RISE 275-600 Hydraulic Automatic Bollard Instruction Manual

**RISE 275-600 Hydraulic Automatic Bollard Instruction Manual

**

SAFETY STANDARDS

ATTENTION: Carefully read the instructions manual in all of its pars and keep it in a safe location for any future consultation. Not following the standards and warnings included in the present manual or an incorrect installation may damage persons or property.

• This product has been designed and manufactured exclusively for the use indicated in this documentation. Any nonconforming use may damage the product or be a source of danger for persons and/or property.
• Do not install the product in an explosive atmosphere: the presence of flammable gasses or vapours is a source a serious danger.
• Installation must be completed in observance of current standards.
• For installation in countries outside of the EEC, besides national reference regulations, the above mentioned standards and warnings must be obeyed in order to obtain a suitable level of safety.
• Verify that the system has been earthed according to Good Practice standards and the metal parts must be connected to it.
• For each system, a suitable sign is recommended.
• Do not stand in the movement area of the bollard.
• Do not leave packaging materials (plastic, polystyrene, wood …) within reach of children because they may be a potential source of danger.
• Do not allow children to play with the commands or in proximity of the bollard.
• In the case of functioning anomalies do not attempt to repair the fault but contact a specialised technician. Only use original RISE Srl accessories.
• Do not modify any components that are part of the RISE system. Any modification, alterations or tampering with the RISE system, or the use of non original RISE accessories, will cause the product warranty to lapse and RISE Srl declines any responsibility with regards to safety and proper system operation.
• The installer must provide the user with all information necessary for system use and maintenance along with manual and emergency manoeuvres. He must deliver them and the user must request the booklet containing warnings and use and maintenance standards.
• The bollard must be completely lowered before transiting through the controlled passage area.
• Anything that is not specifically planned for in these instructions is not allowed.

ATTENTION: PRECAUTIONS FOR USE

In case of flooding or significant precipitation that causes obvious drainage problems, avoid using the bollard until normal conditions have been restored.

Maintenance to bollards, control units and the entire system must be completed exclusively by specialised technical personnel.  The RISE bollards do not require any special maintenance, periodically checking that the area around the bollard is sufficiently clean and, as needed, the gaskets at the base of the bollard should be replaced. Programmed routine controls of the entire system are recommended only in cases of intense product use in order to ensure correct operation and long product life.

DISPOSAL

If the bollard is withdrawn from service, the current laws and regulations in force concerning the separate waste disposal and the recycling of the various components (metals, plastics, electric cables etc.) must be respected; it is advisable to contact your installer or a specialised company, authorised for the purpose.

TECHNICAL DATA

/48/90: -0.5 ASTM F2656 Rating C730/7200 – P1 (-0.8)
Resistance to breakthrough| 250,000 J
Impact resistance| 850,000 J
Operating temperature| -40°C ÷ +60°Cfor temperatures below -10°C (the optional heater accessory must be used)
Degree of protection| IP67
Weight (without foundation box)| 340 kg| 350 kg| 348 kg| 358 kg

General information

Automatic hydraulic bollard.
Available with a painted steel tube or lined with an electropolished
AISI 316 stainless steel jacket.
The acoustic buzzer, the heater for particularly cold climates and a pressure switch that prevents the tube exiting if there are people or objects above it are available as optional accessories.
The MAX.CP control unit enables the management of two SPARTACUS bollards for the protection of particularly large entrances.

Description

Figure 1 shows the main parts of the automation:

1. Head with flashing LED
2. 275 mm diameter cylinder
3. Treadable flange
4. Adjustable magnetic limit switch sensor
5. Stop buffers
6. Electrical connection junction box
7. Hydraulic power unit
8. Hydraulic cylinder

Dimensions

Figure 2 shows the main overall dimensions, foundation box included.
The following openings in the foundation box must be broken through:

1. Hole for 50 mm corrugated sheath for the passage of connection cables (ref. C)
2. Holes for water drainage, if necessary use a PVC tube with a 90mm diameter (ref. S). The tube must be connected to a water drainage system if the foundation drainage is insufficient (See “Drainage test”)

Preparation of the excavation
Referring to Figure 3, prepare an excavation of 1000×1000 mm with a depth of 1300 mm(version 275/800) or 1100mm(version 275/600). Prepare a gravel bed of 275 mm, we recommend gravel with a grain size of 8/20 for good drainage.
Make sure that the gravel is well compacted.
Pay attention to the dimensions and levelling of the foundation.

Drainage test
Before inserting the foundation box in the excavation, carry out the test described below, which is INDISPENSABLE for assessing the level of permeability of the soil and taking the most suitable measures to ensure that water does not stagnate in the excavation but is absorbed as quickly as possible. Pour 40 litres of water into the excavation and wait 30 minutes.
If the water takes longer than 30 minutes to be absorbed, despite the drainage system, it will be necessary to lay pipes to channel the water into a tank and, if necessary, to pump it out using an electric pump.

Foundation box assembly.

Assemble the CA.275 foundation box referring to Fig. 4.
Fasten the individual parts, using the self-tapping screws 4.8×9.5 supplied.
Alternatively, ∅ 4×10 mm rivets can be used, which are also supplied.
Open the ∅ 50 mm hole for the passage of the corrugated cable duct.
Only open the highlighted hole (F) which refers to the direction of impact of the casing.
Also open the most appropriate drainage holes (H1/H2).
Then fasten the frame K to the casing using 4 lag bolts and 8 nuts .

Laying the foundation box
Proceed with the insertion of the foundation box (Fig. 6) inside the excavation, checking that:

• the positioning dimension is correct
• the crate is perfectly horizontal (use a level)
• the expected direction of impact is correct

Prepare the passage of the 50mm ∅ corrugated sheath for the passage of the connection cable to the control unit.
Even if the drainage test gives a positive outcome, you are however advised to prepare a ∅ 90mm drainage tube to drain the casing on the foundation gravel.
Add another 125mm gravel until the drainage tubes are covered.
The concrete must be appropriately compacted (regarding the level of the cast, consider the possible thickness of the floor).
The concrete must be properly compacted, taking into account the possible thickness of the pavement in the casting level.
Wait a few days for the concrete to set before installing the bollard in the foundation box, protecting the box with a waterproof sheet in the meantime.

Electrical connections.
With reference to figure 6, prepare the electrical connections using a 16×1.5mm2 multipolar cable for all models.
Only use cables that are suitable for the type of use required by the installation and that comply with current local regulations. Block the cable with two ties.
Inside shunt box B, there is terminal board (Fig.7) for connection of the ramp to the MAX.CP control unit.
For further information, refer to the instructions supplied with the MAX.CP control unit.

Installation of the bollard.
As shown in figure 8 , to allow the bollard to be inserted inside its foundation box, it is necessary to provide at least 1.5m of extra connecting cable (ref. C) from the base of the bollard to the beginning of the foundation box.
Use the two G eyebolts supplied to lift the bollard and install it inside the foundation box, paying attention to the cable as it descends.
Figure 9 shows the insertion position of the bollard in the foundation box in relation to the intended direction of impact. Secure the bollard to the foundation box using the 10 M12x25 stainless steel screws, as shown in Figure 10.

Installation of two bollards
In the case of particularly large gates, it is possible to install two or more bollards as shown in figure 11.
The MAX.CP control unit is able to pilot two SPARTACUS bollards.

Emergency manual release
If necessary, the bollard can be lowered manually to allow vehicles to pass.
As indicated in Figure 12, unscrew the Allen screw highlighted with a 10mm key, remove the screw and exert pressure downwards, the ramp will start to lower.
The unlocking system does not require resetting.

RISE S.r.l. – Via Capitello, 45 – 36066 – Sandrigo (VI) Italy – Tel.: +39 0444 751401
www.riseweb.it – info@riseweb.it

References

• Rise srl | Homepage

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