HAZET 9030-1 Pneumatic Drill Instruction Manual

Geniales Werkzeug
HAZET-WERK
HIGHEST TECHNOLOGY IN TOOL MANUFACTURE SINCE 1868 9030-1
9030-5
Operating Instructions

9030-1 Pneumatic Drill

For Your Information

Dear Customer,
You have made a good choice.
This HAZET tool in front of you is a high-quality product that will ake your work easier.

1. General Information
   • Please make sure that the user of this tool carefully reads these operating instructions and fully understands all information given before it is used.
   • These operating instructions contain important advice that is necessary for a safe and trouble-free operation of your HAZET tool.
   • For effective use of the tool as intended, it is essential that all safety and other information in these operating instructions is adhered to.
   • For this reason, always keep these operating instructions together with your HAZET tool.
   • This tool has been designed exclusively for specific applications. HAZET emphasizes that any modification to the tool and/or use on an application not detailed to its intended application are strictly forbidden.
   • HAZET will not be liable for any injuries to persons or damage to property originating from improper application, misuse of the tool or a disregard of the safety instructions.
   • Furthermore, the general safety regulations and regulations for the prevention of accidents valid for the application area of this tool must be observed and respected.

2. Explanation of Symbols
   ATTENTION : Please pay attention to these symbols!
   Read the Operating Instructions!
   The user/owner of this tool is obliged to observe the operating instructions and should ensure all users of this tool use it according to the information given in this manual.
   NOTICE!
   This symbol marks advice which is helpful when using the tool.
   CAUTION!
   This symbol marks important specifications, dangerous conditions, safety risks and safety advice.
   ATTENTION!
   This symbol marks advice which if disregarded results in damage, malfunction and/or functional failure of the tool.

3. Liability and Warranty
   • Any deviation from the intended use and/ or any misapplication of the tool is not allowed and will be considered as improper use.
   • Any claims against the manufacturer and/or its authorized agents because of damage caused by improper use of the tool are void.
   • Any personal injury or material losses caused by improper use of the tool are the sole responsibility of the operator and user.
   Always wear personal protective clothing and safety equipment!

4. Spare Parts
   • Only use the manufacturer’s original spare parts.
   • Unsuitable or defective spare parts may cause damage, malfunction or total failure of the tool.
   • The use of non approved spare parts will void all warranty, service and liability claims as well as all claims for compensation against the manufacturer or its agents, distributors and sales representatives.

5. Disposal
   • For disposal, clean tool and disassemble it according to the regulations for work safety and environmental protection. Components can be recycled.
   • Metal components can be scrapped.

The reduction of the pollution as well as the protection of the environment are the central points of our activities.HAZET – environmental protection is of fundamental importance for us.

For Your Safety

This paragraph gives an overview of important security advice to help to ensure the optimal protection of the personnel as well as the safe and trouble-free operation of the tool.
Additionally, the different chapters contain security advice that is marked with symbols in order to avert immediate danger. Furthermore, all stickers and labels on the tool must be observed and must be kept legible.

1. General Aspects
   • This tool was developed and manufactured according to the technical norms and standards valid at the time and is considered to be operationally reliable.
   Nevertheless, the tool can present a danger when it is not used as intended or in an inappropriate way by non-qualified personnel.
   Please make sure that any person using this tool or carrying out maintenance work carefully reads these operating instructions and fully understands all information given, before using the tool.
   • Any modification of the tool is strictly forbidden.
   • All security advices, warning and operation notices on the tool have to be kept legible.
   Replace all damaged labels or stickers.
   • All indications concerning setting values and setting ranges must be observed.

2. Liability
   • Keep the operating instructions together with the tool at all times.
   • The tool must only be used if it is in good working order.
   • All safety equipment, e.g. fire extinguisher etc., must always be within reach and should be checked regularly.
   • In addition to the safety advice given in these operating instructions, the general safety regulations, regulations for the prevention of accidents and regulations for environmental protection being valid for the application area of  his tool have to be observed and respected.

3. Appropriate Use
   Operational reliability can only be ensured, if the tool is used as intended and in compliance with the indications given in the operating instructions. In addition to the safety advice given in these operating instructions, the general safety regulations, regulations for the prevention of accidents and regulations for environmental protection being valid for the application area of this tool have to be observed and respected.
   Always ensure tools are used, inspected and maintained in compliance with the respective local, state, national or federal regulations.
   • The HAZET Air Drills are intended for drilling, (counter)sinking, milling and grinding. The drill’s robust housing and its design for continuous operation makes it especially suitable for the use at assembly lines, in the industrial sector, but also for working on passenger cars, commercial vehicles, motorcycles and agricultural machinery.
   The quick-change drill chuck allows easy changing of the used tools. The exhaust air is guided through the handle downwards.
   The tool is connected to the compressed air supply by a quick-release coupling.
   • The improper use of the HAZET Air Drill or the disregard of the safety advice may cause severe injury or death.
   • Any deviation from the intended use and/ or any misapplication of the tool is not allowed and will be considered as improper use.
   • Any claims against the manufacturer and/or its authorized agents because of damage caused by improper use of the tool will be void.
   • Any personal injury or material losses caused by improper use are the sole responsibility of the operator and user.

4. Storage
   The tool has be stored according to the following conditions:
   • Keep tool in a dry and dust-free place.
   • Do not expose the tool to liquids or aggressive substances.
   • Do not store the tool outdoors.
   • Keep the tool out of reach of children.
   • Storage temperature: -10°C up to +40°C
   • Relative air humidity: max. 60%5.

5. Dangers emanating from the tool
   Before each use, check the HAZET Air Tool for full functional efficiency. Do not use the air tool if its functional efficiency cannot be ensured or if damage is detected. If the tool is used, when it is not in full working order, you risk severe injuries to persons and damage to property.
   Defective tools may cause severe injury.
   • Do not use tools whose on/off-switch is defective. Tools that cannot be switched on or off with their on/off switch are dangerous and have to be repaired.
   • Any service or repair work must be carried out by qualified personnel only. In order to guarantee long term operational safety, only original spare parts of the manufacturer must be used.
   • Do not remove any safety devices and/or housing parts.
   • Do not operate the tool, if safety covers or safety devices are missing or defective.
   • For safety reasons any modification of HAZET tools is strictly forbidden. Any modification of the tool will result in immediate exlcusion from warranty and liability.
   • Wear work gloves and eye protection. Pneumatic tools can raise chips, dust and other abraded particles at high speed what may result in severe eye injuries.
   Compressed air is dangerous. The air flow may cause harm to sensitive parts of the body like eyes, ears, etc. Dust and objects being raised by the air flow may cause injuries. • Use ear protection. Long exhibition to the working noise of pneumatic tools may result in a permanent hearing loss. • Wear face or dust mask.
   Breathing in the steam of some materials like adhesives and tar that contain dangerous chemicals can cause serious harms to the lungs and respiratory tracts. • Wear proper-fitting protective clothing.Tools with moving parts can get caught in the hair, clothing, jewellery or other loose objects what may result in severe injuries.
   Never wear too large clothing and/or clothing with bands or loops which may get caught in the moving parts of the tool. During the work, take off jewellery, watches, identification tags, bracelets, necklaces etc. that could get caught in the tool. Never touch the moving parts of a tool. Long hair should be covered or tied together. • Keep children away from pneumatic tools. Unattended tools or tools that are connected to the compressed air supply may be used by non-authorized persons and could injure them or other persons.
   • Do not use the tool in explosive atmosphere. Tools such as air drills can produce sparks that may ignite combustible materials. Never operate tools in proximity to combustible substances like petrol, naphtha, detergents etc.
   Work in well-cleaned and well-ventilated areas only. Keep combustible materials out of the work area. Never use oxygen, carbon dioxide or other bottled gases to power pneumatic tools.
   • Do not point the tool at any person. Keep children and other persons out of the work area when operating the tool.
   • Do not use the tool in no-load operation.
   • Pneumatic tools must not get in contact with sources of electricity.
   • Pay attention to the working pressure, (max. air pressure see table, page 16).
   Exceeding the approved maximum pressure of tools and accessories can cause explosions and may result in severe injuries.
   The maximum pressure of the compressed air must be equal or inferior to the approved pressure load indicated for the air drill.
   • Check tight fit of the air hose connections/do not use defective pressure hoses.
   Uncontrollably moving pressure hoses may cause severe injuries.
   • Only disconnect pneumatic tools in an unpressurized state. Uncontrollably moving pressure hoses may cause severe injuries.
   • Use clean and dry air only. Never use oxygen, carbon dioxid or other bottled gases to power pneumatic tools.
   • Only use parts, attachments and accessories that are recommended by the manufacturer.
   • Never carry the tool by the air hose.
   • Do not carry the connected tool with a finger on the throttle lever.
   • Avoid unintentional starting.
   • Keep handles clean, dry and free of oil and grease.
   • Always keep the work area clean, well ventilated and well lit.
   • Do not use the tool under the influence of alcohol or drugs.
   • Any repairs must be carried out by authorized persons only.
   • The tool labelling must always be kept legible. The operator/user is responsible that the sticker indicating speed (r.p.m.), serial no. and article no. is not damaged and well legible.
   • Do not use quick-release couplings directly at the tool. There must be a pressure hose of at least 20 cm length between the tool and the quick-release coupling .
   • Ensure air hose is disconnected when changing drill bits, core drills, (counter)sinkers, milling cutters, etc.
   Before oiling or changing drill bits etc.
   always disconnect the tool from the compressed air supply.

Design and Function

1. Technical Data / Components of the Tool**
   | Air Drill| Angle Air Drill
   ---|---|---
   | 9030-1| 9030-5**
   Air inlet thread| ¼”|  ¼”
   Drill bits mm| 1 – 10| 1 – 10
   Max. free speed rpm| 2600| 1200
   Weight kg| 1.1| 1.1
   Recommended hose diameter mm| 10| 10
   Max. air consumption 1/min| 113| 113
   Working pressure bar| 6.3| 6.3
   Sound power level dB(A)| 103| 97
   Sound pressure level dB(A)| 91| 90
   Forward / Reverse| Yes| Yes
   Vibrations m/s’| 0.5| 0.5
   | |

2. Prior to Operation
   Pneumatic tools have to be used, inspected and maintained always in compliance with the respective local, state, national or federal regulations.
   • Drain compressor tank and remove condensation water from the air hoses. Read thouroughly through the operating instructions of the compressor tank too.
   IMPORTANT:
   The use of an air filter and an air hose oiler is recommended.
   ATTENTION!
   Before oiling, plugging in/out the tool, disconnect the tool from the compressed air supply.
   • For oiling the tool, see chapter 4 “Maintenance and Cleaning” further on in these operating instructions.
   • Remove the dust cap at the air inlet.
   • Connect the tool to a correctly sized air hose. See table on page 16

3. Operation
   • Turn on the compressor to start the filling of the air tank.
   • Adjust the air compressor regulator to 90 PSI (6.3 bar). The maximum working pressure of this tool is 90 PSI (6.3 bar).
   • The rotation performance may vary depending on the size of the air compressor and on the output volume of compressed air.
   • Do not use damaged, worn-out or lowquality air hoses or connectors.
   • Push throttle lever to operate the tool.
   • Release throttle lever to stop tool operation.”
   • Be aware of the fact that the tool continues moving for a while after the throttle lever has been released.
   • When the work is done, switch off compressor and store it as indicated in its operating instructions.’
   • Use clean and dry air at 90 PSI (6.3 bar) maximum pressure only. Dust, combustible steams and a too high moisture can damage the motor of a pneumatic tool.
   • Do not remove any stickers; replace damaged stickers.
   • Keep hands, wide clothing and long hair away from the moving parts of the tool.

4. Maintenance and Cleaning
   Oiling:
   • Pneumatic tools have to be oiled throughout their whole serviceable life. The motor and the (ball) bearings need compressed air to power the tool. As the moisture in the compressed air leads to rust of the motor, daily oiling of the motor is necessary. For this, the use of an integrated oiler is recommended.
   • HAZET 9070-1 Oiler can be fixed directly to the pneumatic tool.
   Oiling the pneumatic motor manually:
   • Disconnect tool from the air supply and hold with the air inlet showing upwards. Push button and put 1 or 2 drops of special pneumatic oil into the air inlet.
   • Connect the tool to the air supply; cover the air exit of the tool with a towel and operate a few seconds.
   • Never use combustible or easily evaporable liquids, e.g. kerosene, petrol, diesel, etc. to lubricate the tool.
   ATTENTION!
   ** Excess oil in the motor will be exhausted immediately through the air exhaust.
   CAUTION!**
   Never point the air exhaust at any person or at any object. The air exhaust is at the rear side of the handle.
   Maintenance:
   • Before executing any maintenance work, disconnect the appliance from the air supply.
   • If the tool is used daily, there should be carried out an inspection after every three month at the latest however after every 500 operating hours.
   • All damaged or worn parts, such as O-rings, bearings and blades must be replaced. All moving parts must be oiled.
   • Only use spare parts recommended by the manufacturer, otherwise the warranty will be void.
   • When disposing of components, lubricants, etc. please take care that the valid regulations for environmental protection are observed.
   • Do not use solvents or acids, esters (organic compounds of acids and alcohol), acetone (ketone), chlorinated hydrocarbons or nitrocarbonic oils to clean the tool. Do not use chemicals with a low flashing point.
   • For after sales service please contact your distributor/retailer.

5. Trouble Shooting
   In case of malfunctions, please check
   • the compressor installation and air hoses (check whether the air consumption l/min and the hose diameter correspond to the technical specifications of the appliance);
   • the compressed air in regard to the occurence of dust, condensate and rust particles;
   • whether the air motor is oiled too much.

Notes………..

HAZET-WERK
10 04 61
D-42804 Remscheid
Germany
+49 (0) 21 91 / 7 92-0 •
FAX +49 (0) 21 91 / 7 92-200
www.hazet.com
e-mail info@hazet.de 
222167 III. 08.2006/0.5 be/MC

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