MEAN WELL HBG-160 Series Constant Voltage Constant Current LED Driver Owner’s Manual
- June 13, 2024
- MEAN WELL
Table of Contents
MEAN WELL HBG-160 Series Constant Voltage Constant Current LED Driver
Product Information
The HBG-160 series is a 160W Constant Voltage + Constant Current LED Driver. It is designed for DA Type applications and comes with a circular metal housing with class design. The driver has a built-in active PFC function and is rated IP67/IP65 for indoor or outdoor installations. It offers various function options such as output adjustable via potentiometer, 3 in 1 dimming, and DALI control technology. The driver has a typical lifetime of over 50,000 hours and comes with a 5-year warranty. The HBG-160 series LED driver is suitable for LED bay lighting, LED stage lighting, and LED spot lighting applications. It is also Type HL certified for use in Class I, Division 2 hazardous (Classified) locations.
Product Usage Instructions
To use the HBG-160 series LED driver, follow these instructions:
- Ensure that the input voltage range is within 90-305VAC or 127-417VDC.
- Select the appropriate model based on the desired output voltage and current:
- HBG-160-24: DC Voltage – 24V, Rated Current – 6.5A, Rated Power – 156W
- HBG-160-36: DC Voltage – 36V, Rated Current – 4.4A, Rated Power – 158.4W
- HBG-160-48: DC Voltage – 48V, Rated Current – 3.9-6.5A (adjustable), Rated Power – 156W
- HBG-160-60: DC Voltage – 60V, Rated Current – 2.6-4.4A (adjustable), Rated Power – 158.4W
- Connect the input terminals of the LED driver to the appropriate power source.
- Connect the output terminals of the LED driver to the LED lighting fixture.
- If required, adjust the output current using the built-in potentiometer or utilize the 3 in 1 dimming function or DALI control technology based on the specific function option of the LED driver model.
- Ensure that the LED driver is installed in a suitable location,either indoor or outdoor, based on its IP67/IP65 rating.
- Follow the safety guidelines and regulations specified in the user manual for proper installation and operation of the LED driver.
For further assistance or troubleshooting, refer to the user manual or contact customer support.
Features
- Constant Voltage + Constant Current mode output
- Circular metal housing with class I design
- Built-in active PFC function
- IP67 / IP65 rating for indoor or outdoor installations
- Function options: output adjustable via potentiometer; 3 in 1 dimming; DALI
- Typical lifetime>50000 hours
- 5 years warranty
Applications
- LED bay lighting
- LED stage lighting
- LED spot lighting
- Type “HL” for use in Class I, Division 2 hazardous (Classified location.
Description
HBG-160 series is a 160W AC/DC LED driver featuring the circular shape design. It operates from 90~305VAC and offers the dual modes constant voltage and constant current output models with different rated voltage between 24Vand 60V. Thanks to the high efficiency up to 93.5%, with the fanless design, the entire series is able to operate for -40 °C ~ +85°C case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HBG-160 is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.
Model Encoding
| Type | P Level | Function | Note |
|---|---|---|---|
| Blank | P67 | o fixed. | In Stock |
| A | P65 | o adjustable through built-in potentiometer. | In Stock |
| B | P67 | 3 in 1 dimming function (1~10Vdc, 10V PWM signal and resistance) | In |
Stock
AB| P65| o adjustable through built-in potentiometer with 3 in 1 dimming
function| In Stock
DA| P67| DAL control technology.| In Stock
SPECIFICATION
| MODEL | HBG-160-24 | HBG-160-36 | HBG-160-48 | HBG-160-60 |
|---|
OUTPUT
| DC VOLTAGE| 24V| 36V| 48V| 60V
CONSTANT CURRENT REGION Note.2| 14.4 ~ 24V| 21.6 ~ 36V| 28.8
~ 48V| 36 ~ 60V
RATED CURRENT| 6.5A| 4.4A| 3.3A| 2.6A
RATED POWER| 156W| 158.4W| 158.4W| 156W
RIPPLE & NOISE (max.) **Note.3**| 200mVp-p| 300mVp-p| 300mVp-p| 300mVp-p
CURRENT ADJ. RANGE
| Adjustable for A/AB-Type (via built-in potentiometer)
3.9 ~ 6.5A| 2.6 ~ 4.4A| 1.98 ~ 3.3A| 1.6 ~ 2.6A
VOLTAGE TOLERANCE Note.4| ±2.0%
LINE REGULATION| ±0.5%
LOAD REGULATION| ±1.0%
SETUP, RISE TIME Note.6| 2500ms, 200ms / 115VAC 500ms,
200ms / 230VAC
HOLD UP TIME (Typ.)| 12ms /115VAC, 230VAC
INPUT
| ****
VOLTAGE RANGE Note.5
| 90 ~ 305VAC 127~417VDC
(Please refer to “STATIC CHARACTERISTIC” section)
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR
| PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC@full load
(Please refer to “POWER FACTOR (PF) CHARACTERISTIC” section)
TOTAL HARMONIC DISTORTION
| THD< 20%(@load≧60%/115VC,230VAC; @load≧75%/277VAC)
(Please refer to “TOTAL HARMONIC DISTORTION(THD)” section)
EFFICIENCY (Typ.) Note.7| 92%| 92%| 93%| 93.5%
AC CURRENT (Typ.)| 1.7A / 115VAC 0.78A / 230VAC 0.7A
/ 277VAC
INRUSH CURRENT (Typ.)| COLD START 65A(twidth=550 μ s measured at 50%
Ipeak) at 230VAC ; Per NEMA 410
MAX. No. of PSUs on 16A CIRCUIT BREAKER| 4 units (circuit breaker of
type B) / 7 units (circuit breaker of type C) at 230VAC
LEAKAGE CURRENT| <0.75mA / 277VAC
NO LOAD / STANDBY POWER CONSUMPTION| Standby power consumption <0.5W for
B/AB/DA-Type Blank/A-Type please refer to Note.9
PROTECTION
| OVER CURRENT| 95 ~ 108%
Constant current limiting, recovers automatically after fault condition is
removed
SHORT CIRCUIT| Hiccup mode, recovers automatically after fault condition
is removed
OVER VOLTAGE
| 28 ~ 34V| 41 ~ 47V| 54 ~ 62V| 65 ~ 75V
Shut down o/p voltage with auto-recovery or re-power on to recovery
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after
temperature goes down
ENVIRONMENT
| WORKING TEMP.| Tcase=-40 ~ +85℃ (Please refer to “ OUTPUT LOAD vs
TEMPERATURE” section)
MAX. CASE TEMP.| Tcase=+85℃
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X,
Y, Z axes
SAFETY & EMC
| SAFETY STANDARDS| UL8750(type”HL”),CSA C22.2 No.250.13-12, TUV BS
EN/EN61347-1,BS EN/EN61347-2-13; BIS IS15885(for 36A,48A,48B,60A, 60DA only),
EAC TP TC 004, GB19510.1,GB19510.14, IP65 or IP67 approved
DALI STANDARDS| Compliance to IEC62386-101, 102, 207 for DA-Type only
WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/
70% RH
EMC EMISSION| Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C
(@load≧60%) ; BS EN/EN61000-3-3, GB17743 and GB17625.1, EAC TP TC 020
EMC IMMUNITY
| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547,light industry level (surge immunity:Line-Earth:4KV, Line-Line:2KV), EAC TP TC 020
OTHERS
| MTBF| 783.1K hrs min. Telcordia SR-332 (Bellcore) ; 252.3Khrs
min. MIL-HDBK-217F (25℃)
DIMENSION| ψ151.68mm 66.5mm (D H)
PACKING| 1.53Kg; 8pcs/13.8Kg/1.37CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 230VAC
input, rated current and 25℃ of ambient temperature.
2. Please refer to “DR V NG METHODS OF LED MODULE”.
3. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
4. Tolerance : includes set up tolerance, line regulation and load regulation.
5. De-rating may be needed under low input voltages. Please refer to “STAT C CHARACTER ST C” sections for details.
6. Length of set up time is measured at cold first start. Turning ON/OFF the driver may lead to increase of the set up time.
7. The DA type power supply is less efficient than the typical efficiency in specification by 1%.
8. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
9. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently connected to the mains.
10. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 70℃ or less.
11. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com
12. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
13. For any application note and P water proof function installation caution, please refer our user manual before using. https://www.meanwell.com/Upload/PDF/LED_EN.pdf
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
BLOCK DIAGRAM
DRIVING METHODS OF LED MODULE
- This series is able to work in either Constant Current mode (a direct drive way) or Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs.
DIMMING OPERATION
3 in 1 dimming function (for B/AB-Type)
- Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 1 ~ 10VDC, or 10V PWM signal or resistance.
- Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
- Dimming source current from power supply: 100μA (typ.)
Applying additive 1 ~ 10VDC
Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz)
Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.
Applying additive resistance
Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.
- Using a switch and relay can turn ON/OFF the lighting fixture.
DALI Interface (primary side; for DA-Type)
- Apply DALI signal between DA+ and DA-.
- DALI protocol comprises 16 groups and 64 addresses.
- First step is fixed at 8% of output.
CHARACTERISTIC
OUTPUT LOAD vs TEMPERATURE(Note.11)
STATIC CHARACTERISTIC
POWER FACTOR (PF) CHARACTERISTIC
- Tcase at 75℃
- De-rating is needed under low input voltage.
TOTAL HARMONIC DISTORTION (THD)
- 48V Model, Tcase at 75℃
EFFICIENCY vs LOAD
HBG-160 series possess superior working efficiency that up to 93% can be reached in field applications.
- 48V Model, Tcase at 75℃
LIFE TIME
MECHANICAL SPECIFICATION
Blank-Type
- tc: Max. Case Temperature. (case temperature measured point)
- Ta: Ambient Temperature measured point
A-Type
- tc: Max. Case Temperature. (case temperature measured point)
- Ta: Ambient Temperature measured point
B/DA-Type
- tc: Max. Case Temperature. (case temperature measured point)
- Ta: Ambient Temperature measured point
AB-Type
- tc: Max. Case Temperature. (case temperature measured point)
- Ta: Ambient Temperature measured point
INSTALLATIONS
Caution
- Please inspect the appearance of the driver if the package is damaged. There should not be any cracks.
- Please do not drop or bump the driver.
- All screws including the suspension screw should be paired with a spring washer and locked tight.
- The entire luminaire, including the driver, should be limited to 10Kg or less.
- The luminaire should be cautiously protected from damage due to shock throughout packaging and transportation.
- Please thoroughly follow the preceding cautionary notes to prevent the luminaire from falling, leading to injuries.
Scan
Documents / Resources
| MEAN
WELL HBG-160 Series Constant Voltage Constant Current LED
Driver
[pdf] Owner's Manual
HBG-160 Series Constant Voltage Constant Current LED Driver, HBG-160 Series,
Constant Voltage Constant Current LED Driver, Constant Current LED Driver,
Current LED Driver, LED Driver, Driver
---|---