GENIE GCL-LJ Light Duty Operator Instruction Manual

GCL-LJ
Light Duty Operator
Model OPGLDJ0011 for Sectional Doors
DO NOT USE ON ROLLING DOORS

APPLICATIONS:
Jackshaft operators can be assembled in the following configurations:

• Direct Couple
• Chain Couple (optional kit)

Jackshaft operators can be installed on the following types of doors up to 14 feet high:

• Sectional Doors – Standard Lift, Lift Clearance or Vertical Lift

HP/Max Door sq.ft. / weight / height:

• 180 sq. ft. / 850 lbs. / 14 ft.

NOT FOR RESIDENTIAL USE
This installation manual provides the information required to install, program, troubleshoot and maintain a GCL-LJ operator.
SERIAL NUMBER DECAL
PLACE iDCM SERIAL NUMBER DECAL HERE IF Optional
iDCM KIT IS INSTALLED
40689.503927

FCC Part 15.21 Statement:
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
FCC / IC Statement:
This device complies with FCC Part 15 and Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation of the device.
SAVE THESE INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS

GENERAL INFORMATION AND INSTRUCTIONS

Job Site Issues to Consider/Concerns
The following list of items should be considered prior to selecting an operator for a given job site.

1. Available power supply.
2. Type of door.
3. Potential operator mounting obstructions. Items to consider include, but are not limited to: Room above door shaft, room below door shaft, available mounting surface integrity, power supply location, and convenient release cable positioning.
4. Size of door for appropriate operator torque and door travel speed selection.
5. Operator mounting environment. Items to consider include operator location, dampness of location, dustiness of the location and corrosiveness of the location.
6. Door activation needs/requirements. Examples include 3 button control stations, 1 button control stations, radio controls, pull cords, loop detectors, photoelectric controls, key switches, etc. See ENTRAPMENT PROTECTION section.
7. Interlock switches are required under certain conditions for doors with pass doors, door lock and dock levelers.
8. Accessory equipment. Examples include reversing edges and/or photocells, which are required for doors set to operate as momentary contact, auxiliary control relays, warning lights, etc. See ENTRAPMENT PROTECTION section.

CAUTION
Check working condition of door before installing the operator. Door must be free from sticking and binding. If equipped, deactivate any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST be made by a trained service representative using proper tools and instructions.
WARNING
DO NOT apply line voltage until instructed to do so.
SAFETY INFORMATION AND INSTRUCTIONS
WARNING
Commercial Doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injury, your safety and the safety of others depend on you reading the information in this manual. If you have any questions or do not understand the information presented, call your nearest service representative. For the number of your local Genie Dealer at 1-800-OK- GENIE
In this manual the words Danger, Warning, and Caution are used to stress important safety information. The word:
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates potentially hazardous situation which, if not avoided, may result in injury or property damage.
The word NOTE, is used to indicate important steps to be followed or important considerations.

Could result in Serious
Injury of Death| Do Not operate unless the doorway is in sight and free of obstructions.
Keep people clear of opening while door is moving.
Do Not allow children to play with the door operator.
Do Not change operator control to momentary contact unless and external monitored reversing means is installed.
Do Not operate a door that jambs or one that has a broken spring.
ELECTRICAL SHOCK| WARNING
Could cause Serious
Injury or Death| Turn off electrical power before removing operator cover.
When replacing the cover, make sure wires are not pinched or near moving parts.
Operator must be electrically grounded.
HIGH SPRING TENSION| WARNING
Could cause Serious
Injury or Death| Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as wood block, steel bracket, cable or any other structure or like item.
Repairs and adjustments must be made by trained service representative using proper tools and instructions.

IMPORTANT
READ PRIOR TO ANY DOOR OPERATION

1. Read manual and warnings carefully.
2. Keep the door in good working condition. Periodically lubricate all moving parts of door.
3. If door has a sensing edge, check operations monthly. Make any necessary repairs to keep it functional.
4. AT LEAST twice a year, manually operate the door by disconnecting it from the operator. The Door should open and close freely. If it does not, the door must be taken out of service and a trained service representative must correct the condition causing the malfunction.
5. The Operator Motor is protected against overheating by an internal thermal protector. If the motor protector is tripped, a trained service technical may be needed to correct the condition which caused the overheating. When the motor has  cooled, thermal protector will automatically reset and normal operation can be resumed.
6. In case of power failure, the door can be operated manually by pulling the release cable to disconnect the operator drive system.
7. Keep instructions in a prominent location near the pushbutton.

CRITICAL INSTALLATION INFORMATION
IMPORTANT INSTALLATION INSTRUCTIONS
WARNING
To reduce the risk of severe injury or death:

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Install only on a properly operating and balanced door. A door that is operating improperly could cause severe injury. Have qualified service personnel make repairs to cables, spring assemblies and other hardware before installing the operator.
3. Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically and/or electronically interlocked to the operator) that are connected to the door before installing the operator.
4. Install the door operator at least 8ft. (2.44m) or more above the floor, if operator has exposed moving parts. If the operator must be installed less than 8ft. (2.44m) above the floor, then exposed moving parts must be protected by covers or guarding.
5. Do not connect the door operator to the power source until instructed to do so.
6. Locate the control station: (a) within sight of the door, (b) a minimum of 5 feet above the floor so that small children cannot reach it, and (c) away from all moving parts of the door.
7. Install the Entrapment Warning Placard next to the control station and in a prominent location.
8. For products having a manual release, instruct the end user on the operation of the manual release.

CRITICAL INSTALLATION INFORMATION
IMPORTANT INSTALLATION INFORMATION
ENTRAPMENT PROTECTION:
The installation of a monitored fail safe external reversing device is required on all momentary contact electronically operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for close operation.
Reversing devices currently UL Approved are:
Standard Commercial Photocells with Extendable Brackets
38176R.S………… KIT,PHOTOCELLS,COMMERCIAL (STANDARD EQUP.)
Protected Commercial Photocells with Extendable Brackets
OPAKPE2.S………………………… KIT,PHOTOCELLS W/COMM BRKT
NEMA 4X Photocells
OPAKPEN4GX.S…………………………. KIT,PHOTOCELLS,NEMA-4,50 FT
Retro Reflective N4X Photocells
OPGAKRPEN4X.S………………………….. KIT,PHOTOCELLS,REFLECTIVE,GENIE
Monitored Light Curtains (Powered with Transformer 36238A)
OPAKMLC3.S………………….. KIT,LIGHT CURTAIN,3FT
OPAKMLC6.S…………… KIT,LIGHT CURTAIN,6FT
DC/T3 Monitored Edge Interface Adapter
OPAKMEIGX.S…………… KIT,MONITORED EDGE X-SERIES Genie
Wireless Edge Kit (Powered with Transformer (36238A)
OPAKGMMWE2.S…………… KIT,SAFE EDGE,MON,WIRELESS,GENIE

PRE-INSTALLATION CONSIDERATIONS

Compatibility Considerations:
The light-duty jackshaft operator is intended for use on:

• Standard lift up to 14 feet tall, using industry standard APCO 400.8 , 400.12 and 5250.18 drums or equivalent.
• Hi-lift sectional doors up to 14 feet tall and 84 inches maximum of high lift using industry standard APCO 400.54 , 5250.54 and 500.84 drums or equivalent.
• Vertical lift doors up to 14’ tall, using industry standard APCO 850.11 and 1100.18 drums or equivalent.
• Doors up to 18’ wide not to exceed 180 square feet and 850 lbs. balance weight.
• Only doors that use torsion springs with a torsion bar diameter of 1” solid or hollow 14 or 16 ga. tubular steel.
• Not compatible with low headroom outside hook-up, i.e. reverse wound drums.

WARNING

• Garage door hardware (springs, cables, brackets, pulleys, etc.) are under extreme pressure and tension.
• DO NOT attempt to repair or adjust door springs or any hardware, and DO NOT OPERATE garage door automatically or manually if door is improperly balanced or springs are broken.
• CONTACT A TRAINED DOOR SYSTEM TECHNICIAN.

Door Inspection:
If the intended door meets the above requirements, inspect the door for proper balance and general condition.

• Raise and lower the door manually. Door should move freely and smoothly.
• Raise door manually about 3’ to 4’ from floor and let go. Door should remain stationary or slowly drift closed. Fig.A.
• If door opens or closes rapidly, CONTACT A TRAINED DOOR SYSTEM TECHNICIAN to have your door springs serviced.
• Disable or remove ropes attached to the door and any locks which will not be interlocked with the operator.
• Monitor the end of the torsion bar while the door is raised and lowered. It is important that there is no noticeable movement up and down or side to side, if there is, CONTACT A TRAINED DOOR SYSTEM TECHNICIAN, otherwise operator reliability will be significantly reduced.

Critical Measurements:
This operator can be installed left or right-handed. Critical measurements must be taken to ensure this operator will fit the intended door.

• This operator will directly couple onto torsion shafts, solid or tubular, of 1” in diameter with or without a keyway. (X)
• Measure the distance between the torsion bar centerline to the wall. This dimension must be between 2-1/2” and 6”. (A)
• The torsion bar shaft must protrude no less than 2-1/4” from bearing plate. (B)
• A standard 115 VAC grounded electrical outlet will be required within 5’ of the bottom of the operator.
• Torsion bar centerline to the ceiling must be at least 2-1/4” for clearance. (C) Note: Headroom required is less than smallest standard drum (400.8).
• End of torsion shaft to side wall clearance must be at least 7” for clearance (D)

NOTE: An alternate mounting kit is available for applications requiring indirect chain couple. P/N 40803R

Input Power Options:
A. 115 VAC plug Provided with Operator

1. A 115 VAC power outlet must be available within 5’ from bottom of the operator when mounted to door.

2. Continue installation starting on page 8.
   B. Power Extension Kit P/N: 41194R.S
   The power extension kit includes a 115 VAC plug, transformer box, 30’ of low voltage cable, and a circuit board that replaces the transformer in the operator. This kit may be installed by a garage door technician in jurisdictions which do not require a licensed electrician to install low voltage circuits.

3. Follow installation instructions included with the power extension kit.

4.  Continue installation starting on page 8.

C. Permanent wiring should be completed by a trained electrician only:

1. Remove two screws from bottom of cover and remove main operator cover/circuit board assembly.

2. Unplug wire harnesses from main board.

3. Unplug input power cable connector from transformer input.

4. Remove transformer from chassis.

5. Remove strain relief and pull power cable from operator.

6. Install operator per instructions on pages 8 through 11.

7. Cut power cable wires and strip insulation from power cable input harness connector end.
   • All wire connections must be made INSIDE CHASSIS and there must be at least 3” of new power supply line wire inside chassis.
   • Check local code for the use of conduit or other protective material.
   • Conduit, fittings/strain relief, and wire nuts are not provided.

8. Install 1/2” NPT or other suitable connector into chassis. (Adhere to local electrical code(s) and regulations)

9. Connect permanent power input cable to harness wires using approved connectors or wire nuts (Adhere to local electrical code(s) and regulations)

10. Install ground connector to permanent power cable ground wire.

11. Install ground screw and power cable ground onto chassis.

12. Plug power input harness into transformer harness.

13. Install transformer.

14. Ensure input power cable and connections do not interfere with internal moving components.

15. Plug all harnesses into main control board and install cover assembly.

16. DO NOT APPLY POWER AT THIS TIME.

17. Continue installation starting on page 8.

INSTALLING CABLE KEEPERS

WARNING

• Operating a door with frayed or broken counterbalance lift cables can result in severe or fatal injury.
• Contact a qualified door service company to replace frayed or broken cables before installing cable keepers.

WARNING

• Do not attempt to loosen or remove bottom corner brackets. They are under extreme spring tension and can cause severe or fatal injury.

1. Carefully inspect the counterbalance lift cables on the door. If they are worn, frayed or broken, contact a qualified door service company to replace the counterbalance lift cables before installing the cable keepers.

2. Push spacer onto the shaft between the short stem track roller and the bottom corner bracket. Use an additional spacer if needed to achieve a minimum of 1/2” clearance.

3. If there is less than 1/2” clearance, loosen the lag screws attaching the track to the wall and adjust the track for the 1/2” clearance. Re-tighten the lag screws.

4. Position the right-hand (black) cable keeper assembly directly above the garage door bottom corner bracket.

5. The cable keeper assembly must extend 1/8” past the end of the door section. Ensure there is no more than 4-1/2” from the bottom edge of the door to bottom of cable keeper.
   IMPORTANT: RIGHT AND LEFT-HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT.

6. Fasten the cable keeper assembly with (2) 1/4” – 20 x 11/16” self-drilling screws (wood doors will use (2) 1/4” x 1” lag screws).

7. Once the cable keeper assembly is secured to the bottom section, place the plastic sleeve over the counterbalance lift cable and then rotate the cable keeper arm upward and attach it to the plastic sleeve.

8. Repeat the same process for the left-hand (Red) cable keeper assembly.
   NOTE: It is recommended that wood doors be pre-drilled with 1/8” pilot holes prior to fastening.

IMPORTANT NOTE : Operate door manually, full open to full close, and monitor keeper to ensure that it does not contact door track.
Adjust as necessary. PREPARE OPERATOR FOR INSTALLATION

1. Close door.

2. Remove bolt and lock washer (A) from powerhead chassis and loosely install mounting bracket from kit bag on desired side of powerhead. (right hand mount shown).
   NOTE: Bracket can be mounted to operator on either side depending on mounting requirements.

3. Install Coupler
   • Tighten or loosen all 6 bolts until they are flush with the couplers internal bore or top of keyway if using on solid shaft with a keyway. (See DETAIL A).
   • Add 1 full turn to operator output shaft bolts.
   • Add 1 full turn to tubular door shaft bolts or 1/2 turn to solid door shaft bolts.
   NOTE: Coupler bolts include thread locking compound.
   NOTE: Coupler bolts use 1/2” wrench or socket.
   NOTE: The coupler must be installed onto the operator output shaft until the coupler seats completely to the recess inside coupler.
   NOTE: Operator MUST be mounted to garage framing material. DO NOT install to particle board or drywall.
   NOTE: Alternate installation method: If dimension D (page 6) is less than 8”, install coupler onto door shaft first. INSTALLING THE OPERATOR
   

4. Mount operator to door shaft.
   • If the door shaft is NOT keyed, slide operator assembly onto door shaft and tighten setscrews finger tight.
   • If the door shaft IS keyed, insert provided key into either keyway. Pull emergency release cable at the bottom of the operator to allow free rotation of the output shaft to “clock” the keyways together.

5. Tighten set screws onto door shaft finger tight.
   NOTE: The mounting of this operator to the door shaft is designed so the door shaft will slide through the coupler and enter the hollow output shaft of the operator up to 3 -3/8” (there is a stop pin located in the center of the operator output shaft).

6. Level and square operator.

7. Mark mounting bracket hole position, pre-drill a 3/16” pilot hole and install lag screw and fully tighten.

8. Leave at least a 1/4” gap between coupler and door shaft bearing.

9. Add 1 full turn on each coupler set screw.

10. Tighten mounting bracket bolt to operator.

11. Pull emergency release cable and manually operate door to inspect for binding.

12. Tie red emergency release cord to cable loop and tie release handle to cord approximately 5’ from floor.

NOTE: Ensure all coupler bolts are secured prior to tightening mounting bracket bolt.
NOTE: Operator MUST be mounted to garage framing material. DO NOT install to particle board or drywall.
The instructions above are provided using standard wood framing and bracing. Additional bracing may be required for this installation.
Hardware for masonry or steel construction is not provided.

WIRE THE OPERATOR

ALL Optional MONITORED SAFETY DEVICES LISTED ON PAGE 5 WIRE TO THE STB TERMINALS ON OPERATOR POWERHEAD. REFER TO INSTALLATION INSTRUCTIONS INCLUDED WITH DEVICE. ONLY ONE MONITORED SAFETY DEVICE CAN BE INSTALLED TO THIS OPERATOR.
Install and Wire Safe-T-Beams® (STB) – (Standard Equipment)

1. Position Safe-T-Beam® (STB) transmitter and receiver on each side of garage door 5″- 6″ above floor. Face the lenses towards each other.

2. Mark bracket mounting holes; drill 3/32″ pilot holes and secure with 1/4″ x 1-1/4″ lag screws (provided) into wood. If mounting into concrete or block, other fasteners are required and are not provided.

3. Route 2 lengths of supplied wire from powerhead, down to one sensor and along the header and down the side of the door to the other sensor. Secure the wire to the walls using the insulated staples.

4. On the powerhead: Remove 1/4″ insulation from both sets of white and striped wire. Twist two white wires together. Using a small flat head screwdriver, press in the orange tab at one STB terminal and insert the wires. Twist the two striped wires together and insert into the other STB terminal.
   NOTE: STB wires are not polarity sensitive.

5. At each sensor, remove 1/4″ insulation from the white and striped wires and secure in each screw terminal.
   

Install and Wire Safe-T-Beams® (STB) – W/COMM BRACKET – (Optional)

1. Position heavy duty bracket and photocells per instructions provided with kit.
2. Attach both wires to operators STB terminals. Not polarity sensitive.

Install and Wire Photocell, Reflective – (Optional)

1. Position reflective bracket and photocells per instructions provided with kit.
2. Attach both wires to operators STB terminals. Not polarity sensitive.

Wire & Install NEMA 4X Photocells – (Optional)

1. Fully close door.

2. Determine photocell location under the following considerations:
   • As near shutter opening as possible.
   • With an unobstructed path between photocells.
   • Extended from the wall so that door hardware will not obstruct beam.
   • Photocell must sit 5” to 6” above the floor.

3. Measure and mark hole locations for mounting brackets. Fig. 1

4. Drill 3/32” holes for mounting screws.

5. Mount brackets with provided screws. Fig. 1

6. Plug sensors into back of fixtures. Fig. 2.
   • They are labeled and must be put in their matching fixtures. Fig. 3
   • Once a sensor is inside a fixture they cannot be removed.

7. Press wire into channel cut into back of fixture. Fig. 2

8. Slide fixture onto mounting bracket and insert carriage bolt, washer, and wing nut loosely. Fig. 2

9. Adjust fixture on bracket as needed to align both sensors and tighten carriage bolt wing nuts.
   NOTE: Each photocell includes 50’ of wire. If additional wire is required, attach to operator and connect to included wire with wire nuts.

10. Route wire from each photocell to operator. (Secure wire with staples or in conduit as required).

11. Install weather proof connector into enclosure.

12. Split wires and install one from each side into each of the STB inputs on operator (not polarity sensitive).

WIRE THE OPERATOR
Monitored Light Curtain, Hardwired – (Optional)
WARNING
Actuating the operator by using constant contact on the CLOSE button will override non-functioning external reversing devices, including sensing edges.

1. Mount light curtain per instructions provided with kit.
2. Install white & green wires to STB terminals in operator.
3. Install red & black wires to transformer P/N 36328A.S

WIRE THE OPERATOR
Monitored Edges, Hardwired – (Optional)
WARNING
Actuating the operator by using constant contact on the CLOSE button will override non-functioning external reversing devices, including sensing edges.
MillerEdge® “DC” Series & ASO Monitored Sensing Edge
Installation with Interface Module
Right-hand installation shown, left-hand installation mirrored

1. Mount junction box to wall one half the door height plus 12” from floor.
2. Install hard-wiring from operator and coil cord to junction box and secure with conduit clamps.
3. Connect hard-wiring from operator to coil cord with wire nuts and install junction box cover plate. These are not polarity sensitive.
4. Install wires to STB terminals in operator.
5. Attach coil cord to monitored edge interface module in junction box as shown and secure with conduit clamps.
6. Install wires from monitored edge to interface module as shown below.
7. Install cover plate.
8. Install wires to STB terminals in operator.

NOTE: DO NOT use take up reels with monitored edge systemsMonitored Edges, Wireless – (Optional)
WARNING
Actuating the operator by using constant contact on the CLOSE button will override non-functioning external reversing devices, including sensing edges.
MillerEdge® Wireless Monitored Sensing Edge Installation
Right-hand installation shown, left-hand installation mirrored

1. Mount Wireless Edge Receiver adjacent to operator.
2. Route MEL wireless receiver wires into operator electric box using suitable conduit and clamp systems.
3. Attach MEL wireless receiver power wires (blue/yellow) to external transformer as shown below.
4. Attach MEL wireless receiver trip wires (white/white) to STB terminals on control wire terminal strip.
5. Mount MEL wireless transmitter to bottom edge of door per MEL instructions.
6. Install wires to STB terminals in operator.

Wiring Control Stations

1. For a single open/close/stop installation, make connections as shown in Fig. 1.
2. For single button accessory controls, make connections as shown in Fig. 2.
3. For a multiple open/close/stop installations, make connections as shown in Fig. 3.
4. Install WARNING placard next to control station. Fig. 4
   NOTE: Do not remove jumper between STOP and GND terminals unless using an OPEN/CLOSE/STOP pushbutton.

NOTE: Jumper between STOP and GND terminals must be removed

Light Fixture Control & Stop Button Functionality:

• Pressing stop during operation will halt the door immediately.
• Pressing stop while the door is at the up limit or midstop with time-to-close (TTC) turned on disables TTC until the door reaches either of these limits again.
• If an optional light fixture is paired, pressing stop with the door idle allows for the light to be toggled on and off.
• Pressing stop to toggle the light overrides the default 4 minute auto-shutoff light timer, allowing for the light to remain on indefinitely or until the next door movement.

Momentary Contact Switches
NOTE: Jumper between STOP and GND terminals must NOT be removed unless STOP button is installed NOTE: Jumper between STOP and GND terminals must be removed Install Door Lock – (Optional)
Door lock prevents manual door operation and is important for garage security.
NOTE: Door lock should be installed no more than 10’ away on the operator side of the door if possible.

1. Mount door lock onto door track above a roller on the second or third door panel from the floor.
   If mounting position does not line up with pre-punched door lock bar cutouts as shown below:
   • Remove template from the back page of the owners manual.
   • Apply door lock drilling template to the door track where the center 7/16” hole is approximately 3 inches above the door roller on the 2nd or 3rd door panel.
   • Drill two 9/32” holes for mounting and one 7/16” hole if using template. De- burr holes if required.

2. Position door lock and install two 1/4” X 9/16” track bolts and nuts. Install track bolt on inside of door track facing outward.

Wire Door Lock – (Optional)

1. Plug door lock harness into the LOCK plug on bottom of operator. Insert plug in correct direction (see inset)

2.  Run wire down the wall to the door lock and secure with supplied wire staples.
   NOTE: Door lock wires are polarity sensitive.

3. Cut off excess wire, strip 1/4” of insulation and attach to bottom connectors on door lock.

4. Install WHITE wire to W terminal and STRIPED wire to B/W terminal.

FINISHING THE INSTALLATION

Install Bluetooth® Light Fixture – (Optional)

1. Determine mounting location within 30’ of operator.
2. Pre-drill two 3/32” holes for mounting screws, or two 3/16” if using drywall anchors (supplied) if needed. 7-1/2” apart.
3. Install supplied screws leaving an 1/8” gap for mounting.
4. Route power cord through cutouts in flange and plug light into a standard 115 VAC outlet. Secure excess wire under light housing.
5. Align light fixture mounting holes with screws and turn light assembly to lock into place.

Light will automatically pair when operator and light fixture are powered up.

1. Light fixture will short flash and beep when powered up.
2. Light fixture will long flash when it pairs with operator.
3. Light fixture is now paired to operator and will operate as normal.

Install Wireless Wall Console – (Optional)

1. Determine mounting location for wireless wall console.
2. Mount console no less than 5’ above floor to prevent small children from activating operator.
3. Pre-drill 3/32” holes for mounting screws, or 3/16” if using drywall anchors (supplied) if needed.
4. Install bottom screw leaving a 1/8” gap.
5. Slide console onto screw and down slightly to lock in place.
6. Remove upper battery door and remove protective tab and batteries.
7. Install top screw to secure console to the wall.
8. Install batteries and battery door.
9. Install warning decal in the same area as wireless wall console.

Program Wireless Wall Console

1. Remove the battery’s protective film from the remote by pulling straight down.

2. Press and hold the SET/PRGM button on the operator for 2-5 seconds.
   • The round LED will turn blue. Release button.
   • The long LED will then flash purple.

3. Stand at least 5 feet away from operator and slowly press and release the DOOR button on the console two times.

4. Both operator LEDs will flash and turn off indicating the console has been programmed.

5. Press the console DOOR button again.

6. The operator should run.

Wall Console Operation

1. DOOR Button – Runs garage door operator.
2. DELAY Button – Adds a 10+ second delay for door operation. Press the delay button and door will automatically operate after set delay. Can be activated up to 3 times for a 10, 20 or 30 second delay.
3. LIGHT Button – Overrides the automatic timed light function of the garage door operator.

FINISHING THE INSTALLATION
Install and Wire Basic Wall Console (Hardwired) – (Optional)

1. Route supplied wire from powerhead to the desired location for the hardwired wall control. Secure wire with insulated staples.
2. On the powerhead: Remove 1/4″ insulation from white and striped wire. Using a small flat head screwdriver, press in the orange tab and insert the white wire into BWC WHITE terminal and the striped wire into BWC BLACK terminal.
3. At the wall console end of the wire, remove 1/4″ insulation from the white and striped wires and secure the white wire to the “W” terminal and the striped wire to the “B/W” terminal as shown.
4. Mark the wall console mounting holes, drill 3/32″ pilot holes and mount with #6 x 1-1/4″ screws. If mounting to drywall, anchors will be required (not provided).
5. Insert jumper between STOP and GND terminals unless an OPEN/CLOSE/STOP pushbutton is also used.

Install and Wire N/C Interlock – (Optional)

1. Do not remove factory installed interlock jumper wire unless installing an interlock. This jumper is required for proper operation.
2. Use of any commercially available normally closed (N/C) dry contact interlocks can be used with this operator. Using a small flat head screwdriver, press in the orange tabs at INTER-LOCK terminals and remove factory installed jumper wire and insert the interlock wires.

Install Bottom Cover Onto Operator
(Omit this step if installing battery backup)

1. Remove two screws on the bottom of operator.
2. Route wires to the rear of operator to align with slot in rear of cover.
3. Install cover with screws removed in step 1.

Install Battery Backup (BBU) – (Optional)

1. Unplug power from operator.
2. Remove two screws securing bottom cover to operator head and remove cover.
3. Hold battery backup assembly at a 45 deg. angle near operator and route wires to back of operator between battery mounting tabs.
4. Insert rear tabs into slots on bottom of operator.
5. Plug connector of battery backup into the BBU connection on bottom of operator. Ensure connector is inserted in correct direction (SEE INSET).
6. Align battery backup to bottom of operator and secure with two screws removed in step 2.

Testing the Battery Backup
NOTE: It is recommended that the battery backup be allowed to charge for 24 to 48 hours prior to testing. Initially, the operator may not operate from the battery backup mode if battery is not fully charged.

1. Run the operator using the wall control or remote to ensure it is working properly.

2. Turn off power to operator by unplugging from outlet or turning off breaker.

3. Press wall control or remote control. Operator will run at a slower speed than normal.
   NOTE: See troubleshooting guide in this manual if any of the steps above fail.

4. After successful test, reconnect powerhead to power source.

Apply power to operator
CAUTION
DO NOT run operator until travel limits have been set to avoid damage to unit.
WARNING
Operator is equipped with grounded electrical plug for your protection, and only fits grounded electrical outlets. DO NOT alter plug in any way! If you have no grounded outlets, have one installed by a licensed electrician. Operator must be properly grounded to prevent personal injury and equipment damage. NEVER USE AN EXTENSION CORD! Check local building codes for any requirement that you must have a permanent hard-wired connection.
FOR GROUNDED OUTLET CONNECTION:
Plug in the power cord to standard 115 VAC grounded outlet. Coil excess cord and tape or twist tie it to top of powerhead.
DO NOT USE EXTENSION CORDS TO POWER THIS OPERATOR. Extended power input kits are available if a grounded outlet is not available within 5’ of operator..

PROGRAMMING OPERATOR & ACCESSORIES

NOTE: Before programming the operator, check to make sure there are no objects in the garage door opening. DO NOT allow persons to enter the area of the door while programming and operating.
The following steps list the order of programming the operator’s functional settings as well as installation of any accessories that were included with the operator or purchased separately. These steps should be performed in order.

1. Adjust operator speed for drum sizes
2. Down travel limit
3. Up travel limit
4. Force control
5. Contact reverse test and adjustment
6. Remote control programming
7. Light fixture programming (if applicable)
8. Wireless wall console programming (if applicable)
9. Program wireless keypad (if applicable)
10. Program built in vehicle remote (if applicable)
11. Program the integrated Wi-Fi Genie Aladdin Connect® (if applicable)

NOTE: When operator is activated to close, operator will start and stop slowly in small increments making a pulsing sound to detect cable tension then run at normal speed to close. This is normal operation and is called Safe-T-Pulse™.
Programming Button Layout NOTE: Each programming step has a 30 second time limit for completion after the function is initiated. After 30 seconds, both LEDs will illuminate BLUE indicating time has expired and the step must be restarted. Restart the step as many times as necessary to complete the programming.
Remote controls, wireless keypads, wireless wall controls and bluetooth control programming will reset after 60 seconds.
ADJUSTING FOR DRUM SELECTION

WARNING
Operator drum selection settings must be adjusted for use on Standard or High Lift residential doors with drum diameters  greater than 4” Drum selection settings must also be adjusted for use on residential Vertical Lift doors.
Drum Selection Settings:
Drum selection settings are pre-programmed at the factory for 4” standard lift type drums. Drum selection must be made on doors with standard or high lift drums with a diameter greater than 4”, and also on vertical lift doors. There are two drum settings available for sectional doors. Please note that door speed may be affected by door weight, drum type, and balance, along with condition of door components and tracks. Proper selection of the drum type is important for proper operation of the operator.
To Change Operator Drum Selection:

1. Press and hold the SET/PRGM button on the operator until both LEDs turn blue then release.
2. Press the UP button twice.
3. Press PRGM button once.
4. The current setting will now be displayed. (see chart).
5. Press either UP or DOWN buttons to adjust setting (see chart)
6. Press PGRM button once to lock in the selection. LEDs turn blue then off.
7. Operator is now ready to set limits.

IMPORTANT NOTICE
IF DRUM SELECTION SETTING IS ALTERED, ALL STEPS ON PAGE 28 MUST BE PERFORMED TO SET THE FORCE PROFILE FOR PROPER DOOR OPERATION.
DRUM SELECTION CHART

PURPLE

PROGRAMMING THE DOWN LIMIT

WARNING

• Make sure doorway is in full view and clear of obstacles and people to avoid injury or property damage.
• DO NOT operate this unit from the wall control before LIMITS are set. Severe damage to the operator could occur.
• DO NOT set limits with Battery Backup attached. AC power MUST be connected to the operator while setting limits for proper operation.

NOTE: Door MUST be engaged to the operator prior to programming. Door should rest somewhere between full open and closed. DO NOT START WITH DOOR FULLY OPEN OR CLOSED. Programming DOWN Limit:

1. Press and hold the DOWN arrow button on the operator for 2-5 seconds.
   • The long LED will turn blue. Release button.
   • The long LED will then flash blue.

2. Press and hold the DOWN arrow button until door is fully closed.
   NOTE: Door should rest on the floor until the weather strip is compressed enough to seal along the width of the door. Damaged doors or uneven floors may not seal properly. Repair these conditions to achieve a proper seal. DO NOT compress seal so much that the door will bend or buckle.

3. Use both UP and DOWN buttons to adjust close travel as necessary until door is at the desired down limit position.

4. Press and release the SET/PRGM button

5. Both LEDs will flash blue then go out.

6. The down limit is now programmed.

1-2. Enter Programming Mode 3. Adjust Door Position IMPORTANT NOTICE
IF LIMIT SETTING IS ALTERED, ALL STEPS ON PAGE 28 MUST BE PERFORMED TO SET THE FORCE PROFILE FOR PROPER DOOR OPERATION.

Programming UP Limit:

1. Press and hold the UP arrow button on the operator for 2-5 seconds.
   • The long LED will turn blue. Release button.
   • The round LED will then flash blue.

2. Press and hold the UP arrow button until door is fully open.

3. Use both UP and DOWN buttons to adjust open travel as necessary until the door is at the desired up limit position.

4. Press and release the SET/PRGM button

5. Both LEDs will flash blue then go out.

6. The up limit is now programmed.

SECTIONAL DOOR UP LIMIT:
Door should fully open so that door seal is about even with door header. Do not adjust so much that the door will bend, buckle or stretch door spring cables backward.
1-2. Enter Programming Mode 3. Adjust Door Position 4. Lock Programming IMPORTANT NOTICE
IF LIMIT SETTING IS ALTERED, ALL STEPS ON PAGE 28 MUST BE PERFORMED TO SET THE FORCE PROFILE FOR PROPER DOOR OPERATION.

PROGRAMMING FORCE PROFILE & CONTACT REVERSE

IMPORTANT NOTICE
THIS STEP MUST BE PERFORMED FOR PROPER OPERATION!

• Operate operator 2 full cycles up and down to set new operator profile.

WARNING

• TO AVOID INJURY OR DAMAGE
• NEVER adjust the force settings to adjust for damage, including an unbalanced door, binding door track or broken spring.
• Perform a CONTACT REVERSE TEST monthly.

SETTING FORCE PROFILE

1. Press and release the wall control button and allow the garage door to travel and stop at the DOWN limit.
2. Press and release the wall control button and allow the garage door to travel and stop at the UP limit.
3. Repeat steps 1 and 2 to complete this setting.

Force Control Adjustments
Force settings are programmed from the factory to remain within safe parameters. These should not require adjustments. However, certain circumstances may require adjustment.
Refer to page 32 to adjust the force settings.

Contact Reverse Test
NOTE: The limit and force settings MUST BE COMPLETED before performing the Contact Reverse Test.

1. With the garage door open, lay a 2” X 4” board flat on the floor at the center of the door opening.
2. Close the garage door using the wall control.

• When the door contacts the board, it should stop and reverse direction within 2 seconds to the full open position.
• The long LED light on the powerhead will begin to flash red with the reversal of the door.
• Remove the 2” x 4” board and operate the operator with the wall control again. This cycle will clear the flashing red LEDs.

Contact Reverse Adjustment
If the door stops before contacting the board or if it does not reverse direction to fully open after contact with the board, it may be due to an improperly set DOWN limit. Verify settings by:

1. Repeat “Programming the Down Limit” section to make certain the door is closing tight against the floor.
2. Repeat the “Force Control” section on the left to set force limits.
3. Repeat the “Contact Reverse Test” above.
4. Repeat this process as needed until the door passes the contact reverse test.

Refer to page 32 to adjust the force settings.
PROGRAMMING REMOTE CONTROLS

NOTE: The following instructions are for remote control transmitters purchased separately or if remote(s) require re-programming.
NOTE: Each programming step has a 60 second time limit for completion after the function is initiated. After 60 seconds, two LEDs will illuminate blue indicating time has expired and the step must be re-started. Restart the step as many times as necessary to complete the programming.

1. Remove the battery’s protective film from the remote by pulling straight out if tab is present.

2. Press and hold the SET/PRGM button on the operator for 2-5 seconds.
   • The round LED will turn blue. Release button.
   • The long LED will then flash purple.

3. Stand at least 5 feet away from operator and slowly press and release the desired button on the remote two times.

4. Both operator LEDs will flash and turn off indicating the remote has been programmed.

5. Press the desired remote button again.

6. The operator should run.

To program the same remote for other garage door operators, repeat the steps above using one of the other remaining remote buttons.
REPEAT STEPS 1 TO 4 FOR EACH OPERATOR AND REMOTE
NOTE: It is possible to press the remote button too quickly or lightly. If the LEDs do not go off, press the remote button several more times to achieve confirmation.
BASIC PROGRAMMING IS COMPLETE AND YOUR GARAGE DOOR OPERATOR IS READY TO USE.
See page 33 of this manual to erase remote devices from memory.

1. Enter Programming Mode
2. Press Remote Button Twice
1-2-3 or 4 Button Transmitters* Pressing any button on the O/C/S transmitter will program operator for Open/Close/Stop Operation
3. Test Remote
PROGRAMMING MID-STOP (Optional)
NOTE: The mid-stop can be set to allow the door to come to a stop somewhere between the open and close limits. This must be set after the open and close limits have been set and a force profile has been generated.

1. Starting from either limit, press and hold the UP arrow button until the long LED and round LED start to alternate flashing blue,  then release. The operator will display a flashing blue round LED.
2. Using the UP and/or DOWN arrow buttons, move the door to a position that is at least 2 full turns of the output shaft below the open limit and 1/2 turn of the output shaft above the close limit.
3. Once the door is in the preferred mid-stop location, press the SET/PGRM button. The operator will flash blue on both LEDs three times, saving the mid-stop location. If the LED does not flash blue three times, the mid-stop was not properly set and saved. The mid-stop will need to be reprogrammed.

NOTE: The mid-stop will now be the first position the door will stop when trying to open the door. If the door needs to be raised to the open limit, press OPEN on any open/close/stop control station or remote to move the door to the open limit. (It is not possible to reach the open limit with a mid-stop and a 1-button control.) PROGRAMMING LIMIT OVERRUN (Optional)
When using a monitored safety edge, enabling the limit overrun feature may reduce service calls caused by small objects like rocks from reversing the door when it reached the down limit. This feature should not be enabled when using monitored photocells or
light curtains. The default limit overrun setting is DISABLED.
NOTE:

• In the 4” drum mode: The STB will be ignored approx. 2” above the close limit.

• In the >4” drum mode: The STB will be ignored approx. 2” above the close limit for a 5.25” drum.

• In the >4” drum mode: The STB will be ignored approx. 4” above the close limit for an 11” drum.
  1. Press and hold the DOWN arrow button on the operator for 7 sec.

• While waiting the 7 sec., the long LED will turn blue. Continue to hold until 7 sec has lapsed.

• The long & round LEDs will alternate flash green.
  2. Release the DOWN arrow button. The status of the limit overrun will be displayed.

• The long red LED indicates that the limit overrun is disabled (off).

• The long green LED indicates that the limit overrun is enabled (on).
  3. Press the DOWN arrow button on the operator to disable limit overrun (off ).

• The long LED will turn red.
  4. Press the UP arrow button on the operator to enable limit overrun (on).

• The long LED will turn green.
  5. Press and release the SET/PRGM button.

• Both LEDs will flash blue then go out.

PROGRAMMING TIME-TO-CLOSE (Optional)

NOTE: Time-to-close (TTC) is used to close the door after it has been raised to either the mid-stop or the open limit after a specific amount of time.
NOTE: A monitored safety device must be connected to the operator STB input and functioning for the time-to-close feature to activate door closure.

1. Press and hold both UP and DOWN arrow buttons until the round LED is yellow then release.
2. Using the UP and DOWN arrow buttons and the chart below, select the corresponding LED pattern for the preferred TTC length. (see chart below).
3. Press and release the SET/PGRM button to confirm the TTC setting. The operator will briefly flash both LEDs as blue to show the TTC has been set before returning to normal operation.

NOTE: TTC will not work if the door operation was halted or reversed due to a door obstruction detection, force detection, or use of a stop button.

Time- To-Close Table

SPECIAL INSTALLATION INFORMATION

CHANGING FORCE SETTINGS

WARNING
TO AVOID INJURY OR DAMAGE

• NEVER adjust the force settings to adjust for damage, including an unbalanced door, binding door track or broken spring.
• Perform a CONTACT REVERSE TEST monthly.

CAUTION
DO NOT adjust force level above what is necessary to allow for normal door operation.
IMPORTANT NOTICE
IF FORCE SETTING IS ALTERED, ALL STEPS ON PAGE 28 MUST BE PERFORMED TO SET THE FORCE PROFILE FOR PROPER DOOR OPERATION.
Force Settings:
Force settings are pre-programmed at the factory to force level 6 (See Chart Below) and applied during the Open/Closed Limit settings steps. For normal use, these settings should not need adjustment.

Conditions possibly requiring adjustments are:

• Doors with very stiff weather seals.

• Doors that start down, stop, and reverse before closing.

• Doors that start up, but stop before they completely open.
  1. Press and hold both UP & DOWN arrow buttons until the round LED turns red. Release buttons.

• LEDs will show current force level (see chart).
  2. Press either the UP or DOWN arrow button until the desired up force setting is shown (see chart).
  3. Press & release the PRGM button to lock the desired up force setting.

• Both LEDs will turn blue then go out confirming that the up force setting has been changed and is locked.

• LEDs will now show the current down force setting (see chart).
  4. Press either the UP or DOWN arrow button until desired DOWN force setting is shown (see chart).
  5. Press & release the PRGM button to lock the desired down force setting.

• Both LEDs will turn blue then go out confirming that the down force setting has been changed and is locked.
  6. Perform all steps on page 28 to test operator.

FORCE SETTING CHART

Clearing Memory of Remote Controls
NOTE: Clearing memory of remotes from the powerhead will clear ALL programmed remotes, wireless keypads and vehicle transmitters. The operator will no longer recognize any signal from any remote device, including a missing remote device. This does not include the Aladdin Connect® or wireless wall console.
All remaining (or recovered) remotes, vehicles and wireless keypads MUST be reprogrammed.

1. Press and hold the SET/PRGM button on the operator for 2-5 seconds.
   • The round LED will turn blue. Release button.
   • The long LED will then flash purple.

2. Press and hold the UP & DOWN buttons 2-5 seconds until both LEDs turn blue then release.

3. Both LEDs will turn off indicating that all remotes have been erased.

4. Press any remote button.

5. The operator should NOT run.

1. Enter Programming Mode 2. Press and Hold UP & DOWN Buttons 2-5 seconds 3. Test Remote Clearing Memory of Wireless Wall Console

1. Press and hold the SET/PRGM button on the operator for 2-5 seconds.
   • The round LED will turn blue. Release button.
   • The long LED will then flash purple.

2. Press and hold the UP & DOWN buttons 10+ seconds until both LEDs turn green then release.

3. Both LEDs will turn off indicating that all wireless wall consoles have been erased.

4. Press wall console button.

5. The operator should NOT run.

1. Enter Programming Mode 2. Press and Hold UP & DOWN Buttons 10+ seconds 3. Test Wireless Wall Console Installing Safe-T-Beams® on multiple garage doors (Preventing “cross-talk”) Multiple Garage Doors

• NEVER position Safe-T-Beam® modules where signals will cross.
• Place the Transmitter (Red LED) Safe-T-Beams on adjacent doors facing in opposite directions.

NOTE: Direct sunlight creates interference with Safe-T-Beam® Receiver (Green LED). STB modules CAN be positioned further away from the door opening if necessary to avoid sunlight but no further off the wall to maintain alignment with the Transmitter (Red LED) module. Safe-T-Beam® Self-Diagnostic Troubleshooting Chart

Source (RED LED)| Sensor (GREEN LED)| Possible Problem| Solution
---|---|---|---
ON| ON| Normal Operation| None Required
OFF| OFF| Operator not powered Wiring from operator bad| Check breakers, fuses, plugs Check wiring for shorts
OFF| ON| Wiring to source missing or bad Power has been interrupted| Check wiring
Remove power and reapply
2 BLINKS| ON| Beam not aligned Beam obstructed Sensor defective| Check source, Sensor alignment Check for obstruction
Contact Customer Support
2 BLINKS| OFF| Wire to sensor missing or bad Sensor defective| Check wiring
Contact Customer Support
3 BLINKS| ON| Sensor receiving interference| Determine source of interference Contact Customer Support

SETTING UP ALADDIN CONNECT® (Optional Kit)
Perform these steps only after operator is fully installed, programmed and tested.
IMPORTANT SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS.

1. Never allow children to operate or play with door controls.
2. Install the entrapment WARNING placard next to the wall control in a prominent location.
3. NO PERSONS SHOULD CROSS THE PATH OF A MOVING DOOR.
4. NEVER GO UNDER A STOPPED/PARTIALLY OPEN DOOR.
5. The Aladdin Connect® operating system is designed for unattended operation. The door could move unexpectedly.

SAVE THESE INSTRUCTIONS

Genie® Aladdin Connect® Accessory
The Aladdin Connect® system is a convenient mobile device app to operate garage door operators/controllers from anywhere.
The Aladdin Connect® app has the following features:

• Customize access for different users.
• Customize notifications to receive alerts when the garage door is operated, by a specific user, at a specific time or day.
• Review history of operator usage showing dates and times when the operator was operated and by what user.
• Create custom rules to notify you or close the door at specific times or if you door is open for a specific duration.
• Connect your operator to operate with smart home platforms.

1 Check Wi-Fi Signal
Before beginning the set-up process please verify the ability to receive a strong Wi-Fi signal in the garage.
Connect smartphone to the home Wi-Fi and walk into the garage. Place phone where garage door operator will be mounted. The Wi-Fi signal strength at that location must be at least two bars.
If home Wi-Fi signal does not adequately cover the garage, try the following steps to help improve the signal strength.

• Make sure that the Wi-Fi router is out in the open, not behind a large electronics or in a cabinet.
• Moving the Wi-Fi router closer to the garage.
• Purchase a Wi-Fi extender, available at most electronics stores.

Device Wi-Fi Signal Strength Indicator![GENIE GCL-LJ Light Duty Operator

• fig 43](https://manuals.plus/wp-content/uploads/2023/09/GENIE-GCL-LJ-Light- Duty-Operator-fig-43.jpg) 2 Install optional kit into operator

  • Follow instructions provided with the kit to install Aladdin Connect® (iDCM) circuit board.
  • Attach decals provided with the kit to the front panel of operator and the front cover of this manual.

3 Download the Aladdin Connect® app (Unless using 3rd party app)

Scan for iOS apphttps://goo.gl/Nxbw8k
Apple and the Apple logo are trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a service mark of Apple Inc.
Scan for Android apphttp://goo.gl/hBbsmw

4 Follow the Aladdin Connect® app instructions
Follow steps per the app instructions.

• Create an account
• Add a device
• Set up Wi-Fi
• Add users and rules

For help at any time contact The Genie Company at 1-866-599-4995 or visit our website. www.geniecompany.com/aladdinconnect
5 Install WARNING Placard
Once the app configuration is complete, open the door with the wall control, wait 10 seconds, and then close the door and wait 10 seconds. Look at the door status (open or closed) in the app. If the door status is not correct repeat the opening, pausing 10 seconds, closing, and pausing 10 seconds a few times until the door status displays correctly in the app. Place included unintended operation warning placard next to garage door operators wall button.
NOTE: This placard should be used in lieu of the standard WARNING placard included with this operator.
NOTE: Use of this product, the software embedded within this product and the related application software is subject to the Terms and Conditions available at: www.geniecompany.com/aladdinconnect
INSTALL & PROGRAM KEYPAD (abbreviated)
QuickView Single Door Setup.
Please see complete instructions that accompany keypad Program keypad before mounting.
1 Programming a PIN Number (Single Door)
NOTE : The existing factory default Personal Identification Number (PIN) for this keypad is the number sequence: 3-5-7
Sync the operator and the keypad by performing the following:

1. Ensure the keypad back lighting is off.
2. Place garage door operator into remote control PROGRAMMING MODE (see section 4).
3. Press 3-5-7 in sequence on the keypad.
4. Press the UP/DOWN key 3 to 4 times slowly until garage door operator operates.
   • This completes the programming of a single door operator (door 1) and keypad.
   • IT IS RECOMMENDED THAT YOU CHANGE THIS PIN FROM THE EXISTING FACTORY DEFAULT SETTING of 3-5-7. See STEP 2 below.

2 Changing Default PIN Of 3-5-7

1. Enter the factory default pin -3-5-7.
2. Press PROGRAM key once.
3. Enter a new PIN of your choice (3-8 digits).
4. Press PROGRAM key once.
   • Your PIN has been changed and your previous PIN will no longer operate the keypad or operator.

3 Operating the Keypad with the Operator
Single Door Operation:

1. Ensure number pad back lighting is off.
2. Enter PIN number.
3. Press the UP/DOWN key.
4. Operator will operate.

NOTE: Keypad will remain active for 15 seconds after a successful entry is made. During this 15 seconds ANY key will operate the operator.
Resetting a PIN
Press and hold both the PROGRAM key and the Up/ Down key for about five seconds.
The LEDs will slowly blink and then go out. When the LED stops blinking, the old programming has been successfully erased.
To create a new PIN, start with STEP 1.
Mounting Keypad
The keypad MUST be mounted within sight of the garage door(s) at least five feet above the floor and clear of any moving door part.

1. Remove battery cover and batteries.
2. Drill 3/32” pilot hole for the top mounting screw (included).
3. Install a screw into the pilot hole, leaving a 1/8” gap between the screw head and wall.
4. Hook the slotted mount, on back of keypad, over the screw.
5. Mark and drill a pilot hole for the bottom screw (included) and secure keypad to wall (DO NOT overtighten).
6. Reinstall batteries and cover.

PROGRAMMING VEHICLE CONTROLS (abbreviated)

Programming HomeLink® System

1. Clear HomeLink
   Clear HomeLink by pressing and holding down the first and third buttons until the indicator on the HomeLink blinks slow and then fast for 20 seconds; then release both buttons.
   NOTE: Clearing the HomeLink will remove all previously programmed garage door operators.

2. Train HomeLink to the Remote
   Choose the button on the HomeLink that will be used to open the door.
   NOTE: Hold the Remote two inches from the HomeLink button.
   Hold down the remote button. While holding, press and hold the chosen HomeLink button.
   Hold down both buttons until the indicator on the HomeLink blinks slow then fast. Once it blinks, release both buttons.

3. Program HomeLink to the Operator
   (Place operator into programming mode) – SEE PAGE 9
   A. Press the chosen HomeLink button for two seconds and release. Press that same button again for two seconds and release. The long LED will flash blue and then turn off. B. Press the HomeLink button a few more times until door moves.
   NOTE: For additional instructions, see the motor vehicle manual, or visit www.homelink.com or visit www.geniecompany.com

Programming Car2U® System
1 Clear Car2U to default settings
The default setting for the Car2U system is:

• Button 1 = Genie® Manufactured Operators
• Button 2 = LiftMaster® Manufactured Operators
• Button 3 = Wayne Dalton® Manufactured Operators

A. Press and hold buttons 1 and 3 for 20 seconds or until all three LEDs begin to flash.
B. Release both buttons. The Car2U system is now set to the Factory Default settings
NOTE: Clearing the Car2U remote will remove all previously programmed garage door operators.
2 Program Car2U to the Operator
(Place operator into programming mode – see section 4).
A. Press the designated Car2U button for two seconds and release. Press that same button again for two seconds and release. The long LED will flash blue and then turn off.
B. Press the Car2U button a few times more until door moves.
3 Changing Factory Default Button for a Genie® Operator
A. Press and hold buttons 1 & 3 for one second and release—all three LEDs will light solid red.
B. Press and hold the button (2 or 3) to change it to—the corresponding LED will flash. While continuing to hold that button, press and release button 1. Press and release button 1 again.
C. Release the button being held in step B and wait for the LED to stop flashing. This button is now set. Repeat Step 2 for second operator.

MAINTENANCE

IMPORTANT SAFETY INSTRUCTIONS
WARNING
To reduce the risk of severe injury or death, read and follow all instructions.

1. NEVER let children operate or play with the door controls.
2. Keep remote away from children.
3. ALWAYS keep the moving door in sight and away from people and objects until door is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.
5. Test operator monthly. The door MUST reverse on contact with a 1-1/2” high object (or 2” x 4” board laid flat) at the center of the doorway on the floor. After adjusting either the force or limit of travel, retest door operator. Failure to adjust the operator properly may cause severe injury or death.
6. When possible, use emergency release only when door is closed. Use caution when using this release with the door open. Weak or broken springs are capable of increasing the rate of door closing and increasing the risk of severe injury or death.
7. KEEP DOORS PROPERLY BALANCED. See your garage door Owner’s Manual. An improperly balanced door increases the risk of severe injury or death. Have a trained door system technician make repairs to cables, spring assemblies, and other hardware.
8. This operator system is equipped with an unattended operation feature. The door could move unexpectedly. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

SAVE THESE INSTRUCTIONS
WARNING

• Use of any other wall control can cause unexpected operation of the door and loss of lighting feature.
• Locate wall console within sight of the door but far enough from door to prevent contacting it while operating the console.
• Control must be at least 5’ above the floor to prevent small children from operating it.

Regular inspection/maintenance for the door and operator should be performed at regular intervals to ensure the system runs at peak safety, performance and efficiency.

weight general purpose grease.
Safe-T-Beam® system check| Monthly| Check wiring for loose connections, cracks or worn insulation.
Clean lenses of dirt & debris.
Door Balance| Monthly| See Maintenance Detail A
Battery Backup System| Monthly| Unplug operator from outlet. Test operator with remote or wall console. Replace battery if needed.
Remote Battery replacement| As Needed| See Maintenance Detail B

A) Door Inspection
With the door closed, pull manual emergency release handle DOWN to disengage operator from door.

• Raise and lower the door manually. Door should move freely and smoothly.

• Raise door manually about 3’ to 4’ from floor and let go. Door should remain stationary or slowly drift closed. Fig. 1.
  If door opens or closes rapidly, CONTACT A TRAINED DOOR SYSTEM TECHNICIAN to have your door springs serviced
  

• Close the door.

• Pull emergency release cord down and release quickly to engage operator to door.

• Operate door using remote or wall control.

WARNING

• Garage door hardware (springs, cables, brackets, pulleys, etc.) are under extreme pressure and tension.
• DO NOT attempt to repair or adjust door springs or any hardware, and DO NOT OPERATE garage door automatically or manually if door is improperly balanced or springs are broken.
• CONTACT A TRAINED DOOR SYSTEM TECHNICIAN.

B)  Replacing Batteries
Remote Battery Replacement (Commercial style transmitters)
Replace remote battery with a CR2032 coin cell battery.

1. Remove visor clip.
2. Remove phillips head screw from back of remote.
3. Squeeze ends of remote case inward to separate halves.
4. Replace battery. Be sure positive side (+) is UP.
5. Align components and snap case closed, replace screw and visor clip.

Wall Console Battery Replacement
Replace wall console batteries with 2-AAA batteries.

1. Open remote case.
2. Replace batteries. Ensure insertion in correct polarity.
3. Align components and snap case closed.

TROUBLESHOOTING

Need help or have questions? Call Genie® at 1-800-35-GENIE or visit: www.geniecompany.com

Operator does NOT operate when wall control is pressed

• Replace Wireless Wall Console Batteries, see page 41.
• If applicable, turn Sure-Lock™ off with basic wall console, see page 21.
• Check power source
• If power is OK, check connections at powerhead terminals.
• Check for reversed, broken or cut wires. Staples can cut insulation and short wires. Repair or replace.

Operator runs, but door does not move

• Ensure coupler set screws have not loosened, see page 9.

Operator works from wall control, but NOT from remote

• Check all remotes.
• Replace remote battery, see page 41.
• Program remotes to powerhead, see page 29.

Remote has less than 25 feet operating range or no operation

• Relocate remote inside car and /or point remote at garage door.
• Replace remote battery, see page 41.
• Eliminate possible competing signals (radio, etc.).

Door starts down, reverses – Safety device malfunction

• If new Installation, make sure only approved safety devices are installed.
• Check if limits are properly set, see pages 26-27. Adjust limits as needed.
• Check if Safe-T- Beam® red LED is flashing. See page 34, Safe-T-Beam® system check.
• Check Safe-T-Beam® system for beam obstruction or misalignment of lenses. See page 34, Safe-T-Beam® system.
• Check garage door for binding.
• Disconnect operator and try to manually close the door.
• If an operational problem exists, and operator will not close, the operator can be forced to close as follows: Press and hold the wall control button until door is completely closed.
• Check for interference from adjacent safety device unit, see page 34.
• Check operator Door Lock and wire connections, see page 19.
• Contact Genie customer care.

Door starts down and stops before close limit. Door only opens

• Check safety device wire connection at powerhead and at device. See page 12/29, Safe-T-Beam® system check.
• Check if limits are properly set, see pages 26-27. Adjust limits as needed.
• Check contact reverse, see page 28.
• Check garage door for binding. See maintenance and adjustment. Page 41.
• Check closing force control, see page 28, and force settings 32.
• Check operator door lock and wire connections, see page 19.

Door starts up but STOPS before it is completely open

• Check if limits are properly set, see pages 26-27. Adjust limits as needed.
• Be sure door, operator, springs are in good repair, properly lubricated and balanced. Page 41.
• Disconnect operator and try to manually open the door.
• Check closing/opening force control, see page 28, and force settings 32.
• If you suspect a problem with the garage door hardware or springs, visit www.geniecompany.com and use the “dealer locater” to find a local door service professional. NEVER try to repair door hardware or springs yourself.
• Check operator Door Lock and wire connections, see page 19.

Door will only run closed

• If applicable, turn Sure-Lock™ off with basic wall console, see page 21.
• Check if limits are properly set, see pages 26-27.
• Check door balance, condition, and door spring, see page 41.
• Check opening force control, see page 28, and force settings 32.
• If you suspect a problem with the garage door hardware or springs, visit www.geniecompany.com and use the “dealer locater” to find a local door service professional. NEVER try to repair door hardware or springs yourself.

Door operator starts for no reason

• Button stuck on wall control or remote.
• Was remote lost or stolen? Erase all remotes from powerhead memory and program new remotes, see page 33 and 29.

Noisy operation

• Be sure all door fasteners are tight, see page 41.
• Be sure garage door is in good repair, properly lubricated and balanced, see page 41.
•  Be sure operator is in good repair.

Door operator runs slow

• Check door balance, see page 41.
• Check operating condition of door. Door may need professional repair/adjustment.

Mid Stop not setting / functioning properly

• Ensure that the mid stop is being set greater than 2 full turns of the output shaft below the open limit.
• Ensure that the mid stop is being set greater than 1/2 turn of the output shaft above the close limit.
• Mid stop is cancelled/deleted when either the open or close limit is reset.

POWERHEAD LEDS

Contact a trained door system professional.
ON/RED/ STEADY| OWRED/ STEADY| Limits NOT set properly.| Re-program links. see pages 26-27.
OWRED/ FLASHING| OWRED/ FLASHING| Program error.| Unplug unit, wait S seconds, plug in.
Component failure.| Contact a trained door system technician.
OFF| Oft/BWE/ FLASHING| Remote NOT programmed.| Program remote, see page 29.
OFF| ON/PURPLE/ FLASHING| Remote NOT programmed.| Program remote. see page 29.
OFF| ON/RED/ FLASHING| Safe-T-Beam physical obstruction.| Remote obstruction, recheck unit.
Safe-T-Beam signal interference.| Check aignment of Safe-T-Beam• pair and nearest other Safe-T-Beam• pair, see page 34.
ON/RED/ FLASHING| OFF| Door contact in UP or DOWN travel.| Remove obstruction.
Door component failure detected.| Check door spring. track rollers. hinges and fixtures.
ON/RED/ STEADY| OFF| ermal cutout Thermal| CO NOT unplug unit.
Wait until LED clears before operating.
ALTERNATING YELLOW FLASH| Interlock Open| Check missing wire from interlock terminal Inspect interlock (see page 21)
ALTERNATINGGREEN /RED FLASH| Ground to StopJumper missing| an Open/Cbse/Stop
If unit is installed without pushbutton, jumper must be installed
ON/PURPLE/
STEADY| ON/PURPLE/
STEADY| Component error| Contact a trained door system technician.
ONAILUE/ FLASHING| OFF| Doorwill not open.| Check Sure-Lock”. Sure-Lock”‘ should be OFF for normal operation (see page 21).
ON/PURPLE/ FLASHING| ONRURPLE/ FLASHING| Radio receiver error.| Unplug the unit. Wait S seconds and plug the unit back in. If problems persist contact a trained door system technician.
LED SIGNALS with BATTERY BACK-UP Installed
ON/GREEN
STEADY| OWGREEN
STEADY| OK= Normal Operation. Charged, Battery Back Up| None Required
ON/GREEN
FLASHING| ON/GREEN
FLASHING| Discharging, Battery Back Up| Power is out. Battery in use.
ON/YELLOW
FLASHING| ON/YELLOW
FLASHING| Charging, Battery Back Up| None Required
YELLOW FLASHING| RED FLASHING| Dead Battery, Battery Back Up| Replace Battery.

PARTS, SERVICE & ACCESSORIES

Specify model number of operator when ordering parts

REPLACEMENT PARTS
Specify model number of operator when ordering parts

• Due to the complexity of assembly, these kits require the 41374R.S Chassis Kit. Installer will use the chassis kit and install the cover assembly with circuit board(s), transformer assembly and MLS assembly from existing operator. Commercial Operator Limited Warranty
  The Genie Company (“Seller”) warrants to the original purchaser of the GCL-LJ commercial door operator (”Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship under normal use for the following period(s), measured from the date of installation.
  Two (2) years or When the Operator exceeds 20,000 cycles of operation, as measured by the integrated cycle counter contained in the Operator.
  Seller’s obligation under this warranty is specifically limited to repairing or replacing, at its option, any part which is determined by Seller to be defective during the applicable warranty period. Any labor charges are excluded and will be the responsibility of the purchaser.
  This warranty is made to the original purchaser of the Product only, and is not transferable or assignable. This warranty does not apply to any unauthorized alteration or repair of the Product, or to any Product or component which has been damaged or deteriorated due to misuse, neglect, accident, failure to provide necessary maintenance, normal wear and tear, or acts of God or any other cause beyond the reasonable control of Seller.
  THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
  IN NO EVENT SHALL SELLER BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, even if Seller has been advised of the possibility of such damages. Such excluded damages include, but are not limited to, loss of goodwill, loss of profits, loss of use, cost of any substitute product, interruption of business, or other similar indirect financial loss.
  Claims under this warranty must be made promptly after discovery, within the applicable warranty period, and in writing to the Seller or to the authorized distributor or installer whose name and address appear below.
  The purchaser must allow Seller a reasonable opportunity to inspect any Product claimed to be defective prior to removal or any alteration of its condition. Proof of the purchase and/or installation date, and identification as the original purchaser, may be required.

The Genie Company
1 Door Drive, Mount Hope OH. 44660
1-800-843-4084
www.geniecompany.com
DOOR LOCK TEMPLATE

References

• Garage Door Openers and Accessories | The Genie Company
• Aladdin Connect by Genie | The Genie Company
• Homelink

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