RenewAire EV450IN Energy Recovery Ventilator Instruction Manual

June 12, 2024
RenewAire

RenewAire EV450IN Energy Recovery Ventilator Instruction Manual

EC Motor Supplemental Manual

Supplemental Manual for Options

EV450 HE1X HE1.5X

WARNING

RISK OF FIRE, ELECTRIC SHOCK, OR INJURY. OBSERVE ALL CODES AND THE FOLLOWING:

  1. Before servicing or cleaning the unit, switch power off at disconnect switch or service panel and lockout/tag-out to prevent power from being switched on More than one disconnect switch may be required to de-energize the equipment for servicing.
  2. This installation manual shows the suggested installation Additional measures may be required by local codes an standards.
  3. Installation work and electrical wiring must be done by qualified professional(s) in accordance with all applicable codes, standards and licensing
  4. Any structural alterations necessary for installation must comply with all applicable building, health, and safety code
  5. This unit must be
  6. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment that might be installed in the area affected by this If this unit is exhausting air from a space in which chimney vented fuel burning equipment is located, take steps to assure that combustion air supply is not affected. Follow the heating equipment manufacturer’s requirements and the combustion air supply requirements of applicable codes and standards.
  7. Use the unit only in the manner intended by the If you have questions, contact the manufacturer.
  8. This unit is intended for general ventilating only. Do not use to exhaust hazardous or explosive materials and Do not connect this unit to range hoods, fume hoods, or collection systems for toxics.
  9. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden
  10. If installed indoors, this unit must be properly ducted to the

CAUTION

When an external 10 VDC source control is used, the maximum distance between the EC Motor and 10 VDC source control cannot exceed 33 ft (10 m).

OVERVIEW

DESCRIPTION

RenewAire’s light commercial units are offered with optional electronically commutated motors (ECM). EC motors have higher efficiencies with considerable energy savings over a standard permanent split capacitor motor. The ECM offered in RenewAire energy recovery ventilators (ERVs) are constant torque with a variety of speed control options. The motors operate at fixed speed or variable speed with speed inputs from circuit board-mounted trimming potentiome- ter(s), panel-mounted potentiometer(s), or 0–10 Vdc analog signal.

OPERATING CONTROLS

A wide variety of low voltage (24 VAC) control schemes may be selected to meet the ventilation needs of the facility. These include time clock, occupancy sensor, carbon dioxide sensor, and others. Building Management Systems (BMS) may also control the unit with external control by others.

PERFORMANCE DATA

EV450IN ECM OPERATING RANGE

EV450-IN ECM

Sample Points
CFM| ESP*| Watts
229| 0.07| 75
321| 0.16| 171
395| 0.25| 284
458| 0.34| 410
491| 0.40| 506
209| 0.20| 80
289| 0.43| 188
350| 0.67| 315
396| 0.90| 447
416| 1.00| 515

EV450RT ECM OPERATING RANGE

EV450-RT ECM

Sample Points
CFM| ESP*| Watts
217| 0.07| 78
305| 0.16| 180
375| 0.25| 301
435| 0.34| 426
467| 0.40| 520
200| 0.20| 85
274| 0.43| 196
332| 0.67| 324
376| 0.90| 451
395| 1.00| 502

Note: Watts is for the entire unit. *Inches Water Column

HE1XIN (H OR V) ECM OPERATING RANGE

HE1XRT ECM OPERATING RANGE

HE1X-RT ECM

Sample Points
CFM| ESP*| Watts
314| 0.04| 88
433| 0.07| 153
627| 0.15| 321
770| 0.24| 572
901| 0.33| 838
988| 0.41| 1053
291| 0.11| 93
394| 0.20| 163
561| 0.42| 368
692| 0.65| 612
803| 0.89| 881
857| 1.01| 1074

HE1XRTC ECM OPERATING RANGE

Unit Tied into Separate Ducts

Unit Tied into Air-Handler

HE1.5XIN (H OR V) ECM OPERATING RANGE

HE1.5X-IN ECM

Sample Points
CFM| ESP*| Watts
630| 0.07| 189
807| 0.12| 314
1014| 0.20| 502
1222| 0.28| 735
1430| 0.39| 1015
513| 0.20| 185
656| 0.33| 310
825| 0.52| 498
994| 0.74| 735
1163| 1.01| 1017

HE1.5XRT ECM OPERATING RANGE

HE1.5X-RT ECM

Sample Points
CFM| ESP*| Watts
593| 0.07| 188
760| 0.12| 313
955| 0.20| 502
1151| 0.29| 739
1347| 0.39| 1021
453| 0.20| 182
577| 0.33| 304
725| 0.51| 489
874| 0.74| 722
1026| 1.01| 1000

Note: Watts is for the entire unit. *Inches Water Column

INSTALLATION

PRINCIPLES OF EXTERNAL CONTROL

The light commercial units with EC motors are designed for control by a wide variety of low voltage (24 VAC) controls to meet the ventilation needs of the facility. These include time clock, occupancy sensor, carbon dioxide sensor, BMS, and others. These devices are commonly known as 2-wire, 3-wire, and 4-wire devices. RenewAire offers separately the following for standalone control of the ERV:

  • Digital Time Clocks TC7D-W and TC7D-E
  • Occupancy Sensors MC-C and MC-W
  • Carbon Dioxide Sensor/Controllers CO2-W and CO2-D
  • Indoor Air Quality Sensor/Controllers IAQ-W and IAQ-D

ELECTRICAL SPECIFICATIONS

Electrical Ratings for ECM Units

 | Phase (unit)| Input Voltage| FLA

(motor)

| MCA (unit)| MOPD (unit)
EV450| 1| 115 VAC| 8.1| 10.1| 15
208-230 VAC| 4.8| 6.0| 15
HE1X| 1| 115 VAC| 8.1| 18.2| 25
208-230 VAC| 4.8| 10.8| 15


HE1.5X

| ****

1

| 115 VAC| 8.0| 18.0| 20
208-230 VAC| 4.4| 9.9| 15
277 VAC| 4.4| 9.9| 15

WIRING SCHEMATICS

3.3.1 EV450

HE-1X (shown without dampers)

HE1.5X (shown without dampers)

TC7D Timer High Speed Field Wiring (Optional Accessory)

OPERATION

AIRFLOW PERFORMANCE

The ERV is factory wired to operate at low adjustable SPEED 1 and variable SPEED 2.
Airflows must be measured and the unit’s potentiometers adjusted so that it operates at the airflow volumes specified for the installation.
Use the pressure taps in the core and filter doors to determine the airflow. Section 4.3 translates the pressure drop across the energy recovery core to the actual airflow volume.

 MEASURING AIRFLOW

  • Equipment Required
  • Magnehelic gauge or other device capable of measuring 0–1.5 water of differential pressure.
  • 2 pieces of flexible tubing, 1/8″ ID, 1/16″ wall works
  • Cross Core Static Pressure Measurement Instructions
  • The individual differential pressures (DP) are measured using the installed pressure ports located in the front of the units core access
  • To read SCFM of Fresh Air (FA) install the “high” pressure side (+) of your measuring device to the Outside Air (OA) port and the “low” pressure side (-) to the Fresh Air (FA)
  • To read SCFM of Room Air (RA) install the “high” pressure side (+) of your measuring device to the Room Air (RA) port and the “low” pressure side (-) to the Exhaust Air (EA)
  • Use the reading displayed on your measurement device to cross reference the CFM output
  • Adjust airflow by changing the potentiometer setting for the measured

AIRFLOW VERSUS PRESSURE DROPS

AIRFLOW PREDICTED BY PRESSURE DROP ACROSS CORE (SCFM)

DP (“H2O)| EV450IN ECM| HE1XINV ECM| HE1XINH ECM| HE1.5XIN ECM| HE1XRT ECM| HE1XRTC ECM| HE1.5XRT ECM
FA| RA| FA| RA| FA| RA| FA| RA| FA| RA| FA| RA| FA| RA
0.10| —| —| —| —| —| —| —| —| —| —| —| —| 335| —
0.15| —| —| —| —| —| —| 380| 320| —| —| —| —| 450| —
0.20| 200| 200| 280| —| 260| —| 500| 440| —| —| —| —| 555| —
0.25| 225| 225| 330| 270| 310| 290| 620| 565| —| —| —| —| 650| —
0.30| 245| 245| 380| 320| 360| 340| 740| 695| 280| 250| —| —| 745| —
0.35| 265| 265| 425| 375| 415| 390| 860| 825| 325| 290| —| —| 835| 300
0.40| 285| 285| 470| 430| 470| 440| 980| 960| 370| 330| —| —| 920| 380
0.45| 305| 305| 520| 480| 520| 490| 1095| 1095| 415| 370| —| —| 1005| 475
0.50| 330| 330| 570| 530| 570| 540| 1215| 1235| 460| 410| 650| —| 1085| 575
0.55| 350| 350| 620| 580| 620| 590| 1330| 1375| 515| 455| 688| —| 1165| 685
0.60| 370| 370| 670| 630| 670| 640| 1450| 1515| 550| 500| 725| 555| 1240| 805
0.65| 390| 390| 720| 680| 720| 690| 1565| —| 595| 540| 770| 610| 1315| 935
0.70| 410| 410| 770| 730| 770| 740| —| —| 640| 580| 815| 665| 1385| 1070
0.75| 430| 430| 815| 785| 820| 790| —| —| 690| 620| 853| 720| 1460| 12220
0.80| 455| 455| 860| 840| 870| 840| —| —| 740| 660| 890| 775| 1530| 1375
0.85| 475| 475| 910| 890| 920| 890| —| —| 785| 700| 933| 828| —| 1535
0.90| 495| 495| 960| 940| 970| 940| —| —| 830| 740| 975| 880| —| —
0.95| —| —| 1010| 990| 1020| 990| —| —| 875| 785| 1018| 938| —| —
1.00| —| —| 1060| 1040| 1070| 1040| —| —| 920| 830| 1060| 995| —| —
1.05| —| —| —| 1090| —| 1090| —| —| 965| 870| —| 1048| —| —
1.10| —| —| —| —| —| —| —| —| 1010| 910| —| 1100| —| —

FACTORY ASSISTANCE

In the unlikely event that you need assistance from the factory for a specific issue with the ERV or its ECM Option, make sure that you have the information called for in the Unit Records pages at the front of the ERV manual. The person you speak with at the factory will need that information to properly identify the unit and the installed options.
To contact RenewAire Customer Service:
Call800-627-4499
Email: **[RenewAireSupport@RenewAire.com**](mailto:RenewAireSupport@RenewAire.com)
Remember that RenewAire Customer Service can only assist with the ERV and its options, it cannot resolve engineering issues that result from air handling system design by others.

About RenewAire

For over 30 years, RenewAire has been a pioneer in enhancing indoor air quality (IAQ) in commercial and residential buildings of every size. This is achieved while maximizing sustainability through our fifth-generation, static- plate, enthalpic-core

Energy Recovery

Ventilators (ERVs) that optimize energy efficiency , lower capital costs via load reduction and decrease operational expenses by minimizing equipment needs, resulting in significant energy savings. Our ERVs are competitively priced, simple to install, easy to use and maintain and have a quick payback. They also enjoy the industry’s best warranty with the lowest claims due to long-term reliability derived from innovative design practices, expert workmanship and

Quick Response Manufacturing (QRM).

As the pioneer of static-plate core technology in North America, RenewAire is the largest ERV producer in the USA. We’re

committed to sustainable manufacturing

and lessening our environmental footprint, and to that end our Waunakee, WI plant is 100% powered by wind turbines. The facility is also one of the few buildings worldwide to be LEED and Green Globes certified, as well as having achieved ENERGY STAR Building status. In 2010, RenewAire joined the Soler & Palau (S&P) Ventilation Group in order to provide direct access to the latest in energy- efficient air-moving technologies. For more information, visit: renewaire.com

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