact wholesaler for details Product Warranty Registration, Limited Warranty, and OTC  Warranty are available online at www.jbind.com

RETURN FOR REPAIR

In the event your pump requires repair, please contact JB Customer Service Department to obtain a Return Goods Authorization (RGA) number Ensure that all returned  products are packed to avoid any damage in shipment Paperwork should be placed in a separate plastic bag and should include JB’s assigned RGA number, a description of the  problem and any customer-assigned repair or purchase order number, if applicable

Contact Customer Service for an RGA number:
800 323 0811 Toll
800 552 5593 Toll Fax

Customers in Alaska, Arizona, California, Idaho, Montana, Nevada, Oregon, Utah, and Washington have the option of sending vacuum pump repairs to JB or Merced.

JB Industries
RGA#_____
601 N Farnsworth Ave
Aurora, IL 60505
630 851 9444 Tel
630 851 9448 Fax

Merced AC Equipment Service
RGA#_____
805 S Fremont
Alhambra, CA 91803
626 293 5710 Tel
626 289 1961 Fax

JB INDUSTRIES
12 CFM PLATINUM BEAST OPERATING MANUAL
800.323.0811
[email protected]
JBIND.COM

Part No 10340-308 0722
©2022 JB Industries, Inc Printed in the USA

References

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