MEAN WELL HBG-100 100W 36V HBG Series Constant Current LED Driver User Guide

MEAN WELL HBG-100 100W 36V HBG Series Constant Current LED

Product Information

• Product Name: 100W Constant Current Mode LED Driver
• Product Series: HBG-100
• User’s Manual: for DA Type only
• IP Rating: IP65 IP67
• Compliance: IS 15885(Part 2/Sec13)
• Manufacturer: THOMAS SAMUEL
• Model Number: R-41027766 (for 36A, 48A, 60A only)

Product Usage Instructions

Load vs Temperature:
The LED driver’s output load varies with temperature. Refer to the provided chart to determine the load percentage based on the ambient temperature.

Power Factor (PF) Characteristic:
The LED driver operates with different power factors depending on the input voltage. Refer to the provided chart to understand the power factor characteristics at different load percentages.

Static Characteristic:
The LED driver’s static characteristic shows the relationship between input voltage and load percentage. Refer to the provided chart to determine the input voltage required for different load percentages.

Total Harmonic Distortion (THD):
The LED driver’s THD varies based on the input voltage and load percentage. Refer to the provided chart to understand the THD values for different input voltages and load percentages.

Efficiency vs Load:
The HBG-100 series LED driver offers high working efficiency. Refer to the provided chart to understand the efficiency percentage at different load percentages and input voltages.

Lifetime:
The LED driver’s lifetime is measured in kilohours (Kh). Refer to the provided chart to determine the expected lifetime based on the case temperature (Tcase).

Installations:
The LED driver can be used in various applications such as hanger lights, chain lights, spotlights, high bay lights, and stage lights. Follow the installation instructions specific to your luminaire type.

Caution:

• Inspect the driver for any damage before use.
• Avoid dropping or bumping the driver.
• Ensure all screws are paired with spring washers and tightened securely.
• The total weight of the luminaire, including the driver, should not exceed 10Kg.
• Handle the luminaire with care during packaging and transportation to prevent damage.
• Follow all cautionary notes to prevent the luminaire from falling and causing injuries.

Features

• Constant Current mode output
• Circular metal housing with class I design
• Built-in active PFC function
• IP67 / IP65 rating for indoor or outdoor installations
• Function options: output adjustable via potentiometer; 3 in 1 dimming; DALI
• Typical lifetime>50000 hours 5 years warranty

 Applications

• LED bay lighting
• LED stage lighting
• LED spot lighting
• Type “HL” for use in Class I, Division 2 hazardous (Classified) location.

Description

HBG-100 series is a 100W AC/DC LED driver featuring the circular shape design. It operates from 90~305VAC and offers the constant current output models with different rated voltage between 24V and 60V. Thanks to the high efficiency up to 91.5%, with the fanless design, the entire series is able to operate for -40°C ~ +85°C case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HBG-100 is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.

Model Encoding

SPECIFICATION

MODEL| HBG-100-24D| HBG-100-30| HBG-100-48D| HBG-100-60D
---|---|---|---|---
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OUTPUT

| RATED CURRENT| 4A| 2.7A| 2A| 1.6A
RATED POWER| 96W| 97.2W| 96W| 96W
CONSTANT CURRENT REGION Note.2| 14.4 – 24V| 21.6- 36V| 28.8- 48V| 36- 60V
OPEN CIRCUIT VOLTAGE(max.)| 25V| 37V| 49V| 62V
CURRENT ADJ. RANGE| Adjustable for A/AB-Type (via built-in potentiometer)
2.4- 4A| 1.62- 2.7A| 1.2- 2A| 1.0- 1.6A
CURRENT RIPPLE| 5.0% max. @rated current
CURRENT TOLERANCE| ±5.0%
SETUP TIME Note.4| 2000ms I 115VAC 500ms / 230VAC
 | VOLTAGE RANGE Note.3| 90-305VAC 127-431VDC

(Please refer to “STATIC CHARACTERISTIC” section)

 | FREQUENCY RANGE| 47 – 63Hz
 | POWER FACTOR| PF >0.96/115VAC, PF >0.96/230VAC, _PF

0.94/277VAC@full_ load

(Please refer to “POWER FACTOR (PF) CHARACTERISTIC” section)

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INPUT

| TOTAL HARMONIC DISTORTION| THD < 20%(@Ioad;?:60%/115VC,230VAC; @load;?:75%/277VAC)

(Please refer to”TOTAL HARMONIC DISTORTION(THD)” section)

 | EFFICIENCY (Typ.) Note.5| 90.5%| 91%| 91%| 91.5%
 | AC CURRENT (Typ.)| 1.1A / 115VAC| 0.5A / 230VAC| 0.45A / 277VAC|  |
 | INRUSH CURRENT (Typ.)| COLD START 60A(twidth = 550µs measured at 50% Ipeak) at 230VAC; Per NEMA 410
 | MAX. No. of PSUs on 16A CIRCUIT BREAKER| 4 units (circuit breaker of type B) / 8 units (circuit breaker of type C) at 230VAC
 | LEAKAGE CURRENT| < 0.75mA / 277VAC
 | NO LOAD/ STANDBY POWER CONSUMPTION| Standby power consumption <0.5W for BiAB/DA-Type Blank/A-Type please refer to Note. 7
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PROTECTION

| OVER CURRENT| 95-108%

Constant current limiting

OVER VOLTAGE| 28-35V| 41- 49V| 54-63V| 65-75V
Shut down o/p voltage re-power on to recovery
OVER TEMPERATURE| Shut down o/p voltage re-power on to recovery
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ENVIRONMENT

| WORKING TEMP.| Tcase = – 40 – +85 ° C (Please refer to” OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP.| Tcase =  +85 ° C
WORKING HUMIDITY| 2 0 – 95% RH non-condensing
STORAGE TEMP., HUMIDITY| – 4 0 – +8o·c, 1 o – 95% RH
TEMP. COEFFICIENT| ±0.03%/°C (0-50 ° C)
VIBRATION| 1 0 – 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
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SAFETY & **EMC**

| SAFETY STANDARDS| UL8750(type”HL”),CSA C22.2 No.250.13-12, ENEC BS EN/EN61347-1,BS EN/EN61347-2-13 independent, BS EN/EN62384; GB19510.1,GB19510.14, BIS IS15885(for 36A,48A,60A only), EAC TP TC 004,IP65 or IP67 approved
DALI STANDARDS| Compliance to IEC62386-101, 102, 207 for DA-Type only
WITHSTAND VOLTAGE| I/P- O/P:3.75KVAC| I/P- FG:2KVAC| O/P- FG:0.5KVAC|  |
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 ° C/ 70% RH
EMC EMISSION Note.7| Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load 60%) ; BS EN/EN61000-3-3, GB17743 and GB17625.1, EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547,light industry level (surge immunity:Line-Earth:4KV, Line- Line:2KV), EAC TP TC 020
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OTHERS

| MTBF| 985.6K hrs min. Telcordia SR-332 (Bellcore) ; 300Khrs min. MIL-HDBK-217F (25 ° C)
DIMENSION| ¢ 130mm ‘66.5mm (D • H)
PACKING| 1.18Kg; 12pcs/15.7Kg/1.43CUFT(Blank/A/B Type),1.89CUFT(E Type)
NOTE|

• All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25 ° C of ambient temperature.
• Please refer to “DRIVING METHODS OF LED MODULE”.
• __De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
• Length of set up time is measured at cold first start. Turning ON/OFF the driver may lead to increase of the set up time.
• The DA type power supply is less efficient than the typical efficiency in specification by 1%.
• The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
• To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently connected to the mains.
• __This series meets the typical life expectancy of >50,000 hours of operation when Tease, particularly @ point (or TMP, per DLC), is about 75 ° C or less.
• Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com
• The ambient temperature derating of 3.5 ° C/10OOm with fanless models and of 5 ° C/1000m with fan models for operating altitude higher than 2000m(6500ft).
• For any application note and IP water proof function installation caution, please refer our user manual before using.

*  _https://www.meanwell.com/Upload/PDF/LEDEN.pdf

Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

BLOCK DIAGRAM

DRIVING METHODS OF LED MODULE
This series works in constant current mode to directly drive the LEDs.

In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems .
Should there be any compatibility issues, please contact MEAN WELL.

DIMMING OPERATION

3 in 1 dimming function (for B/AB-Type)

• Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 1 – 1 0VDC, or 1 0V PWM signal or resistance.
• Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
• Dimming source current from power supply: 1 00µA (typ.)

© Applying additive 1 – 1 0VDC

© Applying additive 1 0V PWM signal (frequency range 1 00Hz – 3KHz):

© Applying additive resistance:

Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.

Using a switch and relay can turn ON/OFF the lighting fixture.

DALI Interface (primary side; for DA-Type)

• Apply DALI signal between DA+ and DA-.
• DALI protocol comprises 16 groups and 64 addresses.
• First step is fixed at 8% of output.

OUTPUT LOAD vs TEMPERATURE(Note.9)

STATIC CHARACTERISTIC

POWER FACTOR (PF) CHARACTERISTIC

TOTAL HARMONIC DISTORTION (THD)

EFFICIENCY vs LOAD
HBG-100 series possess superior working efficiency that up to 91% can be reached in field applications.
48V Model, Tcase at 75℃

LIFE TIME

MECHANICAL SPECIFICATION

A-Type

B/DA-Type

AB-Type

INSTALLATIONS

Caution

• Please inspect the appearance of the driver if the package is damaged. There should not be any cracks.
• Please do not drop or bump the driver.
• All screws including the suspension screw should be paired with a spring washer and locked tight.
• The entire luminaire, including the driver, should be limited to 10Kg or less.
• The luminaire should be cautiously protected from damage due to shock throughout packaging and transportation.
• Please thoroughly follow the preceding cautionary notes to prevent the luminaire from falling, leading to injuries.

File Name:HBG-100-SPEC 2021-12-06

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