Labkotec Oy SET-TSSH2 Capasitive Level Sensors Instruction Manual
- June 13, 2024
- Labkotec Oy
Table of Contents
Labkotec Oy
Myllyhaantie 6
FI-33960 PIRKKALA
FINLAND
Tel. +358 29 006 260
Fax +358 29 006 1260
Internet: www.labkotec.fi
16.8.2021
D25242EE-3
SET/TSSH2 and SET/TSSHS2
Capasitive level sensors
Installation and Operation Instructions
SYMBOLS
Warning / Attention
Pay special attention to installations at explosive atmospheres
Fig. 1. Variable length SET/TSSH2 sensor with adjustable process connection and with fixed length and counter electrode used with SET/TSSHS2 sensor.
GENERAL
SET/TSSH2 is a special level sensor for liquids having temperatures up to 120
°C. The position of the sensor can easily be adjusted by changing the position
of the adjustable R3/4″ junction. It can be utilized as high or low level
detector or for detecting the interface between two liquids in connection with
Labkotec SET- series control unit.
The sensor is apparatus of equipment group II, category 1 G and can be
installed in Zone 0/1/2 hazardous area.
Fig. 2. SET/TSSH2 as high level alarm in hot water container
CONNETIONS AND INSTALLATION
SET/TSSH(S)2 sensor shall be installed it’s adjustable R3/4” process
connection to the vessel top.
WARNING! When installing in explosive atmosphere, notice, that the
central electrode of the sensor is covered with plastic parts. There may be
hazard of electrostatic charges if the plastic parts are subjected to friction
or to flow of non-conducting media or material.
WARNING! Transmitter housing includes light alloy parts. When installing
in explosive atmosphere, make sure, that the sensor is located so, that it
can’t be mechanically damaged or it will not be exposed to external impacts.
The cable between the sensor and the control unit is connected to the negative
and positive connectors of the respective units – see control unit’s operation
manual. The cable shield and all unused wires are earthed only at the sensor
end under the internal earthing screw. In case that cable includes various
concentric shields, the outermost shield should be earthed under the internal
earthing screw and inner shields should be connected straightly to the SHIELD
connector of transmitter. Earthing of the outermost shield can also be done
straight to equipotential ground, in which case it shall not be connected
under the internal earthing screw. When the sensor is installed in an
explosion-hazardous area, the external earthing screw of the transmitter
enclosure must be connected to the equipotential ground, like it is
represented in the Fig. 3. The base capacitance between environment and the
electrode structure is compensated with external reference capacitor (max. 68
pF) between Cref -terminals, which is normally done beforehand at factory, if
the product to be measured is known. The shield of the sensing element cable
is connected to the GUARD connector of the transmitter. When measuring high
conducting liquid the sensing element cable is connected to the Cx HIGH
connector and in case of low conducting liquid to the Cx LOW connector.
If the connection is changed then the value of the reference capacitor may
have to be changed too.
Make sure, that the supply voltage is connected to the control unit.
When installing the SET/TSSH(S)2 sensor into an explosion hazardous zone
(0/1/2), the following standards need to be followed; EN IEC 60079-25
Intrinsically safe electrical systems “i” and EN IEC 60079-14 Electrical
installations in hazardous areas.
ADJUSTING THE SWITCHING POINT
- Turn the SENSE trimmer of the control unit to the extreme clockwise position.
- When the sensing element of the sensor is half immersed in the liquid to be measured (see Fig. 4), the control unit should operate. If it doesn’t, adjust the SENSE trimmer slowly counter clockwise until the desired switching point is reached.
- Check the function by lifting and immersing the sensor few times into the liquid.
A too sensitive setting can cause false alarms.
IN CASE SENSOR DOESN’T FUNCTION
If the sensor is located in a hazardous area an Exi-classified multimeter must
be used and Ex-standards mentioned in 4.
SERVICE AND REPAIR must be followed.
- The sensor must be correctly connected to the control unit.
- The supply voltage between connectors 1 and 2 should be 10,5…12 V DC.
- If the sensor supply voltage is correct, connect mA-gauge to the sensor circuit according to the Fig. 5 by disconnecting wire nr. 1 from th control unit.
Sensor current in different conditions:
– clean and dry sensor in air 6 – 8 mA
– sensor in water 14 – 15 mA
SERVICE AND REPAIR
The sensor must always be cleaned down and tested when emptying the tank or
separator and when carrying out annual maintenance. For cleaning, a mild
detergent (e.g. washing-up liquid) and scrubbing brush can be used.
Defected sensor must be replaced by a new one
Service, inspection and repair of Ex-apparatus needs to be done according to
standards EN IEC 60079-17 and EN IEC 60079-19.
TECHNICAL DATA
SET/TSSH2 sensor|
---|---
Control unit| Labkotec SET —control unit
Cabling| Shielded, twisted pair instrument cable, e.g. 2x(2+1)x0.5 mm2 0 4-8
mm.
Cable loop resistance max. 75 0.
Lengths
TSSH2 (TSSHS2)| L= 170 mm, with adjustable junction L= 500 or 800 mm.
Other lengths available on special order. Sensing element 130 mm.
Process connection| R3/4″
Operating temperature
Transmitter Sensing element| -25 °C…+70 °C -25 °C…+120 °C
Materials
Sensing element
Housing| AISI 316, Teflon AlSi
EMC
Emission
Immunity| EN IEC 61000-6-3
EN IEC 61000-6-2
Housing| IP65
Operating pressure| 1 bar
Ex-classifiction
ATEX
Special conditions (X)| II 1 G Ex is IIC T5 Ga
VTT 02 ATEX 022X
Transmitter (Ta = -25 °C…+70 °C)
Sensing element (Ta = -25 °C…+120 °C) Transmitter housing must be connect to
equipotential ground.
Ex-connection values| Ui = 18 V I = 66 mA Pi = 297 mW
Ci = 3 nF Li = 0 pH
Operating principle| Capacitive
Manufacturing year: Please see the serial number on the type plate| xxx x
xxxxx xx YY x
where YY = manufacturing year (e.g. 19 = 2019)
EU DECLARATION OF CONFORMITY
We hereby declare that the product named below has been designed to comply
with the relevant requirements of the referenced directives and standards.
Product Level sensors SET/T5SH2, SET/TSSHS2, SET/SA2
Manufacturer Labkotec Oy Myllyhaantie 6 FI-33960 Pirkkala Finland
Directives The product is in accordance with the following EU Directives
2014/30/EU Electromagnetic Compatibility Directive (EMC) 2014/34/EU Equipment
for Potentially Explosive Atmospheres Directive (ATEX) 2011/65/EU Restriction
of Hazardous Substances Directive (RoHS)
Standards The following standards were applied: EMC: EN IEC 61000.6-2:2019 EN
IEC 61000-6-3:2021
ATEX: EN IEC 60079-0:2018 EN 60079-11:2012
EC-type examination certificate: VIT 04 ATEX 022X. Notified Body: Vii Expert
Services Ltd, Notified Body number 0537. The revised harmonised standards have
been compared to the previous standard versions used in the original type
certification and no changes in the “state of the art” apply to the equipment.
RoHS: EN IEC 63000:2018 The product is CE-marked since 2002. Signature This
declaration of conformity is issued under the sole responsibility of the
manufacturer. Signed for and on behalf of Labkotec Oy.
Labkotec Oy I Myllyhaantie 6, FI-33960 Pirkkala, Finland I Tel. +358 29 006 260 I [email protected] F25254CE-3