DAYTONA DD125E-5C Brake Disc Bolts Rear User Manual

DD125E-5C Brake Disc Bolts Rear

Product Information

The Daytona Series motorcycles DD125E-5C, DD350E-6C, and
DD400E-6C are high-speed motorcycles manufactured by the company.
For detailed information and instructions, please refer to the user
manual available at https://www.motomanuals.net/.

Contents of the User Manual

• Safety driving through
• Position of parts mounting
• Function of parts
• Lubrication
• Tire pressure
• Operating instructions
• Repair and maintenance
• Fault maintenance
• Maintenance period table
• Motorcycle main specs
• Motorcycle electrical schematics

Motorcycle Safety and Important Notice

When riding the motorcycle, it is important to wear protective
apparel such as helmets, gloves, boots, etc. The passenger should
also wear the same gear. Additionally, the temperature of the
muffler is very high, so precautions should be taken to avoid
contact with it. Loose clothing should be avoided to prevent it
from catching on the handlebar, kickstand, footpegs, and tires.

Accessories

The company offers optional accessories that have been tested
and deemed safe for use with the motorcycle. However, users are
responsible for selecting, installing, and using accessories not
produced by the company. It is important to obey safe riding rules
to ensure safety.

Product Usage Instructions

Proper Use

Proper use of the motorcycle can extend the lifetime of the
engine and ensure optimal performance. Follow the requirements
below:

1. During the first 1000km, avoid full throttle and do not labor
   the engine. Restrict the engine’s rotating speed to less than
   6000rpm.

2. After every 300 km, 600 km, and 1000 km, clean the engine and
   change the engine oil according to the operation and maintenance
   manual.

Warning: For EFI models with a fuel injection
system, do not add extra equipment that may cause issues or damage
the ECU.

Motorcycle Parts Position

• REAR MIRROR
• CLUTCH CONTROLL GRIP
• THROTTLE GRIP
• RIGHT SWITCH
• BRAKE LEVER
• ODOMETER

Function of Parts

The user manual provides information on the function of various
parts of the motorcycle, including the IGNITION SWITCH and
HEADLOCK.

Please refer to the user manual for detailed instructions and
specifications.

MOTORCYCLES DAYTONA SERIES DD125E-5C DD350E-6C DD400E-6C
https://www.motomanuals.net/

The engine of this motorcycle rotates at high speed. In order to make sure that the
elinfeginaendcansarfuengunaorrdmaylloyu,rprionltoenregstists, spelrevaicsee operate the motorcycle according to the following regulations:

This manual including the following model

DD125E-5C DD350E-6C

DD400E-6C

Since this manual covers a few model and specification, the pictures listed are not covering all of the parts or spec, so please take the actual prod ucts as th e stan dard .

CONTENTS
Safety driving through 2 ……………… Position of parts mounting………….. 3 Function of parts 4-8 …………………… 1.Lubrication 9 ………………………. 2.Tire pressure 9 ……………………… 3.Operating instructions 10 …………….. 4.Repair and maintenance ………….. 11-16 5.Fault maintenance …………………17-18 6.Maintenance period table …………..19 7.Motorcycle main specs …………….20-24 8.Motorcycle electrical schematics …..25

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Motorcycle safety riding and &important notice
PROTECTIVE APPAREL A motorcycle rider ususally has his /her head

distance between them and the ground and side up angle, and keep suspension or steering device from moving or affect handling. Avoid attaching any

isnajfuertyed, tihneanridaecrcisdheonut.ldInwoerdaer ratoheelnmsuerte, gpoergsgolneas,l boots, gloves etc.The passenger should wear the same gear.
The temperature of the muffler is very high when the motorcycle is ridden. The passenger should wear

bporoetvs eonrtshhoise/shehrigfheeetnofruogmh tobceoinvgershciasl/dheedr.aTnhgelersidtoer should wear close-fitting clothes to prevent loose clothing catching the handlebar, kick stand, footpegs and tyres.
ACCESSORIES

beenAuccnedsesrorsipeesciparloddeuscigedn

by and

our test,

company have and can render

the motorcycle safe. They are optional for users.

Users will take responsibility for their selection,

installation and use of accessories not produced

by our company. Please obey safe riding rules

etoletchterieclaelcetqriuciaplmsyesntte.mOt.herwise it can bring trouble
ATTENTION Proper use can extend the lifetime of the engine Play a complete role of new bike function, please ride bike according to following requirements. 1. During the first 1000km, avoid full throttle and never labor the engine. The rotating speed of the engine should be strictly restricted to less than 6000rpm. 2. After the first 300 km, 600km and 1000km, please clean the engine and change. The engine oil in accordance with the requirements of operation and maintenance Manual.
Warning: EFI model has fuel injection system replying on power.Please do not add extra equipment to cause

aanccdesfosollroiews,thmeakneextthpeominotsu:tCoafresfiuglhlyt lcinhee,crkedyuocuer

the problem like default or distroy the ECU.

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Motorcycle parts position

REAR MIRROR CLUTCH CONTROLL GRIP

THROTTLE GRIP RIGHT SWITCH

BRAKE LEVER ODOMETER

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FUNCTION OF PARTS
IGNITION SWITCH

Headlock headlockis below the steering.

Pthleeakseeytuarnndtotutrhne avtecrlyolcekfst,itdaek,etaokuet

out the key

switSchwictocvheartfirst.rIingshetrstikdeey,otuf rnch9a0s°is,aptlcsloopckenwitshee the ignition switch can turn both sides, start the

Attention: When lock the bike, please don’t move

engine, the key can pull out any condition. Ignition at positionengine can not start with
all routing shut off

orstart the bike

Ignition at positionengine can start with all routing on Meanwhile all head light , tail light,etc

are on. Odometer dial is bright. Ignition switch turn to position engine can

start , but position light and meter dial light is off.

Kindly suggest you to switch the ignition to position

4 when start.

https://www.motomanuals.net/ 4

FUNCTION OF PARTS
ODOMETER

distance data resetting anticlockwising the odometer handle, the distance data changes to 0.

12

11

s pesehdowing the km/hr odometer it can grand total the number KM/miles, do not
delete the numbers.

Left idicator switch to the left, it will flash when making a
left turn. high beam high beam will be on by turning the switch to
high beam neutral light when engine is in neutral, the N light will be on, and others are off.

short distance data
for short distance purpose, it can be changed to O. water temperature indicator (except DD400E-6C)
Suit for water cooling model it shows the temperature of water cooling. When it turns to the red,means the temperature is too high.
Warning:
When red light is on, please stop riding, check the fun, coolant is enough or not. please check the details until bike okay.

right indicator switch to the right, it will flash when making

EFI warning light

a right turn.

EFI Bike valid

https://www.motomanuals.net/ 5

The EFI light is on when switched, it is off when start the engine. If the light still on, it means that the bike still have problem. Please use the Diagnostic to check the failure code and solve it.
Fuel gage
For EFI bike It shows the fuel in tank. If indicating below red line, please fuel the bike a.s.a.p.

clutch controll handle when you want to shift the gear, please hold the handle with grip hardly to seperate the clutch If you wanna to start the engine, please pull the handle as well, then the bike can start up.
Overtake
If you want to overtake the others. Please press the high beam continuously for safety.
headlight changing switch If you need dipped headlight, please switch to D position if you need high beam, please

Warning:
The EFI bike need enough fuel.otherwise few fuel will cause the fuel pump idling and distroy the fuel pump.

switch to D
Choke handle carburator version only.
Please dial down the choke handle,open the choke when starting the bike,

Left switch

horn

Press horn if you need to use it.

turning light switch

If you need to turn left, then

move

position If you

need to turn right, then move to

position.Move

By starting the bike, please dial up the choke handle,

close the choke.
Right handle switch(no AHO) cutoff preset switch × position all circuit shut off engine can not start or

the arrow to the middle, then it is

cutoff the running engine.

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” “means the bikecircuit on, you can start the engine.Please set the swith to” “position.
throttle grip

× position all circuit shut off engine can not start or

speaeddjugsrtipthteurthnriontgtlteofruidlle- sriyzeoursceolnf,tirto’sllainccgetlheerabtiinkge. otherwise it’s slowing speed.
headlight switch
It has three swtiches” “” P “and” “. ” “headlight, taillight, odometer light are on

cutoff the running engine.

” “means the bikecircuit on, you can start the engine.Please set the swith to” “position.
throttle grip
adjust the throttle full-size controlling the bike

” P “front position light, tail light,odometer light are on.
” “front light, tail light, front position light, odometer light are closed. power with electric press-button 1Engine is in Neutral or in gears, grasp the
cluth handle to separate the clutch disc. 2key to the ignition switch,turn to” “position.

soptheeerdwgirsiepittu’srnslionwg itnogrisdpeereydo. urself,it’s accelerating. power with electric press-button
1Engine is in Neutral or in gears, grasp the cluth handle to separate the clutch disc.
2key to the ignition switch,turn to” “position.

” ”

ele3ctcriuctobfufttsown” itch”toturn thrpoottslietigornip, ,ptrheesesnpgoiwneercawnitshtart

3cutoff switch to” “position, press power with electric button” “turn throttle grip,the engine can start

NOTE: EURO 4 AHO.

Right handle switch(EURO cutoff preset switch

warning
Every ignition less than 5s and 10s between twice.If failure,please check oil- way &system https://www.motomanuals.net/
7

REAR SHOCK
You can adjust the position please loose the locknut

Fuel tank switch
Suit for carburator models Turn on
please turn to this position, the fuel enters into

loose or tighten the nut adjust the spring tention, to

tighten or loosen the rear suspension

locknut Adjust

please make sure the same

tension

Fuel tank cover

the carburator smoothly. Spare
When normal fuel is used up, please handle this to use the spare.
Close

Turn on

Spare

Close

Fuel tank & tank cover

Ple asTehcelowsehtohliesffuueellisswcilotcshedbybylotnhgistpimoseitriiodnin g.

Open the cover, insert the ignition

Warning

key turn right at 90 degree.Yo can

Please fuel the bike immediatley when you start

open the cover. Press it when you

to use spares(only2.7L), please turn on the switch

want to close it and pull back&take
out the key.

after fueling it.

Attention
It’s not well locked to pull out the key.Please do not extract it strongly forced.
please do not over fuel exceeding the neck of
it.Please lock it when fully fueled.

Fuel pump Suit for EFI models

Fuel pump assy.

EFI fuel the bike using fuel

pump Open the ingition lock,

fuel pump runs 5 s.Stop working

after 2-3seconds.Pump always working afer engine

https://www.motomsattaatenrtnusta,iloIstn.’nsteodt/tehsetrofuyeeldablwyatyhse.pump idling.please pay 8

Shifter

This engine has 5 gears internationally,The relationship chart please refer to following

N

Lubrication fuction

lubrication oil is very important for engine lifetime,please forbid to use bad quality oil. We suggest to use SAE15W / 40 API SJ oil.If you

Tyre pressure Correct tyre pressure can hold the best stable ride and comfort ride,make the tyre long time use.

Load

Pressur e Kp a Pressur e Kpa

Rider

F.tyre:225 rear tyre:225

rider and passengers front tyre:250 rear tyre:250

Please check the tyre pressure. Check its scratch ,

wthaentvtioscuosseitoytshheorsw, sthea lreavtheel rneperdontoourenaccehd avbaorivaetioSnG, with temperature. Please exhaust all lubrication in the crankcase and fuel the new lubrication oil

nthaeil toyrroethseurnskshoarropustwohf esnhbapikee. Iisf nportosbtlaermte,dp.Clehaescek repare it or replace it immediately. Please change tyre of following limits pattern

Attention: Please send the used
lubrication to the recycle bin.to avoid polluting the environment.

min.limit Deep patternmm

Front tyre1.5

Rear tyre2.0

Dangerous It’s dangerous to use over worn tyre,and effect
stability,steering and operation improper pressure can cause the extra worn and cause accident, Less pressure can cause the damage or get out of rim
and lead to accident. https://www.motomanuals.net/
9

Operation Guide Engine grinding-in
New bike grinding in is 1000km Please use only3/4 thorrtle to avoid over grinding in
Change gears oftenly to avoid contineously running at one RPM.
Control the engine RPM max.less than6000r/min
Max. speed shall less than 55km/h during 500km
during 500-1000km max speed shall less than 70km/h.
Keep fit after first grind.tighten all screwsws
afdirjsutst1a0ll0p0akrmts,rteopleancseuarell pthoellubteesdt ositla, teuxsamofinyeotuhre motorcycles,extend the life time of your engine.
Examination before ride

Check throttle control…check free route of grip to handle, cable connect, adjust it or change it if necessary. Check lighting and signal…check front light,tail
light, turning light and function of horn.
Adjust it if necessary. Check drive chain…check its tension or lubrication,
If seriously worn or damaged, please change it. Check steering control mechanism…check its
flexibility and stablityadjust it when necessaty. Check engine…check its noise or not Check the coolant engough or not.

Take your few minutes to check your bike before usage, it can save the failure rate and guarantee the

Warning

safety riding. check level of engine lubrication if need,add oil,

escPalpeeasethdeonp’ot lsltuatritoenn. gPinleeaastenfaorrrobwid stpoacsetatrot

and check if it is oil leakage.

engine when engine is in gear. It can damage

Check front,rear brake…Check &adjust the free

the engine parts or cause accident.

route of brake, check braking function (locking or

no braking) …

damCahgeec,kplteyarsee fcilhliencgk obrofitxhintygriet pressure and wear https://www.motomanuals.net/

10

Ride Heating up the engine gradually 1.To release clutch when engine idling,change
gears to first gear position.

Check and keep in good repair
Oil level check Please check the oil lever before

2.throttling engine speed,releasing clucth handle
coordinate these two steps for better starting. 3.when you ride the bike steady, disconnecting
clutch, shifting to 2nd gear;please use the same way shifting to other speed.
Dangerous

rduipnsntiicnkgtbhaeckbwikaer.dTthheerreigishtecnrgainnkecaosiel to measure the lubrication level.
Please measure it after 5 minutes by stopping the engine.Please laythe bike vertical with the ground.Clen the dipstick,insert the dipstick into the oil,

Oil gauge

cluPtclehasheadnod nsohtasnhkif,togtheaerrswwisiethiotuct ahnoldcainugsehtahred transmimission chain damaged.
please do not shift to neutral when down hilling, you need to hold the bike by engine power.
Brake and park Please reduce throttle until close for low speed
Lowing speed by front&rear brake,hold clutch handle,

unLloecvkelscisrebwet,wceheenckatnhdeletvweol. means

u

p

it is full of lubrication.

p e

r

Level is under,please add SAE

c a l

i

15W/40 API Sj engine oil to this top

b
r a

t

i

level.

o n

l

Fit on the dipstick&check whether

i n
e

it is leakage

l o
w

shift to neutral, hold the bike and kick the stand up.

e r

l

Before cornering please close the throttle&low it

i n
e

by brakes. Otherwise, you could not control it by sudden braking and cause the slide and turnover.
please pay attention to control bike evenly on wet road,If you accelerate it too much, the bike can

warning
It leads to parts damage due to less oil. It effects the max.speed

be out of control

due to over oil.

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11

Change lubrication oil Oil by machinery running can be
poured out thoroughly. Set a suitable vessel for used oil

uconvdeerr athned epnisgtoinne, t,hreelneaospeeonilreafnudellioncgk the secrew,Leaning the engine for 2-3 hours until used oil is all out, then add 1.8L new oil.
DD150E-2 add 0.9L new oil Please strike the strainer then

drain plug

Check the spark plug seal gasket is ok. Attention Please mount the spark plug by hand, then tighten it by the special spanner.
Pay attention to the dirt inside the engine during having the spark plug out.
How to choose spark plug low speed or winter time, electrode show
black please choose type CR5HSA Hig speed or hot summer time, electrode

cleaPnleita.se reverse spring, take out the strainer by holding the pot head. Please ensure the oil pump seal ring is well before fitting on the drain plug.Otherwise please change the seal
ring to avoid leakage.

oil pump seal ring
strainer

shos whsittaen,pdlaeradsetycpheoiossCe Rty6pHeSCAR7HoSrAiginal is CR6HSA
Air filter
The core is made by filter, please always check it to avoid blocking up by dirt and reduce

SparkTpalkueg out plug cap,clean it,strike the spark plug by special spanner Please clean its dirts by wire brush check it damaged or not, fired by electrodes,if damaged, please change the spark plug.

the ouDtpisuatsepmowbeler.the outer cover, loose every bolt take out the air filter cover
take out the locaterstrike the coreinstall new core. please use new air filter core.

eleccthroecdkethe

,calnedaraadnjcuestbteotw0.e6e-n0.s7idmem.

Install air filter htstpidse:e//lwecwtrowd.emotomaasnaubaolsv.en.et/

with

different

step

12

BATTERY
Please check its electroyte always keep it between UPPER and LOWER If below LOWER

Loosen the locknut at crankcase

clutch control plate bracket adjust screw rod .turn a

according to(A)

r ed uc e

d j

Fploerabsiedatdodadddistoitlhleedr wliqauteirdto Upper Check voltage of battery either UPPER LOWER end charging it below 12 3V If you start the engine hard or meet the electricity failure due to lack of electroyte please examine it by local repair station

travel of left handle turn according to (B)side increase free travel Lock the top and below nuts after finishing adjustment. Adjust screw rod at left

u s t i n g
s c r e locknut w
r o d

plate bracket

AtCtehnectikonouttake and air drain of battery well connected. strwaviteclh. Lcoaonseadljoucskt nthuet free

Pls take off battery if you do not use bike long time Please take out the negative first, store at ventilated place after charing..
Please clean the wiring terminal of battery oftenly, andensure it no loose.

adjust the adjusting rod, locknut it when handle has enough free travel.
Adjust of throttle cable

adjust pole locknut

Please use same battery spec as 12V9Ah

check throttle grip flexible from

Red sheath wire to connect positive, black to open to close side

negative.Please do not mix them

Check if cable from throttle

Adjust of clutch lever

grip to carburator well connected

The free clearance is 10-20 mm by holding clutch hanle and feeling the resistance If you ind
tahdejufsret eitcalseafroalnlocwe iwngrosntegp splease

If cable is wrenched cut or improper

routing you should replace cable Check the grip idling free travel

locknut

10-20mm

https://www.motoims abPneluetwaaslesee.nnloeot2/s e l6omckmnut

upprt adjust coil
if it is adjusted

13

Then turn top adjust coil Adjust nut a still need adjust,loose nut ab adjust pole to 26mm free travel, lock adjust nut ab
Adjust idle of carburator
Suit for carburator models Heat the engine, operate it
after high temperature.

Adjust nut b

WARNING: you can not adjust EFI model since it is softwared

Lubrication on chain
Dirty chain will wear the sprocket and chain more Please check regular date according to check list
Clean chain by detergent oil after dry please add proper engine oil or chain oil
attention ensure the open side of clip is opposite as normal running way

Lock clip

Check ,adjust &lubricate drive chain
Check the sprocket,chain
Check the pin of chain loose or not damaged on pin roller
Check rusty or dry up on chain Check chain moving flexible Check it over worn on chain and sprocket Check teeth of sprocket damage Check the loose of fixing bolt loose or not
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14

Disc Max worn limit

Adjustment on brake Rear brake disc suitable
Holding motorcycle,test the
pedal from update to free travel, it is 20-30mm.
If adjustment,loose the nuts
,adjust the doble bolts,increase or reduce pedal route and brake it
, sreeavrerwalhetieml ecsh,ereclkeiansgeibtsrarkuenntiunrgn, lock it.
Fuse replacement please check fuse first when
bike incoperation or cutoff. Loose the cross screw on right
cover when replacing.disassemble the right cover,open the fuse box you can replace it.
The rated fuse is 15A

20-30mm

If you happens often burnout fuse, short circuit or overload. Please check with the local repair station.

Coolant

adjust nut

Suit for water cooling bike
Coolant is made by coolant and distilled water freeze-proofing function It can reduce

Fuse box

the engine temperature by circularly radiation of coolant

The new bike is with coolant Pleae pay attention to volume of

coolant when maintaining You need
Radiator cover

to add if needed open water bottle cover add coolant into water

Water bottle cover

bottle until 80

If coolant become muddy or time

for maintain please change coolant

Please follow the below steps

Stand the motorcycle at smooth ground https://www.mo1t5o manuals.net/

Checklist on braking system
A:check the level of brake liquidcup
B:check leakage

Brake liquid Check the liquid level of right
handle switch and brake liquid cup. If it is few, please add the

CD::cchheecckk twhoercnaobfledliescak&afgriectoior ncrpalcakte 5-10mm
E:front brake lever free travel 5-10mm,rear brake foot bar free travel is 20-30mm Attention

20-30mm

appIfotihnetebdrabkreakdeiscliiqsuwidorinn,sidteh.en
the liquid will be auto matically flow

lower limit

into oil-pressure pipe.Check and fill hole of observation

in liquid is the most important item.

Liquid disc brake pump is working under high
pressure to ensure its safe,please do not change it exceeding.
Please maintain the braking system or disc
brake to special appointed repair station.

Danger
Liquid has strong corrosive. Please disgorge it if you drink it.please wash it if it is in eye or on skin. And see doctor immediately.

Brake friction plate

Check if the friction plate is max worn Please c ha nge it if exceeding

Attention

Please do not ride it just after changing. Please

run the front brake lever several time or rear

foot bar,let the disc brake and caliper well cotact,

function of braking sytem return to normal https://www.motomanuals.net/

16

Screw up the radiator cap put fully coolant Screw tightenly after fitting on radiator cover Start the bike and idle it at 2 3seconds open it cap again continuously add coolant Add tripe coolant

Fault repair
Suit for carburator model Pl eas e check out the reason if engine can not start 1.Check if the fuel tank switch at open position

tmiglhcteonoliatn t tooptaenl vwoalutemrebiostt1le60c0apm l put approx 400
Attention When engine temperature reaches 125
odometer sense light on,means the engine need to have a rest,otherwise it will effect lifetime of engine.

23.. CPuhlelcokuitfthfueeoliilstuebneoubgehlow fuel tank and check if fuel is outflowing 4.disassemble spark plug and connect ignition coil please put spark plug on unpainted hardware press electric botton If it has blue spark ignition system is fine If no spark please go to the repair

Warning Please use 3500 anti-rusty antifreeze fluid coolant is harmful and corrosive. please do
not drink it or infect with skin. Please recycle it to avoid pollution.
Please do not open the radiator cover,to avoid expulsion out and hurt people.
Please exhaust coolant by disassembly cylinder
body when repairing engine,this can avoid it into crankcase.
Please check the leakage every 400km water pump or circulating tube is leakaged. Press the tube to find if it has flaw and replace it.

Fstaautilot nreapnadirfixSiut it for EFI model PElFe Iasfeauclht elicgkhat snofoollno wing if engine can not start 1.check the fuel indicator and ensure if you have enough fuel 2.Check if the battery connect is correct
W3.aCrnhiencgkif the fuse is okay Start 3-5 minutes after replacing ECU,close
ignition switch and re start please shut down ignition switch when you
want to pull out the EFI connector otherwise it will
leave the historic record,you need to get rid of it

Pdoleansoet coopnetnacitt bmyaiynotuairnsaenlfc.e people if lehatktpags:e/,/Pwlweaws.emotombcaoynnunaseplcset.cnoieratl/anddiapgunllosotiuct..please press the plug

17

Clean You should clean the motorcycle,and check its
damagement,wear and oil leakage or not. Please do not clean the bike by high- pressure water

switch when installation. 5.air the tyre to regular air pressure, stand it
until front r&ear wheel out of ground. 6.Please cover the motorcycle by cloth or

to Icganuitsieonthsewtdiacmh,ealgeec.tric switch,odometer,exhaust ex. fuel tank
please avoid wet the exhaust,spark plug and battery please use clean water to wash Dry motorcycle,start engine by running few minutes. lubricate the drive chain.
ridpeleoauset.test your brakes for good function before you
Motorcycle storage You should do special check before your longtime storage.
1.clean and dry the motorcycle 2.exhaust the fuel in fuel tank and carburator and have some antirust.
lubric3a.tiTonakeinocuytltihnedespr abrkodpylu.g,Cpluotsesomigneitio1n5-s2w0imtclh, press it several time again for more oil inside cyclinder, please install spark plug again.
4.disassemble the battery and store it into well ventilate, dry shady place.
Attention: please close ignition switch, please

breathability,save in the dry with ood ventilation place. Use it

1.Take off the cover, clean it.

2.check the voltage of battery, if it is below

12.3Vcharge the bike then install battery.

3.get rid of antirust agents, add new fuel

.

.

Da4ilytemstaitnhteainbike carefully

Please clean it by cloth oftenly, dry the wet. Put some antirust oil on chrome, put some wax on
paint. air the tyre accoring to pressue.
. check every bolt and nuts to avoid falling down and cause accident.
Check the tyre and brakes flexibility i,f it is over worn or damagement, please change it.

Maintain chart Please maintain the bike according to following symbols

dpilesaassseefmixblpeosniteigvaetivfierswt itrheefnirsnt,etghaetnivpeo,scihtliotvtspeese:l/ie/gwcntwirtoiwodn.em;otomanuyayo*lousu.cnanenet/edfixto igtobtyheymouairntsaeilnf sihfoypotuo fcixanit

18

Remark

Often clean it driving in dusty area if data is over max speed of odometerplease check details according to below details.
to adjust timing chain and valve clearanc, must be adjusted by authorized service shop for safety.

times project period
br ak e wear ** pi pe

maintance KM times
1000 4000 8000 12000

check check check

every 4 years

check check

check check

Times
Period

• Fuel route * throttle system
• carburator
  core
  spark plug

Milagekm pe ri od
1000 4000 8000 12000
check check check check check check check check
check check check
Replace check check check check 4000km check check check check

fluid cu p fluid * front br ake rear brake
clutch hanger br acke t

check check check check

once every 2 years

check check check check

mpoenrth check check check check

check check check check

change friction disc

adjust

adjust

adjust

adjust

check check check check

check check check check

lubricate filter net tention valve clearance drive chain ** rear br ak e

first 500km, them 1000 km clean it by placing the oil

• nu t bo lt

one month

check check check

** wheel/ tyre

3months check check check check

adjust check check check check

** be ar in g

3months check check check check

adjust adjust adjust adjust adjust

** coolant

check check check check

c check check check check

** fuel injector

clean every 30000km

check check check

https://www.motomanuRaelmsa.nrket/valid for all EFI modles.

19

DD125E-5C specification

Part

Item

size wheel base weight
Body Max.load
Max speed

front tyre rear tyre fuel tank capacity Ignition

front light

F&R turning light

Tail light

n

l a rcti c e l E

tio licenseplate lla sparkplug tsa battery in fuse

horn

Unit Specification Part

Item

Unit Specification

mm kg km/h
L L

2335×965×1100 1660 184 150 90
90/90-21 225kpa 160/80-16 225kpa 13.5
EFI
12V35W/35W 12V10/3W(12V10W) 12V21/5W 12V10W CR7HSA 12V9A.H

Model type displacement min.fuel consuming compression ratio min.idle speed
cFlueealrtaynpcee of spark plug Engine Lubrication tyre
Max Power(9500r/min) transmission type primary ratio 1st ratio 2nd ratio 3nd ratio 4th ratio 5th ratio last ratio Fan switch temp

DD244MI

Water cooling

ml

125

g/(kw-h) 340

10.21

r/min 1500±100

0.60.7

mm

RQ-93

SAE15W/40 APE SJ

kw

7.8

five gears

3.833

2.769

1.882

1.450 2.217
1.083
2.857 85

15A 12V 105dB

sensor temp
Cooling

125

cooling liquid capacity L

1. 6

cooling liquid type
https://www.motomanuals.net/

3500 anti-cold

20

DD350E-6C specification

Part

Item

size wheel base weight
Body Max.load
Max speed front tyre rear tyre fuel tank capacity Ignition

front light

F&R turning light

Tail light

n

l a rcti c e l E

oti license plate all sparkplug sat battery ni fuse

horn

Unit Specification Part

Item

Unit Specification

mm kg km/h
L

2335×965×1100 1660 184 150

130

90/90-21 225kpa

160/80-16 225kpa

13.5

Engine

EFI

12V35W/35W 12V10/3W(12V10W)

Model type displacement min.fuel consuming compression ratio min.idle speed clearance of spark plug Fuel type Lubrication tyre Max Power(9500r/min) transmission type primary ratio 1st ratio 2nd ratio

DD262MP Water cooling ml 320 g/(kw-h) 340 10.21 r/min 1500±100 mm 0.60.7
RQ-93 SAE15W/40 APE SJ kw 16.8 5 gears 3.631 2.846 1.777

12V21/5W 12V10W
CR7HSA
12V9A.H 15A 12V 105dB

3nd ratio 4th ratio

5th ratio

last ratio

Fan switch temp

sensor temp

Cooling

cooling liquid capacity L

11..303833 0.913 2.286 85
12 5
1. 6

cooling liquid type
https://www.motomanuals.net/

3500 anti-cold

21

DD400E-6C specification

Part

Item

size wheel base weight
Body Max.load
Max speed front tyre rear tyre fuel tank capacity Ignition

front light

F&R turning light

Tail light

n

l a rcti c e l E

oti license plate all sparkplug sat battery ni fuse

horn

Specification Part

Item

Unit Specification

Unit mm kg km/h
L

2335×965×1100 1660 184 150

130

90/90-21 225kpa

160/80-16 225kpa

13.5

Engine

EFI

12V35W/35W 12V10/3W(12V10W)

Model type displacement min.fuel consuming compression ratio min.idle speed clearance of spark plug Fuel type Lubrication tyre Max Power(9500r/min) transmission type primary ratio 1st ratio 2nd ratio

ml g/(kw-h) r/min mm
kw

DD269FMQ Air cool
396 354 9.8 1 1500±100 0.6 0.7 RQ-93 SAE15W/40 APE SJ 19.8 5 gears 3.631 2.846 1.777

12V21/5W 12V10W
CR7HSA
12V9A.H

3nd ratio 4th ratio 5th ratio last ratio
Fan switch temp

1.381 1.083 0.913 2.286
85

15A 12V 105dB

sensor temp

125

Cooling

cooling liquid capacity L 1.6

cooling liquid type
https://www.motomanuals.net/

3500 anti-cold

22

Inlet pressure temperature sensor

Throttle position sensor

Water Temperature Sensor

Fuel pump

Right Injector

Oxygen Sensor(L) Left Injector

Ignition coil(L)

Oxygen Sensor (R)

Ignition coil(R)

Idle stepper motor

Diagnostic Unit

ECU

Gn/Bk Br/Gn

Br/Bk Gr/V Gn/Bk

Br/Gn Gn/Bk

Br/Bk Gr/V Gn/Bk

Bk R

Gn/Bk Gr/V Or/Gr V/Y

Bk/Or Bk/Bl

Gn/Bk Gr/V Or/Gr V/Y

Bl/WBk/Or

Gr/Y Bk/Or

Gr W Bk V

Bk/Or Bl/W

Bk/Or Gr/Y

R/Or Bk /Or Gn/Bk Bl/Br

Gr W Bk V
P/W Bk/Or Gn/Bk W /R

Gn/BYk/Or Br/WBk/Or

Gn/BYk/Or

Bk/Or Br/W

Gr/R Bl/R Gn/Bl Gn/Br

Or/R G n B r/R Y/W Gr /W Br /V

Gr/R Bl/R Gn/Bl Gn/Br

Or/R Gn Br/R Y/W Gr/W Br/V

Bl/R W/R Br/R LG/R Gr/w Gn/Br Gn/Bl LG Br/V Gn Bk/Or P/W Gr/R Br/W

Gn/Y Y/W Gr/Y Bl /Br Bk/Bl R /Or Gn/W Bk/W Or/R G n B l/Y Bl/W Or/Gr Br/Bk Gr/V Br/Gn V/Y Gn/Bk

LG Bl/R W

/BRr/BVr/RGLnG/BRk/GOrr/Pw/W Gn/GBrr/GRn/BBrl/W

Gn Bl/Y Bl/W Or/Gr Br/Bk Gr/V Br/Gn V/Y Gn /Bk Gn/Y Y /W Gr/Y Bl/Br Bk/Bl R/Or Gn/W Bk/W Or/R

Right

fGrnont

turn

Gn light12V10W

LB

LB

Front brake switch Ignition switLchignting switch Start switch

Flameout switch

R Br Bk
R Br Bk

BK Y/Gn

Bl/W Br/R Br

Y/R Bk

Bk Y/Bk

LG/R Or/R Bk/W Gn Gn/W Bl/Y LG Bk/Or

BK Y/Gn

Br Y/R Bk Y/Bk

LG/R Or/R Bk/W Gn Gn/W Bl/Y Bl/Gn Bk/Or

OdometeBrr lGignht12V3.4W

Br Gn

Right iLnBdicGantor12V2W

LB

Left inOdricGantor12V2W

Or

Gn

High beam12V2BW l

Bl

NeutrBakl indicator 12V2W Bk

LG/R

LG/R

EFI indBickGant/oBr1k2V2W

LG

Relay Gn Bk/W
Bk/Or Or/R Gn Bk/W
Bk/Or Or/R

Rectifer

Flash

Rear brake switch

Bk Gn R Y Y Y Gn R Y Y Y

Bk GnGr Bk GnGr

Gn Gn/Y

Gn/Y Gn

Gn/Bk Gn

Gn/Y Gn

Kickstand switch

LB

LB

Gn

Gn

Gn/Y Gn Br

Gn/Y Gn Br

Right rear turn light12V10W
License plate light. Tail light12V21W/5W

Gn

Gn

Or

Or

Left rear turn light 12V10W

Bl

Bl

Head light12V35W/3W5W

W

Gn

Gn

FroGBnnrt position light12BVr/5RW

Gn

Gn

Left frOornt turn light12V10OWr

Bl/Y W Bl

Bk LG

Gr Or LB

LG Gn

P Gn

Bk Bk

Single-Wizard Electric

GnR/Bk

R/Bk Bk

Gn/WBl/Y

Y YY

LG/R

Fuse

W Bl Bl/Y

LG Bk

Or GrLB

Bl Bk

P Gn

Bk Bk

Bl/W R/Bk

Bk R/Bk

Gn/WBl/Y

YY Y

LG/R

R Gn

https://www.motomanuals.net/ Dimmer switch Horn switch

Turn signal switcChlutchHosrwnitch

M Fan

Water temMapgenreatoture sensor

Neutral swBaitctthery

Overtake switch

Fuse

LG/R

P

Single-Wizard Electric Y/R P

Gn/RY/R

R Start motor

Charge Start relay

SYMBOBLlack White Blue Brown Green Red Yellow Grey Orange Light Blue Light Green PViinoklet

COLOR Bk

W Bl

Br

Gn R

Y

Gr

Or

LB

LG

P

V

93 6
SAE15W/40 APE SJ
7
18.5L2.7L

https://www.motomanuals.net/

References

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