Danfoss Ally Heating Control Installation Guide

June 13, 2024
Danfoss

Danfoss Ally Heating Control

Introduction

Segment
This application guide covers the use Danfoss Ally™.

Overview of the units in a Danfoss Ally™ system

  • Danfoss Ally™ Gateway
    The Danfoss Ally™ Gateway is a programmable, wireless control system that connects all the Danfoss Ally™ devices to the internet and intelligently controls your heating via a free app downloadable from Google Play and App Store.

  • Danfoss Ally™ Radiator Thermostat
    Danfoss Ally™ Radiator Thermostat is a connected radiator thermostat for residential use.
    It is a Zigbee 3.0 certified product, compatible with Danfoss Ally™ Gateway and with third party systems using Zigbee protocol.

  • Danfoss Ally™ Room Sensor
    Danfoss Ally™ Room Sensor measures the temperature and humidity in the room and makes sure each radiator delivers the exact amount of heat needed for temperature perfection.

  • Danfoss Ally™ Zigbee repeater
    Is used for extending the wireless transmission range between Danfoss Ally™ Gateway and other units in a system.

  • Danfoss Icon™/Icon2™
    Advanced room controls for hydronic floor heating and other applications with actuators. Designed like a light switch to complement the interior.

Number of units in a Danfoss Ally™ system
When building a Danfoss Ally™ system it is important to remember that the total number of units for the one Danfoss Ally™ Gateway must not exceed 199 mains and battery-powered devices:

Danfoss Ally™ Radiator Thermostat 32 units

Danfoss Ally™ Room Sensor
Danfoss Ally™ Zigbee Repeater|

199 units

Danfoss Ally™ Boiler Relay
Danfoss Icon™ Zigbee Module / Danfoss Icon™ Master Controller (floor heating)
Danfoss Icon2™ Main Controller (floor heating)
Danfoss Icon™ Room Thermostat
Danfoss Icon2™ Room Thermostat
Number of devices per room| 50 units
Number of rooms per Home/Family| 20 pcs.
Number of Homes/Families per one account| 20 pcs.
Number of devices per account (20 homes/families and 200 units per each)| 4000 units
Number of Home/Family members per one account| 20 pcs.
Number of devices per one Home/Family| 200 units

Best practices
Danfoss Ally™ Radiator Thermostats are masters in temperature regulation, but if your radiator is hidden behind a curtain or a piece of furniture, it is recommended to install Danfoss Ally™ Room Sensor to your set-up. Doing this you will achieve a perfect indoor climate. The small and discrete room sensor measures both temperature and humidity, and communicates back to the Danfoss Ally™ Gateway. Do not install Danfoss Ally™

  • Room Sensor on outer walls or where it will be subject to direct sunlight.
  • The installation height should be 1,5 m mini-mum from the floor surface. The room sensor needs to be at least 0,5m away from doors and windows.
  • In wet rooms Danfoss Ally™ Room Sensor RS shall be installed according to local building regulations.

Danfoss Ally™ Radiator Thermostat
The batteries on the Danfoss Ally™ Radiator Thermostat last up to two years. A month before the battery is completely discharged, a low battery symbol appears on the thermostat’s display and PUSH notifications inform you that it is time to replace the batteries. A good tip is to set a calendar reminder for 2 years in the future, where you change all the batteries at once – even if they have not necessarily run out yet.

If you do not change the batteries before they run completely dry, the thermostat will open slightly and thus ensure that heat constantly flows through the radiator. This is a safety mode to ensure that frost damage does not occur if the thermostat is placed in an otherwise cold room.

General Guidelines

Heat supply
If the heating system has been optimized for constant set temperature around the clock, you may need to adjust the settings when working with setback periods. When changing the temperature from a low economy setting to a comfort temperature, the system must be able to supply enough heat to raise the room temperature at least 1 °C per hour to perform well. Com-pared to a steady temperature the heating system must typically be able to supply 25% more heat, but only for a short period of time during heat up.

How to achieve 25% extra capacity in a system that should run boost:

Limitations Action
Max. ΔP and temperature reached: Increase valve presetting
Max. temperature and preset reached: Increase pump pressure
Max. preset and ΔP reached: Increase water temperature

NOTE: Maximum acceptable presetting, water temperature and pump differential pressure settings are different from system to system and depend on the application.
For radiator valves with pre-setting, balance the system to allow for enough flow.

  • The supply line temperature at the radiator valves should be above 40 °C to ensure optimal control.
  • Make sure that the supply water temperature and flow is adequate to provide enough energy.
  • Increase the temperature or the pump level, if necessary.

Functions
Danfoss Ally™ Radiator Thermostat has a built in function that senses if a window has been opened. It will automatically shut off the heat for 30 minutes, after which the heating
in the room will automatically be restarted. If you have more than one radiator in the same room, only one of the thermostats has to register an open window, after which all the radiators in the same room will shut off.

Please note

  • The radiator must be located in the immediate vicinity of the window (which it most often will). If the radiator is located e.g. 10 meters from the window, it may be difficult for the ther-mostat to sense a clear drop in temperature, which is needed for it to turn off the heat.

  • Between the finish of the “open window” period and the start of a new one there must be at least 45 minutes.

  • The first activation of the “open window” feature is 75 minutes after the battery insert.

  • If you live in a home without a ventilation system, we recommend that you ventilate the entire house twice daily for a minimum of 5 minutes by opening windows in opposite ends of the house.

  • If you have a Danfoss Ally™ Room Sensor installed, the open window function will be disabled. The Room Sensor cannot detect that a window is open and the system will continue the heating process
    The pre-heat function ensures that the comfort temperature is reached at set time. The warm up time is continuously adjusted according to seasonal temperature changes.

  • Pre-heat function ensures that the wanted temperature is reached at the wanted time (here 20 °C at 07:00).

  • Pre-heat uses data from the previous 7 days to be able to reach the correct temperature at the right time.

  • Pre-heat is sensitive to large, rapid temperature changes.Danfoss-Ally-Heating-Control-FIG-5

Rooms
Covering the radiator – e.g. with furniture, curtains or a radiator cover – might cause heat to be accumulated around the thermostat.

Danfoss-Ally-Heating-Control-FIG-6

  • You can use Radiator Thermostat, but function is improved by using a Danfoss Ally™ Room Sensor.
  • Use with Danfoss Ally™ Room Sensor
  • Use with Danfoss Ally™ Room Sensor.

If two radiators are placed within 40 cm of each other, the heat emission from one radiator can affect the thermostat on the other radiator. In such cases it is recommended to install Danfoss Ally™ Room Sensor

Heating Control Danfoss Ally™

  • Direct heat radiation from large radiators may disturb the Radiator Thermostats ability to measure the room temperature correctly.
  • To avoid this, mount the thermostat pointing away from the radiator. The optimal solution is a Radiator Thermostat with a Danfoss Ally™ Room Sensor

Danfoss do not recommend to use an angle adapter, instead the valve should be turned or replaced.

A fireplace in the room can affect the pre heat function of the Radiator Thermostat and disturb the heating control. If you use your fireplace regularly it is recommended to deactivate the Pre-Heat function. By deactivating this function, Radiator Thermostat will work as a traditional thermostat, but with a delay in heating up the room after the fire has burned out.

NOTE: If the valve has been closed for a longer period there may be a delay in heating up the room.

Sunlight from large windows in the room can affect the Pre-Heat function of the Radiator Thermostat and disturb the heating control. Then it is recommended to deactivate this function. By deactivating it, Danfoss Ally™ Radiator Thermostat will work as a traditional thermostat, but with a delay in heating up the room after the heating from the sunlight has stopped.

Applications

Heating System with Central Boiler
A large gas, oil or pallet boiler which provides hot water to several households

Recommendations:

  • min. 40 °C supply temperature at the valve.
  • sufficient heating capacity to increase the room temperature with 1 °C per hour.
  • only radiator valves approved for Danfoss adapters ****

Boiler turned off at night
If the boiler is turned off or has reduced temperature during the night, then make sure that it is active when the Radiator Thermostat is programmed to warm.

Weather compensation
If the boiler’s heating curve is set to have the Radiator Thernostats on comfort temperature constantly, the curve must be increased in order to be able to raise the room temperature after a setback period.

  • If the setback periods are long, further increase might be necessary.
  • If the economy periods are short, less increase can be sufficient

Heating System with Boiler
A boiler with build-in or external domestic hot water tank can provide instant heat for the heating system, as well as for the domestic hot water.

Recommendations:

  • min. 40 °C supply temperature at the valve.
  • sufficient heating capacity to increase the room temperature with 1 °C per hour.
  • only radiator valves approved for Danfoss adapters.

Boiler turned off at night
If the boiler is turned off or has reduced temperature during the night, then make sure that it is active when the Radiator Thermostat is programmed to warm.

Weather compensation
If the boiler’s heating curve is set to have the radiator thernostats on comfort temperature constantly, the curve must be increased in order to be able to raise the room temperature after a setback period.

  • If the setback periods are long, further increase might be necessary.
  • If the economy periods are short, less increase can be sufficient.

District Heating
District heating is generated in a centralized location and distributed to residential and commercial use.

Recommendations:

  • min. 40 °C supply temperature at the valve.
  • sufficient heating capacity to increase the room temperature with 1 °C per hour.
  • only radiator valves approved for Danfoss adapters.

Weather compensation / ECL
If the boiler’s heating curve is set to have the radiator thermostats on comfort temperature constantly, the curve must be increased in order to be able to raise the room temperature after a setback period.

  • If the setback periods are long, further increase might be necessary.
  • If the economy periods are short, less increase can be sufficient.

Heat Pump
A heat pump is generating heating by transferring heat from a relatively low- temperature reservoir, such as air or ground, to one at a higher temperature.

Recommendations

  • min. 40 °C supply temperature at the valve.
  • sufficient heating capacity to increase the room temperature with 1 °C per hour.
  • only radiator valves approved for Danfoss adapters.

Weather compensation
If the heat pump’s heating curve is set to have the radiator thermostats on comfort temperature constantly, the curve must be increased in order to be able to raise the room temperature after a setback period.

  • If the setback periods are long, further increase might be necessary.
  • If the economy periods are short, less increase can be sufficient.

NOTE: If system is installed during period with outside temperature > 10° C opening point will not be found until temperature drops below 7-8° C.0

3.5 Danfoss Icon™/Icon 2™ – room thermostats for floor heating
Danfoss Icon™ comes in 3 modular concepts to cover every application – Wireless, 24V and 230V

Danfoss-Ally-Heating-Control-FIG-20

Danfoss Icon™ E-error codes description

Alarm code Problem Solution
Er03 You have set-up a cooling applica- tion that requires a reference
room thermostat to be appointed. Please go to the thermostat in the desired

ref- erence room and enter the thermostat installer menu. Set thermostat to ON in ME.6 “reference room thermostat”.
Er05| Communication lost to Radio Mod- ule.| Please check that the cable is properly connected in the Radio Module and Danfoss Icon™ Master Controller 24V.
Er06| Communication lost to room ther- mostat.| Identify the room thermostat by looking at the flashing outputs on the Danfoss Icon™ Master Controller 24V, or look at the thermostats. Wake up thermostat, then press  on the thermostat. Faling thermostat will say “NET ERR”.

In some cases it is necessary to add a repeater to establish a better wireless communication between the Master Controller and Thermostat. Replace batteries on room thermostat and per- form a network test (activate NET TEST in menu

ME.3 on room thermostat).

Er07| Communication lost to Slave Con- troller.| If wireless, check Radio Module connection

to Danfoss Icon™ Master Controller 24V. If wired system, check the wire connecting the controllers.

Er08| Communication lost from Slave to Master Controller.| If wireless, check Radio Module connection

to Danfoss Icon™ Master Controller 24V. If wired system, check the wire connecting the controllers.

Er10| Communication lost to Repeater.| Check that the repeater is plugged into outlet / has not been removed and outlet is ON.
Er11| Communication lost to Expansion Module.| Check that Expansion Module is slidded fully into place.

Note! The Master controller must be turn off and on

again in order to register the expansion module.

Er12| Actuator defective.

The defective actuator output is flashing.

| Replace actuator.
Er14| A Danfoss Icon™ Master Conroller cannot be included as (become) a Slave Controller because one or

more room thermostats, repeaters or Danfoss Icon™ Master Controller 24V

have allready been included.

| This Danfoss Icon™ Master Controller 24V has to be factory reset to become a Slave Controller. (See description in chapter ”Reset or replace a Danfoss Icon™ Master Controller”).
Alarm code| Problem| Solution
---|---|---
Er16| This application requires a specific actuator output to be available.| You have already assigned this output to a room thermostat, or the output has not yet had an actuator fitted. Please uninstall RT from TWA, it must be available to the application chosen (or fit actuator – if this was not yet done).
Er17| External PT1000 sensor not fitted, or defective.| Check sensor and replace if necessary

Note! Remember to ensure that the Master Control- ler is connected due to risk of electric shock.

How to install Danfoss Icon™
Danfoss Icon™ Display is a room thermostat especially designed for floor heating systems. It comes in four different designs to suit markets worldwide. Danfoss Icon™ Display is very intui-tive and easy to use. Just set your desired comfort temperature, and the thermostat will control the room temperature in accordance with your setting.

Wake up the thermostat

  • Touch the screen to wake up Danfoss Icon™ Display.
  • The actual room temperature is displayed. Touch to return to the previous screen. The screen turns off after
  • 10 seconds without any action.Danfoss-Ally-Heating-Control-FIG-22

Set the temperature

  • Touch to set the desired room temperature.
  • The temperature flashes to indicate setting is in progress.
  • Confirm your setting by touching

Danfoss-Ally-Heating-Control-FIG-25

Reset to default factory settings
Press simultaneously for at least 3 seconds to reset Danfoss Icon™ Display to the default factory settings. The display toggles between del and AL L . Confirm by touching

Menus

Wake up the thermostat. Press for 3 seconds to open the User menus  ME.1. and ME.2. . Toggle the menus with . Choose menu with . (To open the Installer menus ME.3. and ME.4. , press again for 3 seconds)

ME.1. Temperature limitation

** and HI toggles with the temperature on the screen. Set highest temperature with .
**
and LO toggles with the temperature on the screen. Set lowest temperature with .

  • Confirm your choice with  .
  • Default temperature range: 5 to 35° C.

ME.2 Product ID Production code.
Menu 3 and 4 are only relevant for the installer

ME.3. Set actuator type
Choose between Normally Closed NC or Normally Open NO with . Confirm with .

ME.4. Set heat emission characteristics of the floor Choose Fast FA5 Medium 5LO heat emission characteristics with .
Confirm with .

Danfoss Icon2™ specifications
Danfoss Icon2™ comes in 3 modular concepts to cover every application – Wireless, common and wired solution.

Danfoss-Ally-Heating-Control-FIG-35

With Danfoss Icon2™ you can chose between 3 different Wireless Thermostats .Danfoss-Ally-Heating-Control-FIG-36

Danfoss-Ally-Heating-Control-fig2.

For the Danfoss Icon2™ Wired Thermostat you can chose between 4 different versions.

Danfoss-Ally-Heating-Control-fig1.

Danfoss Icon2™ Main Controller Basic and Advanced features

Danfoss-Ally-Heating-Control-fig3.

NOTE: To get more information about how to install Danfoss Icon2™ MC and powerline diagrams please, use the installer app as a guideline for installation. Please find “Installer app“ from Danfoss on Google Play and App store.

Danfoss A/S
Climate Solutions • danfoss.com • +45 7488 2222
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References

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