Milwaukee MX FUEL REDLITHIUM FORGE XC8.0 Battery Pack User Manual

June 12, 2024
Milwaukee

Milwaukee MX FUEL REDLITHIUM FORGE XC8.0 Battery Pack

Product Information

The MILWAUKEE Li-Ion charger and MILWAUKEE Li-Ion battery packs are essential components for operating MILWAUKEE Li-Ion products. These products are designed to provide reliable power and performance for various applications.

New batteries must be charged before first use. The tool is shipped in sleep mode

Important Safety Instructions

  1. Read and save these instructions: The instructions provided contain crucial safety information and guidelines for using the MILWAUKEE Li-Ion charger and battery packs.
  2. Read the manuals: Before using the battery pack and charger, carefully read the operator’s manual for the specific tool you will be using, as well as the manuals provided with the battery pack, charger, and tool.
  3. Use recommended products only: Only use MILWAUKEE Li-Ion battery packs on recommended MILWAUKEE Li-Ion products. Avoid using counterfeit, aftermarket, or knockoff batteries or chargers. Never attempt to wire a battery pack to a power supply plug or car cigarette lighter.
  4. Avoid dangerous environments: Do not charge the battery pack in rain, snow, damp, or wet locations. Additionally, refrain from using the battery pack or charger in explosive atmospheres where gaseous fumes, dust, or flammable materials are present.
  5. Charge in a well-ventilated area: Ensure that the charger vents are not blocked to allow proper ventilation during charging. Never smoke or expose open flames near a charging battery pack, as vented gases may explode.
  6. Avoid burning or incinerating battery packs: Battery packs should never be burned or incinerated, as they may explode and release toxic fumes and materials.
  7. Handle with care: Do not crush, drop, or damage the battery pack. Always securely contain the battery packs during transport. Do not use a battery pack that has been subjected to a sharp blow, dropped, run over, or damaged in any way. Avoid using or charging batteries that appear damaged, swollen, or not functioning properly.
  8. Do not disassemble: If the battery pack is damaged, take it to a MILWAUKEE service facility instead of attempting to disassemble it.Avoid contact with battery chemicals: Battery chemicals can cause serious burns. Never allow contact with skin, eyes, or mouth. If a damaged battery pack leaks battery chemicals, use rubber or neoprene gloves when handling and disposing of it. In case of exposure to skin or eyes, follow the recommended washing and rinsing procedures and seek medical attention if necessary.
  9. Avoid short circuits: Short circuiting a battery pack may result in fire, personal injury, and product damage. Prevent short circuits by keeping the battery pack away from metal objects that can make a connection between the positive and negative contacts.
  10. Avoid fluid damage: Do not allow corrosive or conductive fluids, such as seawater, certain industrial chemicals, bleach, or bleach-containing products, to flow into the battery pack as they can cause a short circuit.
  11. Proper handling: Do not hold or carry the battery pack by the accessory handle while it is installed in the tool.
  12. Storage recommendations: Store the battery pack and charger in a cool, dry place. Avoid storing them in direct sunlight, a vehicle, or a metal building during the summer.
  13. Safe shipping: Always ship Li-Ion batteries in accordance with the current regulations.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

  1. SAVE THESE INSTRUCTIONS – These instructions contain important safety and operating instructions for the MILWAUKEE Li-Ion charger and MILWAUKEE Li-Ion battery packs.
  2. Before using the battery pack and charger, read this operator’s manual, the tool’s operator’s manual, and all labels on the battery pack, charger, and tool.
  3. CAUTIONUse MILWAUKEE Li-Ion battery packs only on recommended MILWAUKEE Li-Ion products. Do not use counterfeit, aftermarket, or “knockoff” batteries or chargers. Do not wire a battery pack to a power supply plug or car cigarette lighter.
  4. Avoid dangerous environments. Do not charge battery packs in rain, snow, damp, or wet locations. Do not use a battery pack or charger in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials) because sparks may be generated when inserting or removing the battery pack, possibly causing a fire.
  5. Charge in a well-ventilated area. Do not block charger vents. Keep them clear to allow proper ventilation. Do not allow smoking or open flames near a charging battery pack. Vented gases may explode.
  6. Do not burn or incinerate battery packs. Batteries may explode. Toxic fumes and materials are created when batteries are burned.
  7. Do not crush, drop, or damage the battery pack. Always securely contain battery packs during transport. Do not use a battery pack that has received a sharp blow, been dropped, run over, or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on, in a vehicle accident). Do not use or charge batteries that appear damaged or swollen, or are not functioning properly.
  8. Do not disassemble. If it is damaged, take it to a MILWAUKEE service facility.
  9. Battery chemicals cause serious burns. Never allow contact with skin, eyes, or mouth. If a damaged battery pack leaks battery chemicals, use rubber or neoprene gloves to dispose of it. If skin is exposed to battery fluids, wash with soap and water and rinse with vinegar. If eyes are exposed to battery chemicals, immediately flush with water for 20 minutes and seek medical attention. Remove and dispose of contaminated clothing.
  10. Do not short circuit. A short-circuited battery pack may cause fire, personal injury, and product damage. A battery pack will short-circuit if a metal object makes a connection between the positive and negative contacts on the battery pack. Do not place a battery pack near anything that may cause a short circuit, such as coins, keys, or nails in your pocket.
  11. Do not allow fluids to flow into battery pack. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc., can cause a short circuit.
  12. Do not hold or carry battery pack by accessory handle while installed in tool.
  13. Store your battery pack and charger in a cool, dry place. Do not store battery pack where temperatures may exceed 120°F (50°C), such as in direct sunlight, a vehicle, or metal building during the summer.
  14. Always ship Li-Ion batteries in accordance with the current regulations governing the chosen mode of transport (e.g. ground, air, sea). When in doubt, contact MILWAUKEE, the carrier, or other trained Dangerous Goods professional to determine applicable regulations.

SYMBOLOGY

FUNCTIONAL DESCRIPTION

Charging Temperature
Recommended Ambient Charging Temperature ………………40°F to 104°F

Fuel Gauge

  • The battery packs are shipped in “sleep” mode and must be charged before first use.
  • Use the fuel gauge to determine the bat- tery pack’s remaining run time. Press the fuel gauge button to display the lights.
  • The fuel gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will flash 4 times. When the battery reaches 0% charge. 1 light on the fuel gauge will flash 8 times. Charge the battery pack.
Fuel Gauge Lights Diagnosis Solution
Lights 1 – 4 Solid Remaining run time Continue working

1 Light, flashing

slowly

| Less than 10% run

time left

| Prepare to charge pack
1 Light, flashing

quickly

| End of discharge| Charge pack
Lights 1-4, flashing

quickly

| Current draw too

high

| Release trigger. Once fuel gauge has stopped flashing, restart and reduce pressure
Lights 1&3 / 2&4, flashing alternatingly| Battery temperature too high| Release trigger and allow battery to cool
Lights 1&4 / 2&3, flashing alternatingly| Communication error| Remove the battery. Press the Fuel Gauge button to clear. Reinsert the battery. †

  • If the problem persists, take the product, charger, and battery pack to a MILWAUKEE service facility.
  • An alternating blinking pattern indicates that an error or overtemperature state was encountered. Allow the battery pack to cool and reinsert. If the pattern continues, contact a MILWAUKEE service facility.
  • The fuel gauge will not work when the shipping switch is pulled out of a battery with a shipping switch.
  • If the fuel gauge doesn’t appear to be working, place the battery pack on the charger and charge as needed.
  • Immediately after using the battery pack, the fuel gauge may display a lower charge than it will if checked a few minutes later. The battery cells “recover” some of their charge after resting.
  • Under extreme circumstances, the internal temperature of the battery could become too high. If this happens, the fuel gauge lights will flash in an alternating pattern and the product will not run. Allow the battery to cool down.

Battery Pack Protection
To protect itself from damage and extend its life, the battery pack’s intelligent circuit monitors current draw and temperature. In extremely high torque, binding, stalling, and short circuit situations, the battery pack will turn OFF the product if the current draw becomes too high. The fuel gauge will flash. Release the trigger, wait for the fuel gauge to stop flashing, and then restart.

Cold Weather Operation
MILWAUKEE Li-Ion battery packs are designed to operate in temperatures below freezing. When the battery pack is too cold, it may need to warm up before normal use. Put the battery on a product and use the product in a light application.

WARNING: To reduce the risk of fire, personal injury, and productdamage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.

Maintenance and Storage

  • Do not expose your battery pack or cordless products to water or rain, or allow them to get wet. This could damage the product and battery pack. Do not use oil or solvents to clean or lubricate your battery pack.
  • The plastic casing will become brittle and crack, causing a risk of injury.
  • Store at room temperature away from moisture. Store batteries upright. Do not store in damp locations where corrosion of terminals may occur. Storing in high temperatures (over 120°F) for long periods can result in permanent capacity loss for any battery. Charge before use after storing for long periods.

Transport
The regulations pertaining to the transport of Li-ion batteries are affected by whether the battery is transported in a personal vehicle or offered for shipment via a commercial carrier. Always ship Li-Ion batteries in accordance with the current regulations governing the chosen mode of transport (e.g. ground, air, sea). When in doubt, contact MILWAUKEE, the carrier or other trained Dangerous Goods professional to determine applicable regulations. The personal transport of Li-Ion battery packs is allowed when done in accordance with these warnings and instructions. When shipping Li-ion batteries with a commercial carrier, they are shipped under classification UN 3480 (battery only) or UN 3481 (batteries contained in or packed with equipment). The proper packaging, labeling, marking, and documentation requirements are generally dependent upon whether the particular batteries are rated greater than or less than 100 Wh. Often, Li-Ion batteries rated 100 Wh or less are “excepted” from certain shipping regulations. In the U.S., products shipped via ground transport may be “excepted” from certain hazardous material shipping regulations if they are under 300Wh.

Battery packs MXFHD812 and MXFXC608 are above 300Wh and will need to be shipped to DG-9 regulations. To ensure the MXFXC406 battery is below 300Wh during transport, the shipping switch must be in the locked position:

  1. Pull out the shipping switch tab.
  2. Install the shipping cap provide with the battery at the time of purchase, or secure a cable tie through the hole in the shipping switch tab.

WARNING: To reduce the risk of injury or explosion, never burn or incinerate a battery pack even if it is damaged, dead,or completely discharged. When burned, toxic fumes and materials are created.

Disposing of MILWAUKEE Li-Ion Battery Packs
MILWAUKEE Lithium-Ion battery packs are more environmentally friendly than some other types of battery packs (e.g., nickel-cadmium). Always dispose of your battery packs according to federal, state and local regulations. Contact a recycling agency in your area for recycling locations. Even discharged battery packs contain some energy. Before disposing, use electrical tape to cover the terminals to prevent the battery pack from shorting, which could cause a fire or explosion.

RBRC Battery Recycling Seals
The RBRC™ Battery Recycling Seals (see “Symbology”) on your tool battery packs indicate that MILWAUKEE has arranged for the recycling of that battery pack with the Rechargeable Battery Recycling Corporation (RBRC). At the end of your battery pack’s useful life, return the battery pack to a MILWAUKEE Branch Office/Service Center or the participating retailer nearest you. For more information, visit the RBRC website at www.rbrc.org

WIRELESS COMMUNICATION

  • Cat. No. MXFXC406, MXFXC608

    • MODULE/FCC ID……………………………………………………..BGM220S2/QOQ-BGM220S2
  • Cat. No. MXFHD812

    • MODULE/FCC ID…………………………………………………………BGM11S/QOQ1

For products provided with wireless communication features, including ONE-KEY™
Pursuant to part 15.21 of the FCC Rules, do not modify this product. Modification could void your authority to operate the product. This device complies with part 15 of the FCC Rules and ISED-Canada’s license exempt RSS standards. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

LIMITED WARRANTY USA & CANADA

Every MILWAUKEE MX FUEL™ Battery Pack and Charger is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace a MX FUEL™ battery pack or charger which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of two (2) years after the date of purchase. Return of the MX FUEL™ battery pack or charger to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. For the proper shipping procedure of battery packs, contact 1.800.SAWDUST(1.800.729.3878), or go to www.milwaukeetool.com. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
Warranty Registration is not necessary to obtain the applicable warranty on an MX FUEL™ battery pack or charger.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, ORDEFECTINANYPRODUCTINCLUDING, BUT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAYNOTAPPLYTO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENTPERMITTED BY LAW, MILWAUKEE DISCLAIMS ANYIMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BYLAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTYAS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANT LASTS, SO THE ABOVE LIMITATION MAYNOTAPPLYTO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

This warranty applies to products sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST(1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a MX FUEL™ Battery Pack or Charger.

MILWAUKEE TOOL 13135 West Lisbon Road
Brookfield, Wisconsin, U.S.A. 53005 58220151d3 961014578-01(B) 05/23 Printed in China

References

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