DK2 POWER OPC505AE 5 Inch Auto Feed Chipper Instruction Manual

: June 12, 2024
: DK2 POWER

Table of Contents

ASSEMBLY
OPERATION
WARRANTY
References
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OPC505AE
5-INCH AUTO FEED CHIPPER
AUTO FEED · D.O.T. TOWABLE · KOHLER® ENGINE
ASSEMBLY GUIDE

SECTION I

ASSEMBLY

STEP BY STEP INSTRUCTIONS

UNPACK ALL ITEMS

Open and unpack all items. Leave lots of working space and inspect all parts. Your chipper is shipped in a crate, remove all sides before you begin assembly.

Assemble the main feed chute with the hinges and hardware provided.
Connect the wiring as shown.

NOTE: UPON INSPECTION OF PARTS IF YOU FIND ANY DAMAGED OR MISSING PARTS PLEASE CALL DK2 POWER AT 702-331-5353 OR CONTACT US VIA OUR WEBSITE WWW.DK2POWER.COM WE WILL REPLACE ANY MISSING PARTS TO YOU FREE

PLEASE DO NOT RETURN TO THE STORE

INSTALLING THE ROLLER VALVE

Install the roller valve under the chute.
Use 2 bolt hardware included.

INSTALLING THE FEED ROLLER SPEED CONTROL

Install the feed roller speed control to the side of the chute.
NOTE: TAKE CARE NOT TO DROP ANY HARDWARE INTO THE FEED CHUTE AND INTO THE CUTTING CHAMBER.

INSTALLING THE CHIP CHUTE

Install the chip chute.
Bolt 4 places.

INSTALLING THE TOW BAR

Install the tow bar.
Use 2 bolts and hardware provided and secure tightly.

SCHEMATICS

PARTS LIST

NO.| DESCRIPTION| QTY.| NO.| DESCRIPTION| QTY.| NO.| DESCRIPTION| QTY.
---|---|---|---|---|---|---|---|---
1| Penta-blade rod| 1| 34| Tank| 1| 62| Belt A dia. 500|
2| Triangle blade| 1| 35| Oil outlet filter| 1| 63| Pin 8’7’30| 1
3| | | 36| 1.5 inch interface| 1| 64| Rubber seal|
4| M10 25 thinhead screw| 1| 37| Oiloutlet interface| 1| 64A| Preforming| 1
5| Bearing 1507| 1| 38| Pin dia. 3.5’40| 1| 64B| Pulling rivet|
6| Pulley dia.200| 1| 39| Nut M24| 1| 64C| Spring| 1
7| B-belt 940| 1| 40| dia. 25 washer| 1| 640| Switch box|
8| Engine| 1| 41| Wheel16 8.0-7| 1| 64E| Rubber seal| 1
9| Adjust plate 4-0| 1| 42| Flange| 1| 65| Emergency stop|
10| D Pin dia. 10’85| 1| 43| Seal dia. 25•4r7| 1| 66| Hopper block plate| 1
11| Tow bar| 1| 44| Bearing 6205| 1| 67| Push bar|
12| Belt cover| 1| 45| Wheel pipe axle| 1| 68| Pump joint| 1
13| Pulley dia.125| 1| 46| Battery box| 1| 69| Pump|
14| Washer 2-0| 1| 47| Base frame plate| 1| 70| Pump fixing plate| 1
15| M8’25 screw| 1| 48| Mouth frame| 1| 71| Pump pulley|
16| Bearing 6306-2RS| 1| 49| Feed rubber| 1| 72| Motor| 1
17| Lock nut M35’1-5| 1| 50| Foot angle plate| 1| 72A| Ratchet rack|
18| Blade push-plate| 1| 50A| Pipe| 1| 72B| Ratchet| 1
19| Key way 8’7’60| 1| 50B| Supporting spring| 1| 73| Top cover|
20| Longe blade spacer| 1| 50C| Spring| 1| 74| Top body| 1
21| Bearing base| 1| 51| Feed hopper| 1| 75| Screw hook|
22| Fan plate| 1| 51A| Emergency panel| 1| 76| Bottom discharge| 1
23| Blade plate| 1| 51B| Movable plate| 1| 77| Top discharge| 1
24| Anvil| 1| 52| Switch valve| 1| 78| Fasten handle| 1
25| Bottom frame| 1| 53| Speed valve| 1| 79| Reflect cover| 1
26| Switch| 1| 54| Spring| 1| 80| Seal dia. 723010| 1
27| Battery| 1| 55| Cover| 1| 81| Protective plate| 1
28| Cover fixing plate| 1| 56| Short blade spacer| 1| 82| Stop bar| 1
29| Rear frame| 1| 57| Interfal rod| 1| 83| Oil seal| 1
30| Rubber pad| 1| 58| Main axle| 1| 84| Tension pulley| 1
31| Oil bean cover| 1| 59| Plate blade| 1| 85| Flower bolt M12*85| 1
32| Oil feed filter| 1| 60| Bearing FL206| 1| 86| Adjustable feet| 1
33| Chain| 1| 61| Pulley A dia. 90| 1| | |

SECTION II
PROPER USE GUIDELINES

OPERATION

KOHLER INSTRUCTIONS

NOTE: READ THE KOHLER ENGINE MANUAL SUPPLIED WITH YOUR UNIT FOR FULL ENGINE OPERATION, SAFETY, AND MAINTENANCE.

YOUR UNIT HAS A COMMERCIAL KOHLER ENGINE WITH A 3 YEAR PARTS AND SERVICE WARRANTY. FOR WARRANTY IN YOUR AREA, CONTACT YOUR NEAREST KOHLER DEALER.
VISIT WWW.KOHLERENGINES.COM FOR PARTS, SERVICE, MANUALS, AND DEALER LOCATIONS.

BEFORE STARTING ENGINE

CLEAR AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED. THINK SAFETY. THIS CHIPPER CAN CAUSE INJURY IF SAFETY IS NOT ENFORCED. ONLY ONE OPERATOR SHOULD WORK ON THIS UNIT. NEVER HAVE ANOTHER PERSON IN THE AREA OR IN FRONT OF THE CHIP EXPULSION CHUTE.

IF YOUR UNIT WILL NOT START

Check the oil level. Your engine has a low oil shutoff protection and will not start if low on oil.
Make sure spark plug wire is seated.
Move the gas lever on to the right. Left position is off.
Use the choke if needed to start in cold weather.
Check your gas level.

DO NOT WEAR LOOSE FITTING CLOTHES THAT COULD GET STUCK IN THE RAM.
ONLY CHIP WOOD, NO METAL OR PLASTIC OR RUBBER. WOOD ONLY.
CHILDREN SHOULD NOT RUN THIS EQUIPMENT.
STAY ALERT OF YOUR SURROUNDINGS AND PERSONS THAT COULD APPEAR IN THE AREA WHILE YOU ARE WORKING.
LOAD TREES INTO FEED CHUTE. ADJUST FEED ROLLER TO SLOW FOR LARGER TREES AND FASTER FOR SMALLER TREES. USE LEVER IN CENTER OF FEED CHUTE TO CONTROL FORWARD/NEUTRAL/REVERSE OF FEED ROLLER.
IF ENGINE SPEED IS REDUCED WHEN CHIPPING, ADJUST THE ROLLER SPEED.
WEAR SAFETY GLASSES, GLOVES AND PROTECTIVE SHOES.
OPERATE OUTDOORS ONLY – GAS FUMES ARE DEADLY INDOORS.

RUN ENGINE AT FULL RPM. ALLOW MACHINE TO REGAIN RPM BETWEEN CHIPPING AND NEVER DISCONNECT SAFETY SWITCHES OR RUN WITH COVERS OPEN.

WARRANTY

1 YEAR WARRANTY
PLEASE DO NOT RETURN TO THE STORE
YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE.
CALL US AT 1 888-277-6960 FOR FAST WARRANTY PARTS AND QUESTIONS.

WHAT IS COVERED – 3 YEAR ENGINE AND 1 YEAR COMMERCIAL WARRANTY INCLUDED
Detail K2 Inc. warrants to the original purchaser that product will be free and clear of manufacturing defects in workmanship and materials under normal use and service for a period of one (1) year from the date of the original purchase. If within one (1) year from the original date of purchase this product fails due to defect in material or workmanship, Detail K2 will repair, replace, or supply any covered defective part at our option. DK2 POWER is 1-year parts only warranty no labor. Kohler 3 year warranty is PARTS and LABOR.
Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not authorize any party, including its authorized distributors or dealers, to offer any other warranty on behalf of Detail K2 Inc.

SERIAL NUMBERS MUST BE REGISTERED ONLINE ATWWW.DK2POWER.COM , WARRANTY NONTRANSFERABLE.
KOHLER ENGINES –KOHLER CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY
KOHLER ENGINES –KOHLER SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY see your
Kohler manual for specific warranty.
DK2–1-Year parts only, no labor. 3-year commercial Kohler warranty.

THIS WARRANTY DOES NOT COVER OR APPLY TO:
(a) Damage to the product due to misuse, mishandling and abuse
(b) Improper installation, maintenance and storage
(c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and fittings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires.
(d) Normal wear and tear
(e) Consequential damage & incidental damages such as damage to persons or property

PROCEDURE FOR OUTDOOR POWER EQUIPMENT WARRANTY
Within the one (1) year warranty period, the purchaser of the product can CALL 1 888-277-6960 or contact us on www.DK2Power.com. Notify us of the claimed defect and provide proof of original purchase. At this time the validity of the claim will be determined, and if approved replacement parts will be issued. No returned product will be accepted under warranty unless accompanied by an RGA# issued by Detail K2 Inc.

DAMAGED FREIGHT
Damage to your product caused by freight mishandling is NOT covered under warranty. If your freight arrives damaged, REFUSE it. Inspect your product when it arrives, otherwise if you accept it, you will be responsible for filing any freight claims with the delivery company. DK2 warranty excludes damage to product.

RETURNS BEFORE GAS AND OIL
Follow the return policy from the retailer you purchased the equipment from.

RESOLUTION FOR A DEFECTIVE PRODUCT AFTER GAS AND OIL HAS BEEN ADDED.
Call us at 1 888-277-6960 between 8am- 4pm Monday to Friday EST.