BARACUDA H0744300_REVA Chlor Control Semi Automatic Liquid Chlorine Feeder Instruction Manual
- June 13, 2024
- BARACUDA
Table of Contents
BARACUDA H0744300_REVA Chlor Control Semi Automatic Liquid Chlorine
Feeder
Product Information
The product is a Chemical Dosing System called “Chlor Control”. It is a semi- automatic liquid chlorine feeder used for maintaining chlorine levels in pools and spas. The system includes various components such as the Baracuda Chlor Control unit, injection point body, gland grommet, gland washer, gland nut, and vent kit.
Maintenance:
- Lubricate squeeze tube every 6 months with RC tube lube.
- Clean injection point periodically.
- Squeeze tube may need to be replaced every 12 – 18 months.
Product Usage Instructions
Section 1. Important Safety Instructions:
When installing and using this electrical equipment, basic safety precautions should always be followed, including:
- Install the Feeder at least 3.5 meters from the inside wall of the pool and/or spa using non-metallic plumbing to avoid the risk of electric shock.
- If the supply cord is damaged, it must only be replaced by Baracuda, its service agent, or a similarly qualified person to avoid hazards.
Section 2. System Overview:
Before starting, ensure that you have all the correct parts as shown in Figures 1 and 2. If any parts are missing or incorrect, contact your local distributor or technical support for assistance.
Section 4. Installation:
- Follow the plumbing and mounting instructions provided.
- Install the vent kit according to the instructions given in Section 4.2.
- Place the chemicals in the appropriate location as described in Section 4.3.
- Position the control unit correctly as mentioned in Section 4.4.
- Connect the lines as instructed in Section 4.5.
- Prime the Chlor Control system following the steps outlined in Section 4.6.
- Use the Chlor Control system by following the guidelines provided in Section 4.7.
Section 5. Maintenance:
Follow the maintenance schedule mentioned in Section 5.1. Additionally, pay attention to the squeeze pump tube and ensure it is lubricated every 6 months, cleaned periodically, and replaced if necessary every 12 – 18 months as indicated in Section 5.2.
Section 6. Troubleshooting:
If you encounter any issues with the product, refer to Section 6 for troubleshooting guidance.
Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions
should always be followed, including the following:
WARNING
The Baracuda Chlor Control Semi-Automatic Liquid Chlorine Feeder has an IP23 rating, meaning it is suitable for installation outdoors. For safe operation the Feeder must be installed in the correct orientation, with the cable and tubes leaving from the bottom of the Feeder. If installing the Feeder near the pool or spa water, you must ensure that the rules of AS3136 are followed at all times. Baracuda strongly recommends that installationbe performed by a registered pool builder, electrician or other suitably qualified person.
WARNING
Risk of electric shock: Install the Feeder at least 3.5 metres from the inside wall of the pool and/or spa using non-metallic plumbing.
WARNING
If the supply cord is damaged, it must only be replaced by Baracuda, its service agent or a similarly qualified person, in order to avoid a hazard.
WARNING
FOR YOUR SAFETY:
This product must be installed and serviced in accordance with the latest
applicable version of
AS/NZS 3000, along with any other applicable local and national installation
codes/standards and any other
local applicable regulations. Before installing this product, read and follow
all warning notices and instructions
that accompany this product.
Improper installation and/or operation will void the warranty.
- Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death.
- Before handling the appliance, it is essential that you read this installation and user manual. Failure to do so may result in material damage or serious or fatal injury and will void the warranty.
- Baracuda is constantly developing its products to improve their quality. The information contained herein may therefore be modified without notice.
WARNING
- Failure to respect the warnings may cause serious damage to the pool equipment or cause serious injury,even death.
- The appliance is intended to be used only for swimming pools and spas; it must not be used for any purposeother than that for which it has been designed.
- It is important that the appliance is operated by people who are competent and qualified (both physically and mentally), after having read the instructions for use. All persons not meeting these criteria must notapproach the appliance in order to avoid exposure to dangerous elements.
- Keep the appliance out of the reach of children.
- The appliance must be installed according to the manufacturer’s instructions and in compliance withlocal standards. The installer is responsible for installing the appliance and for compliance with national installation regulations. Under no circumstances may the manufacturer be held liable in the event of failure to comply with applicable local installation standards.
- Incorrect installation and/or use may cause serious damage to property or serious injuries (possibly causing death)
- If the appliance suffers a malfunction, do not try to repair the appliance yourself. Instead contact a qualifiedtechnician for service
- Defeating, eliminating or shunting any of the safety that may be a part of the device automatically voids the warranty, as does the use of unauthorized, third party replacement parts.
WARNING
- The electrical supply to the appliance must be protected by a dedicated 30 mA residual current device, complying with the standards and regulations in force in the country in which it is installed.
- Do not use an extension cord to plug the appliance into; plug it directly into a proper wall socket or outlet.
- Before carrying out any operations, check that:
- The voltage indicated on the appliance information plate corresponds to the mains voltage,
- The power grid is adapted to the power requirements of the appliance and is properly grounded.
- The plug (where applicable) is suitable for the socket.
- In the event of abnormal operation or the release of odours from the appliance, turn it off immediately,unplug it from its electrical supply and contact a professional.
- Before any access to the appliance for any required service or maintenance, ensure that it is switched off and disconnected from the electrical supply.
- Do not disconnect and reconnect the appliance to the electrical supply when in operation.
- Do not pull on the power cord to disconnect it from the electrical supply.
- Do not attempt to carry out any service or maintenance with wet hands or while the appliance is wet.
System Overview
Contents
Before starting, check that you have the correct parts as shown in Figures 1
and 2. If any parts are missing or incorrect, please call your local
distributor or technical support at 1300 186 875 for
assistance.
Description Quantity
1| Baracuda Chlor Control| 1
2| Injection Point Body| 1
3| Gland Grommet| 1
4| Gland Washer| 1
5| Gland Nut| 1
6| Vent Kit| 1
NOTE: The vent kit is supplied with 4 meters of clear tube which needs to be cut to the required length to suit the installation.
NOTE: Two lids are supplied with the kit to suit either a 25/15 ltr or a 5 ltr container. (See also “Installing the Vent Kit” Section 4.2.)
Section 3. Starting Up
Before starting up your Baracuda Chlor Control, it is advisable that the pool water be balanced. Recommended chemical ranges (depending on the pool’s location and construction (e.g. Fiberglass, concrete, etc.)) are:
| Free Chlorine (ppm)| pH| Total Alkalinity (ppm)| Calicum Hardness (ppm)|
Cyanuric Acid (ppm)| Metal
---|---|---|---|---|---|---
Australian Standard| 1 – 3| 7.2 – 7.8| 60 – 200| 100 – 400| up to 50| x
Ideal Range| 1 – 3| 7.4| 80 – 140| 90 – 300| up to 50| < 0.10 ppm
To Increase| Add chlorine or increase equipment output| Add buffer or soda ash
(sodium bicarbonate)|
Add sodium bicarbonate)
|
Add calcium chloride
|
Add cyanuric acid
|
x
To Decrease| | Add muriatic acid| Add muriatic acid or dry acid| Partially
drain and refill pool| Partially drain and refill pool| Use “Metal Remover”
In Season Testing Frequency|
Weekly
|
Weekly
|
Weekly
|
Weekly
|
Weekly
|
Monthly
Installation
Please read all these instructions carefully before installing and operating
the unit and leave the manual on site for owner/operator’s use. The Baracuda
Chlor Control MUST only operate when the pool fi lter pump is operating. By
plugging the Baracuda mains lead into the power socket, then plugging the fi
lter pump into the”piggyback” plug on the Baracuda Chlor Control mains lead,
both will be powered through the same circuit. Before installing the unit in
position on the wall or post, the length of the PVC tubing provided should be
measured and taken into consideration. To avoid loss of water from the system,
close all stop valves before cutting any lines.
Plumbing and Mounting
The liquid chlorine injection point (where the liquid chlorine goes into the pool water) must be mounted into the pipework, after all other equipment. The optimal location for the injection point is on a straight length of pipe (vertical or horizontal) that is 200mm or longer. The installation of the Baracuda Chlor Control is as follows (Also see Figure 2):
-
After locating the injection point, cut the pipe for the installation of the Injection Cell Kit (items 2-5).
-
Mount the Baracuda Chlor Control onthe wall within 1-2m from the injection point. See Section 4.4 for details on protecting the Baracuda Chlor Control.
-
Install the drum feed/vent kit. See Section 4.2 for installation details.
-
Position the chemical drum (15/20 ltr) preferably outside of the filtration box. Whether placed inside or outside of the filtration box, do not place directly under the control unit to prevent equipmentdamage from fumes. See Section 4.3 fordetails.
NOTE: Place at least 1m away from under the Baracuda Chlor Control. -
Attach the feed tubing from the chemicaldrum to the Baracuda Chlor Control intake.
-
Connect the chemical feed tubing from the outlet side of the Baracuda Chlor Control to the injection point. See Section 4.5 for details.
-
Turn on Baracuda Chlor Control. SeeSection 4.6.
Installing the Vent Kit
As supplied, the rigid white tube is designed to suit a 25 ltr container. The tube needs to be cutto suit the right size drum being used. Firstly insert the non return valve into the rigid white tube, with the arrow point up. (when fitted correctly you should be able to blow through the valve into the tube). Now place the tube into the drum, with the valve at the bottom (as shown in Figure 3) and then lift the tube by roughly 10mm, then cut the tube level with the rim of the container, this will allow space for the liquid chlorine to be sucked into the tube. Now fit the correct size lid to suit your drum.
The flexible tube from the liquid chlorine drum must be connected to the left- hand barb of the Baracuda Chlor Control and the tube to the pool is connected to the right-hand barb. Cut a suitable length of flexible tubing to run from the liquid chlorine drum to the Chlor Control unit. To connect the Baracuda Chlor Control to the dosing tubes, slide a clamping nut onto eachtube (as shown in Figure 4) and push the tubeonto the barb. Slide the clamping nut up the tube and hand tighten it onto the pump.
Placement of Chemicals
To avoid potential corrosion issues, the liquid chlorine drum shouldn’t be
placed underneathany equipment.
Placement of Control Unit
If the Baracuda Chlor Control is installed in an enclosure or shed, the liquid
chlorinedrum should ideally be stored out side of theenclosure or shed.
The Baracuda Chlor Control needs to be kept away from the elements to protect
the longevity and function of the components.
Connection of lines
Install the Injection T piece into the “return’’ line. Cut an appropriate
piece out of this pipe and glue the “T” piece in position, using PVC glue.
Using the rest of the flexible tube, cut a length that is long enough to run
from the Chlor Control to the injection point. Now feed the gland grommet,
washer and nut onto the feed line. Now push the feed line into the injection T
piece so it reaches about halfway into the T piece (see fi g 7 below). Now
ensure the gland grommet and washer are seated in the T piece and then tighten
the gland nut into position. light tug on the feed line to make sure the
connection is secure.
TIP: Soaking the ends of the PVC tubing in hot water or warming the ends makes it easier to push onto the barb. When installing chemical containers in fi lter enclosures, which have no ventilation, it is recommended that the hole in the cap of the container is cut to fi t tightly around the tubing, so that fuming is reduced and slows the corrosion of equipment in the shed. It will be necessary to drill a second hole in the cap fi tted tightly with a length of tubing which should then be vented outside the fi lter enclosure. This procedure is recommended only where the fi lter enclosure has no ventilation and is to protect the equipment. Please note however it is preferable to store the chemicals outside of the equipmentshed to prevent any corrosion.
IMPORTANT: This dosing pumps is designed to dose against a maximum pressure of 150-175 kPA (20-25 psi), avoid excessive pressure situations such as in-floor cleaners (when using for pool applications). The recommended position of the injection point is the last point on the return line.
Priming Chlor Control
Select number 10 setting on the control dial. The Baracuda Chlor Control will
commence to draw the liquid chlorine from the drum. Whenthe chlorine begins to
flow down the PVCtubing, adjust the dial to the desired setting. Chlor Control
has a pre purge built into the unit and therefore has a delay start up of 1
minute.
Pool Volume Dial setting 5 RPM
25000| 1.5
30000| 2
40000| 2
50000| 2.5
60000| 3
75000| 3
90000| 4
120000| 5
150000| 6
200000| 8
250000| 10
Using Your Chlor Control
Once the feed lines are primed (ie as directed to have on setting 10 until
chlorine is flowing freely thru the tube at startup) it will be necessary to
reduce the dial setting to suit your pool size, (check the chart above.) It
will then be necessary to monitor the water quality over the coming week/s
until you fi nd the right setting to suit your pools individual needs.
Throughout the year, it may be necessary to increase or reduce the dial
setting to suit the seasons and your individual bathing requirements. Regular
testing by using a test strip to monitor chlorine levels, and then making the
needed adjustments to your Chlor Control unit is highly recommended.
Maintenance
Maintenance Schedule
Your new product incorporates moving parts and withstands high velocity water
with chemicals in it. Some of these parts will wear in the normal course of
use and require regular checks and maintenance. Performing these checks and
maintenance will identify parts that have worn and require repair/replacement
before further serious damage is sustained. A small amount of regular care and
attention to your pool equipment will help ensure long life and trouble free
performance.
To protect against extremes of temperature, your Baracuda Chlor Control is vented to allow cooling of the internal components. Ants and some insects are often attracted to the warmer, dry environment inside the enclosure. We recommend that, with power turned off, you spray a surface insecticide on the surfaces surrounding the control to prevent ant and insect ingress. Repeat every three months or as necessary.
| Timing | Maintenance Check | Service Action (if required) |
|---|---|---|
| Three Monthly | Check hoses and connections for leaks. Check for insects/ants. |
Isolate pump, turn power off. Disconnect hoses and spray a surface insecticide
on the surfaces around the unit to prevent ant and insect ingress.
Six Monthly| Inspect peristaltic pump and squeeze tube for cracks, wear and
tear.| Lubricate with silicone grease or replace as required.
IMPORTANT NOTE: Regular maintenance is important to ensure long life and trouble free performance of your pool equipment.
Squeeze Pump Tube
- The injection point (where the chlorine discharges into the pool line) should be checked periodically for any build up of solid matter like calcium at the end of the PVC tubing and kept clean. This may otherwise cause blockage hindering the passage of chlorine into the pool and shorten the life of the pump tube and roller block. While unscrewing the gland nut, take care not to lose the rubber grommet and washer.
- Lubricate the squeeze (pump) tube every 6 months. Use only a recommended lubricant (such as silicone grease), available from most hardware stores, otherwise damage tothe unit can result.
- Depending on usage, the squeeze (pump) tube may need replacement after 1-2 years on a domestic pool installation. Before replacing the tube, make sure that the filter pump is turned off and that any stop valves in the filter system are closed. Otherwisewater loss may occur.
To replace this tube, remove the retaining screws on the plastic face plate and pull the tube free. Disconnect the squeeze tube from the barbs and reconnect the new squeeze tube, making sure that the new squeeze tube is correctly connected to the PVC tubing as per instructions. Reposition the squeeze tube in the unit as before, lubricate the new squeeze tube with the recommended lubricant. Replace the plastic face plate and retaining screws.
Do not overtighten these screws or nuts.
NOTE: Use of a sunscreen chemical (cyanuric acid) for outdoor pools is
recommended. check with your local pool shop and use the correct dosage. make
sure your pool water is balanced. The recommended stabilizerlevels are 5 – 50
mg/L.
Troubleshooting
Fault Possible Cause/Solution
Control unit runs continuously on lower settings of the dial and dispenses excess chemicals.
It should run continuously only on setting 10.
| 1. Possible faulty unit and needs replacing
The roller block on the inside of the unit rotates but does not dispense
chemicals.| 1. No chemicals in the tank
2. Split in the rigid tubing in chlorine drum
3. Injection point blocked
4. Air leak at the connection where the tube from the drum connects onto the pump (squeeze) tube
5. Chemical container airtight (air must enter container)
6. Non return valve fitted incorrectly (check arrow direction)
7. Roller block broken or worn
8. Pump head cracked
9. Squeeze tube needs replacement
Water returns to the chemical drum.| Check points 6, 7, 8 and 9 above. Replace non- return valve, if fitted.
For full warranty terms and conditions and to register your warranty, visit https://warranty.baracuda.com.au/and complete your details. Or scan the QR code to godirectly to the registration page
Record your equipment details here for quick reference:
Model No. :
Serial No. :
Baracuda is a registered trademark of
Fluidra Group Australia Pty Ltd
- 219 Woodpark Rd, Smithfi eld, NSW 2164 Australia
- Tel: 1300 784 423 www.baracuda.com.au
- ©2021 Fluidra Australia Ltd
References
- For Everyday Aussie Pools | Baracuda Australia
- Register Your Bara | Warranty Form | Baracuda Australia