DK2 TMC201 Hitch Mounted Steel Motorcycle Carrier User Manual

: June 13, 2024
: DK2

Table of Contents

DK2 TMC201 Hitch Mounted Steel Motorcycle Carrier
WARRANTY
TECHNICAL SPECIFICATIONS
SAFETY CONVENTIONS
ADDITIONAL INFORMATION AND POTENTIAL CHANGES
ASSEMBLY OVERVIEW
SCHEMATICS
PARTS LIST
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

DK2 TMC201 Hitch Mounted Steel Motorcycle Carrier

TMC201 HITCH-MOUNTED MOTORCYCLE CARRIER

Technical Specifications:

Model Number: TMC201
Mount Style: Hitch-mounted
Coupler: 2 (5.08cm)
Weight Capacity:
- Hitch / Vehicle Tongue Weight Limit: 300lb (136kg), 350lb (159kg), 500lb (227kg)
- Maximum Weight Capacity of Carrier: 180lb (82kg), 225lb (102kg), 350lb (159kg), 750lb (340kg) or more, 400lb (204kg) max
Assembled Dimensions: 55 (L) x 21 (W) x 7 (H) / 139.7cm (L) x 53.3cm (W) x 17.8cm (H)
Assembled Weight: 86lb (39kg)
Shipping Dimensions: 56 (L) x 18.1 (W) x 7.9 (H) / 155.5cm (L) x 46cm (W) x 20cm (H)
Shipping Weight: 89lb (40.4kg)

Safety Conventions:

Danger: This indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Warning: This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
Caution: This indicates a hazardous situation, which, if not avoided, may cause minor or moderate injury.

Important Safety Information:

Read and understand the complete User Manual before assembling or using this product. Failure to comprehend and comply with warnings, cautions, and instructions for assembly and operation could result in serious injury or death.
Do not permit others that have not read and understood the complete User Manual to use this product. It is the sole responsibility of the user to understand the assembly and safe operation of this product.
Do not use this product for any purpose other than carrying motorcycles, for which it was designed. Any other use is unauthorized and may result in serious injury or death.

Product Usage Instructions:

Ensure that you have read and understood the complete User Manual before using the TMC201 Hitch-Mounted Motorcycle Carrier.
Attach the carrier to your vehicle’s hitch receiver using the provided coupler.
Refer to the weight capacity chart in the User Manual to determine the maximum weight capacity of your carrier. Ensure that your motorcycle does not weigh more than the specified maximum weight capacity.
Adjust the height of the carrier based on your motorcycle’s dimensions and ground clearance. Ensure that the carrier sits at a safe height relative to the ground.
Load your motorcycle onto the carrier, ensuring it is properly secured using the appropriate tie-down straps or restraints.
Before driving, double-check that the carrier and motorcycle are securely attached and that all safety measures have been taken.
Drive carefully and adjust your driving according to the weight and dimensions of the loaded motorcycle on the carrier.

For further assistance or inquiries, please contact Customer Service at 1 888-277-6960, Monday – Friday, 8AM – 4PM EST or visit www.dk2.com.

IMPORTANT: RETAIN FOR FUTURE REFERENCE AND READ CAREFULLY BEFORE USE.
PLEASE DO NOT RETURN TO YOUR RETAILER.

WARRANTY

WHAT IS COVERED
DK2 Inc. warrants to the original purchaser of a DK2 Inc. item that the product will be warrantied for a period of one (1) year from the date of the original purchase.
If within one (1) year from the original date of purchase this product fails due to defect in material or workmanship,DK2 Inc. will repair, replace, or supply any defective part at our option. Upon expiry of one (1) year, DK2 Inc. will have no further liability related to the product.
DK2 Inc. does not authorize any party, including its authorized distributors or dealers, to offer any other warranty on behalf of DK2 Inc.

THIS WARRANTY DOES NOT COVER OR APPLY TO:

(a) Damage to the product due to misuse, mishandling and abuse
(b) Improper installation, maintenance and storage
(c) Expendable parts such as nuts and bolts, pins and springs.
(d) Normal wear and tear
(e) Consequential damage & incidental damages such as damage to persons or property

This DK2 Inc. product is intended for personal use only. It is not intended for commercial use and subsequent use in this capacity will void all warranty claims.

PROCEDURE FOR OBTAINING A RETURN AUTHORIZATION
Within the one (1) year warranty period, the purchaser of the product must notify an authorized distributor or dealer of the claimed defect and provide proof of original purchase. At this time the validity of the claim will be determined and a Return Goods Authorization Number (RGA#) will be issued if approved. No returned product will be accepted under warranty unless accompanied by an RGA# issued by DK2 Inc.

RESOLUTION FOR A DEFECTIVE PRODUCT
DK2 Inc. will at its option repair or replace the defective product covered by this warranty. The repaired product will be shipped to the purchaser upon completion. All transportation charges shall be the responsibility of the purchaser. Any damage in transit will be the responsibility of the carrier or at the risk of the purchaser.

REGISTERING YOUR PRODUCT
Please take a minute and visit our website to register your product at www.DK2.com.

TECHNICAL SPECIFICATIONS

SAFETY CONVENTIONS

DANGER: This indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING: This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION: This indicates a hazardous situation, which, if not avoided, may cause minor or moderate injury.

ADDITIONAL INFORMATION AND POTENTIAL CHANGES

We reserve the right to discontinue, change, and improve our products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional.
Some illustrations may not be applicable to your product.

IMPORTANT SAFETY INFORMATION

WARNING:

Read and understand the complete User Manual before assembling or using this product. Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death.
Do not permit others that have not read and understood the complete User

Manual to use this product. It is the sole responsibility of the user to understand the assembly and safe operation of this product.

DANGER:

INTENDED USE
Do not use this product for any purpose other than carrying motorcycles, for which it was designed. Any other use is unauthorized and may result in serious injury or death.
GENERAL SAFETY
Failure to follow warnings, cautions, and assembly instructions in the User Manual may result in serious injury or death.

CAUTION: GENERAL REMARKS

Please read and observe the instructions carefully before you use the product, and keep them in a safe place for future use. Check the parts list after opening the package. Make sure that all parts are fully assembled according to the instruction before fitting it into your car.
The user is responsible for assembly and installation of this product, and the manufacturer disclaims any liability due to improper fitting or use of this product.
Failure to properly install this motorcycle carrier and/or the motorcycle may cause damage to the vehicle and/or the motorcycle, and may result in personal injury.
Do not modify any components of the product and remove the carrier if not in use.
This motorcycle carrier is designed to be fitted directly on vehicles with a 2” (5.08cm) hitch receiver.

WARNING: SAFE AND PROPER USE

Please make sure you clean the surface of the hitch receiver completely before installing the carrier.
Always secure the wheels of the motorcycle to the carrier.
Check if distance from the exhaust pipe to the motorcycle tires is safe for your motorcycle. The heat of the exhaust could damage the motorcycle or the carrier.
If your vehicle is equipped with an automatic tailgate opening system, disable this function when using the carrier, and open the tailgate manually.
When loading the motorcycle, remove all loose parts and accessories from the motorcycle.
The user is responsible for periodically verifying that all hardware is securely tightened for safety purposes.
Do not open the tailgate with the motorcycle installed on the carrier.

WARNING: ROAD SAFETY

The motorcycle carrier increases the vehicle’s length, and the motorcycle may increase its width and height. Be aware of this when passing through narrow or low-clearance spaces and when reversing. Any loads exceeding the indicated dimensions must nevertheless respect existing regulations and be properly secured.
The load of the carrier and motorcycles will affect driving. Do not exceed the speed limit, and do not drive faster than 74.5 mph (120 km/h).
Drive slowly over speed bumps. Respect the speed limit, and adapt your speed to the condition of the road.
Off-road driving is not recommended and could result in damage to your vehicle, hitch receiver, motorcycle carrier, or your motorcycle.
If you hit a bump or hole in the road, stop your vehicle and inspect the motorcycle and the carrier. If you notice anything wrong, remove the motorcycle and do not use the motorcycle carrier.
Make sure there is a safe distance between the motorcycle and the ground, especially when entering a driveway.

CAUTION: MAINTAINING YOUR MOTORCYCLE CARRIER

Periodically inspect the product for signs of wear, corrosion and fatigue.
Do not use the carrier with defective parts, contact the dealer to replace them before using it again.
Remove the product before entering an automatic car wash.
To keep your product in the best condition, it is recommended to remove the product from your vehicle when not in use. Please be advised that this product is not designed to resist extreme weather conditions, especially seacoast air.
Lubricate the bolts in order to avoid corrosion.

WARNING

There is an inherent risk involved in the use of loading, unloading and transport of cargo. DK2 Inc. assumes no liability whatsoever for damage or injury incurred during the use of this product.
Inspect the Hitch-Mounted Motorcycle Carrier before each use. Tighten any loose hardware and replace any worn or damaged parts. Check that brake lights, turn signals, and tail-lights all function properly.
Ensure that the 5/8” hitch receiver pin is attached and locked. Safety chains must be attached at all times. WedgeLock Nut must be tightened securely.
Do not overload. Maximum capacity is 350lb (159kg) on a hitch receiver with maximum tongue weight rating of 500lb (227kg). Maximum capacity is 400lb (181kg) on a hitch receiver with maximum tongue weight rating of 750lb (340kg). See chart on Technical Specifications (page 4).
Ensure the motorcycle is securely fastened to the carrier. DK2 Inc. assumes no liability whatsoever for damage caused by motorcycles that were not properly secured. Never ride the motorcycle onto the carrier.
Do not obstruct your license plate from view. If necessary, re-located license plate as per local laws.
Do not exceed the tongue weight of your vehicle or the tongue weight limit for your hitch receiver. These may be two different figures. It is your responsibility to ensure that your hitch receiver tongue weight limit is equal to or less than the limit for the vehicle.
This should have been determined at the time the hitch receiver was installed. DK2 Inc.assumes no responsibility whatsoever for hitch receivers that are damaged, improperly installed, or have a weight capacity which exceeds the safe limit for the vehicle.

CAUTION
Do not use the Hitch-Mounted Motorcycle Carrier if it sits at a dangerously low height relative to the ground. The Carrier and/or front wheel of the loaded motorcycle may “bottom out” while driving and damage may occur. It is up to the operator to determine what is a safe height for the Carrier, and to drive accordingly.

CAUTION
Ensure tie-down straps utilized are in good condition and of the proper strength.

ASSEMBLY OVERVIEW

LIST OF PARTS SHOWN FOR ASSEMBLY IN THIS SECTION:

STEP 1: HITCH ASSEMBLY

Separate the Wedgelock Inner Assembly (B) by removing the Wedgelock Pin (20) from the Wedgelock Nut Tube (23).
Insert and re-fasten the Wedgelock Pin (20) to the Wedgelock Nut Tube (23) inside the Wedgelock Bracket (22) as shown to complete the Hitch Assembly.

STEP 2: INSTALL THE HITCH ASSEMBLY
Fit the Base Assembly (A) over the Hitch Assembly and fasten them together using two M12 U-Bolts (18), four M12 Washers (2), and four M12 Nylock Hex Nuts (1).

STEP 3: FRONT WHEEL CHANNEL

Align the two Sliding Side Channels (3) to the two holes in the Base Assembly (A).
Once aligned, fit the Wheel Cradle (12) and align to the same spot as shown. Fasten the Sliding Side Channels (3) and the Wheel Cradle (12) to the Base Assembly (A) using two M12 Hex Bolts (4), two M12 Washers (2) and two M12 Nylock Hex Nuts (1).
Install the Wheel Stop (11) by fastening it to the Sliding Side Channel (3) as shown using two M12 Hex Bolts (4), two M12 Washers (2), and two M12 Nylock Hex Nuts (1).

STEP 4: HITCHING TO YOUR VEHICLE
Attach the motorcycle carrier to your vehicle and secure it using the Hitch Pin (19) and R-Clip (21) as shown.

STEP 5: SLIDING TIE-DOWN TUBE
Secure the Sliding Tie-Down Tube (8) through the Base Assembly (A) using a Safety Pin (7).

STEP 6: LOCK PIN
The Lock Pin (9) is secured through the Main Channel (10) by a Safety Pin (7). To use the tiltdown feature of the motorcycle carrier, remove the Safety Pin (7), then the Lock Pin (9), and the Main Channel (10) will unlock for tilt- down functionality. You can temporarily store the Lock Pin (9) into the Main Cross Tube (17) until you need to lock the carrier back in place.

STEP 7: LOADING THE MOTORCYCLE
After tilting the Main Channel (10) down, you can now mount your motorcycle.

STEP 8: SECURING THE MOTORCYCLE

Once the motorcycle is loaded, lift the carrier by the handles of the Main Channel (10) and re-inserting the Lock Pin (9) and Safety Pin (7) as shown.
Secure the motorcycle to the handles in the Main Channel (10) with the Chain (24) as shown.

SCHEMATICS

PARTS LIST

ITEM # PART # DESCRIPTION QTY.

1| TMC20101| M12 Nylock Hex Nut| 8
2| TMC20102| M12 Washer| 8
3| TMC20103| Sliding Side Channel| 2
4| TMC20104| M12 Hex Bolt| 4
5| TMC20105| M8 Nylock Hex Nut| 4
6| TMC20106| M8 Lock Washer| 4
7| TMC20107| Safety Pin| 2
8| TMC20108| Sliding Tie-Down Tube| 1
9| TMC20109| Lock Pin| 1
10| TMC20110| Main Channel| 1
11| TMC20111| Wheel Stop| 1
12| TMC20112| Wheel Cradle| 1
13| TMC20113| M8 Washer| 4
14| TMC20114| Bottom Plate| 1
15| TMC20115| M8 Hex Bolt| 4
16| TMC20116| Plastic Tube Slip| 1
17| TMC20117| Main Cross Tube| 1
18| TMC20118| M12 U-Bolt| 2
19| TMC20119| Hitch Pin| 1
20| TMC20120| Wedgelock Pin| 1
21| TMC20121| R-Clip| 1
22| TMC20122| Wedgelock Bracket| 1
23| TMC20123| Wedgelock Nut Tube| 1
24| TMC20124| Chain| 1