HELLA GUTMANN Radar III CSC Tool Kit Instruction Manual

CSC-Kit Radar III
Operating Instructions
460 994-16 / 04.23

manuals
https://www.hella-gutmann.com/de/manuals

About these Operating Instructions

Original operating instructions
The operating instructions comprise the most important information in a clearly visible form to facilitate the start with the device.
1.1. Notes about the Use of these Operating Instructions
These operating instructions contain important information relevant to operator safety.
Go to www.hella-gutmann.com/manuals to find all the manuals, instructions, references and lists about our diagnostic devices, tools and much more.
Please also visit our Hella Academy under www.hella-academy.com and expand your knowledge with various online tutorials and other training courses.
Please read the operating instructions entirely. Pay special attention to the first pages containing the safety instructions.
They are provided solely to assure your safety when working with the product.
When working with the product, it is recommended to read the individual work steps in the manual again to prevent hazard of persons and equipment or operating errors.
The product shall be used exclusively by a qualified person. Information and knowledge included in this training is not explained in these operating instructions.
The manufacturer reserves the right to modify these instructions and the product itself without prior notice. We therefore recommend checking it for any updates. These operating instructions must accompany the product in case of sale or any other transfer.
These operating instructions shall be kept for the entire service life of the product and shall be accessible at any time.

Symbols Used

2.1. Marking of Text Parts

| DANGER
Text parts marked in this way indicate an imminent dangerous situation, which will lead to death or severe injuries if not avoided.
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| WARNING
Text parts marked in this way indicate a possibly dangerous situation, which may lead to death or severe injuries if not avoided.
| CAUTION!
Text parts marked in this way indicate a possibly dangerous situation, which may lead to minor or slight injuries if not avoided.
| These symbols indicate rotating parts.
| This symbol indicates dangerous electric voltage/high voltage.
| This symbol indicates the risk of crushing limbs.
| This symbol indicates a potential injury of the hand.
| IMPORTANT
All texts labeled IMPORTANT refer to a hazard in the diagnostic device or environment. The advices or rather instructions stated here must therefore be observed by all means.
| NOTICE
Texts marked with NOTICE contain important and helpful information. It is recommended to observe these texts.
| Struck-through waste bin
This marking indicates that the product must not be discarded as domestic waste. The bar underneath the waste bin indicates whether the product was “placed on the market” after 13 August 2005.
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| Refer to manual
This marking indicates that the user manual must always be read and always be available.

Safety Precautions

3.1. General Safety Precautions

• The Radar Kit III is exclusively intended for use on a vehicle. It is a precondition for the use of the Radar Kit III that the user has automotive engineering skills and is therefore aware of the sources of danger and risks in the workshop and on the vehicle.
• Please read the entire operating instructions carefully before using the device.
• All notes given in the individual sections of the operating instructions apply. It is important to regard the following measures and safety precautions.
• Furthermore, pay attention to all general instructions from labour inspectorates, trade associations and vehicle manufacturers as well as all laws, legal ordinances and instructions which have to be commonly obeyed by a repair shop.

3.2. Safety Precautions – Risk of Injury
When working on the vehicle, there is a risk of injury through rotating parts or rolling of the vehicle. Therefore regard the following:

• Protect vehicle against rolling away.
• Basically place the gear selector lever of AT vehicles to park position.
• Deactivate the start/stop system to avoid an inadvertent engine startup.
• Connect the device to the vehicle only when engine is shut down.
• Do not reach into rotating parts while the engine is running.
• Do not run cables near rotating parts.
• Check the high-voltage parts for damage.

3.3. Safety Precautions for the Radar Kit III
In order to avoid incorrect handling and injury to the user or destruction of the Radar Kit III arising from this, pay attention to the following:

• Protect the Radar Kit III from strong impacts and do not drop it.
• Protect the Radar Kit III from long periods of exposure to solar radiation.
• The Radar Kit III is not waterproof. Protect the Radar Kit III from fluids such as water, oil or gasoline.
• In case of damage of the Radar Kit III, the precise adjustment of the rear radar sensors is not longer ensured and warranty and guarantee will become void.

3.4. Safety Precautions – Laser

There is a risk of injury through dazzling the eyes when working with the laser. Therefore regard the following:

• Do not direct the laser beam towards persons, doors or windows.
• Never look directly into the laser beam.
• Ensure proper room illumination.
• Avoid trip hazards.
• Secure mechanical parts from falling over or becoming loose.

Laser class 2
The accessible laser radiation lies in the visible spectral range (from 400 to 700 nm). If the exposure is brief (up to 0.25 s), it is eye-safe. The radiation outside the wavelength range from 400 to 700 nm fulfills the conditions for class 1. For ex- tended or diffuse sources, a correction factor can be used.

Product Description

4.1. Intended Use
The Radar Kit III enables brand-specific adjustments of different kinds of systems. In this way front and rear radar sensors can be calibrated in connection with a Hella Gutmann diagnostic device.
The Radar Kit III can be exclusively operated in combination with a Hella Gutmann diagnostic device. Diagnostic devices from other manufacturers will not be supported.
4.2. Delivery Contents

Count| Name|
---|---|---
1| • Radar reflector CSC 4-04
• Laser module incl. retaining block (can be used for both radar reflectors CSC 4-04 and CSC 4-05)|
1| Radar reflector CSC 4-05|
1| Radar reflector CSC 4-07 (optional)|
1| Base|
1| Rod|
1| Operating instructions| ****

4.2.1. Checking Delivery Contents
Please check the delivery contents upon receiving your device so that complaints can be issued immediately regarding potential damage or missing parts.
Proceed as follows to check the delivery contents:

1. Open the package supplied and check for completeness based on the delivery slip.
   Should you identify any damage to the package, then open the package in the presence of the delivery service and check the Radar Kit III for hidden damage. Any transport damage to the package supplied and damage to the Radar Kit III shall be registered in a  image report by the delivery service.

2. Remove the Radar Kit III from the packaging.

3. Check the Radar Kit III for damage.

4.3. Device Description
4.3.1. Radar Kit III

1. Radar reflector CSC 4-04 + laser module incl. retaining block
2. Rod
3. Base
4. Radar reflector CSC 4-05
5. Radar reflector CSC 4-07 (optional)

Call up the assembly instructions of the radar reflector CSC 4-07 under www .hella-gutmann.com.
You can also call up the assembly instructions with the following QR code:

https://www.hella-gutmann.com/fileadmin/user_upload/Download- Dateien/Manuals/02_Assembly_instructions/nonverbal/AB0014_Radar_Kit_III_CSC_4-07.pdf

4.3.2. Replacing the Type CR123A Batteries
Proceed as follows to replace the batteries:

1. Switch off the laser beam with the switch.

2. Remove the battery compartment cover.

3. Remove the battery.
   NOTICE
   Pay attention to the installation direction/polarity.

4. Insert the new battery and close the battery compartment cover.

Working with the Radar Kit III

5.1. Preconditions for the Use
Ensure the following to be able to use the Radar Kit III:

• The vehicle system to be adjusted is working properly.
• There are no trouble codes stored in the ECU.
• Vehicle-specific preparations have been done.
• Rear axle track is correctly adjusted.
• The horizontal alignment of the vehicle on even floor is ensured.
• The Rear Cam Kit I Basic (if necessary with positioning aid) is present (not included in the delivery contents).
• Two wheel alignment modules are present (not included in the delivery contents).
• The radar reflector CSC 4-04 / CSC 4-05 / CSC 4-07 is positioned correctly in front of/behind the vehicle.
• The minimum dimensions indicated in the diagnostic device regarding the correct positioning have been obeyed.
• The note given in the diagnostic device regarding the areas in which reflecting objects shall not be present has been obeyed.

NOTICE
The mounting direction of the radar reflector CSC 4-07 is specified in the diagnostic device.
5.2. Adjusting the Front Radar
5.2.1. Attaching the Wheel Clamp Modules to the Rear Wheels
Proceed as follows to attach the wheel alignment module to the rear wheel:

1. Attach one wheel alignment module on the left and right rear wheel respectively.
   WARNING
   Sharp object
   Risk of injury or piercing
   Always use the handle to attach the wheel alignment module to the rim flange or tire.
   CAUTION!
   Scratching of surfaces
   Damage to wheel rims
   Always attach the spacer-set to the rim flange or tire.

2.  Loosen the set screw of the shaft with the cross connector.
   Now you can adjust the height of the shaft with the cross connector.

3. Align the shaft with the cross connector (15) to the wheel center (1).

4. Align the scales of the wheel alignment module in right angle.
   NOTICE
   Pay attention that the level bubbles of both wheel clamp modules are centered.
   The distance between the base support and the center of the wheel can be measured with a tape measure (not included in the delivery contents) only if the wheel alignment module is attached horizontally and centred to the wheel center.

5. Align the laser module to the even ground by turning it.
   CAUTION!
   Laser radiation
   Damage to/destruction of the retina
   Never look directly into the laser beam.

6. Switch on the laser module.
   The laser point is indicated on the even ground surface.

7. Perform steps 5 and 6 for the second laser module.
   Now both wheel alignment modules are correctly attached to the front wheels.

5.2.2. Positioning the Base Support at the Right Distance in Front of the Vehicle
Proceed as follows to place the base support of the Rear Cam Kit I Basic at the right distance and parallel in front of the vehicle:

1. Connect the diagnostic device to the vehicle (see mega macs user manual).

2. Select >Diagnostics< in the main menu.

3. Select the system to be calibrated under >Basic settings<.

4. Position the base support in front of the vehicle.

5. Read the correct distance in the diagnostic device.
   NOTICE
   Regard the different reference marks depending on the individual manufacturer.

6. Measure the distance between from the base support (front) to the reference point determined by the manufacturer and position the base support accordingly.
   Now the base support is positioned at the right distance in front of the vehicle.

5.2.3. Placing the Base Support Centred and Parallel in Front of the Vehicle
Proceed as follows to place the base support of the Rear Cam Kit I Basic centred in front of the vehicle:

1. Switch on the laser module of the wheel clamp module.

2. Turn the laser module so that it points towards the measuring scale of the base support.
   The laser beam is reflected on the measuring scale of the base support.

3. Perform steps 1 and 2 for the second laser module.

4. Position the base support by moving it axially until the same value is indicated on the left and right of the measuring scale. Pay attention that the left and right distance to the base support is identical (parallelism).

5. Switch off the laser module of the wheel clamp module. Now the base support is placed centred and parallel in front of the vehicle.

5.2.4. Positioning the Radar Reflector
Proceed as follows to position the radar reflector in front of the vehicle:
NOTICE
The radar reflector to be used is manufacturer-specific and has to be used in combination with the diagnostic device.

1. Read the correct value in the diagnostic device.

2. Position the radar reflector CSC 4-04 or/ CSC 4-05 / CSC 4-07 at the base support by using the grooves in the base. The respective value X for that is indicated in the diagnostic device.
   NOTICE
   Pay attention that the grooves in the base and in the turntable align.

3. Switch on the laser.

4. Adjust the radar reflector CSC 4-04 / CSC 4-05 / CSC 4-07 to the height indicated in the diagnostic device.
   NOTICE
   Regard the manufacturer-specific reference marks.
   NOTICE
   The calibration can be influenced by metal objects. Remove the base support before you can start the calibration.
   5. Remove the base support.
   6. Start the calibration in the diagnostic device with .

5.3. Adjusting the Rear Radar
5.3.1. Attaching the Wheel Clamp Modules to the Rear Wheels
Proceed as follows to attach the wheel alignment module to the rear wheel:

1. Attach one wheel alignment module on the left and right rear wheel respectively.
   NOTICE
   Pay attention that the level bubbles of both wheel clamp modules are centered.
   CAUTION!
   Laser radiation
   Damage to/destruction of the retina
   Never look directly into the laser beam.

2. Align the laser module vertically to the floor by turning it.

3. Switch on the laser module of the wheel clamp module. The laser point is indicated on the even ground surface.

4. Perform the steps 2 and 3 for the second wheel alignment module.
   Now both wheel alignment modules are correctly attached to the rear wheels.

5.3.2. Positioning the Base Support at the Right Distance and Parallel Behind the Vehicle
Proceed as follows to position the base support of the Rear Cam Kit I Basic at the right distance and parallel behind the vehicle:

1. Connect the diagnostic device to the vehicle (see mega macs user manual).

2. Select >Diagnostics< in the main menu.

3. Select the system to be calibrated under >Basic settings<.

4. Position the base support behind the vehicle.

5. Read the correct distance in the diagnostic device.
   NOTICE
   Regard the different reference marks depending on the individual manufacturer.

6. Measure the distance between the base support (front) and the center of the wheel hub (laser point on the ground floor) with a tape and position the base support accordingly.

7. Perform step 6 for the second wheel alignment module. Now the base support is positioned at the right distance and parallel behind the vehicle.

5.3.3. Positioning the Base Support Centred Behind the Vehicle
Proceed as follows to position the base support of the Rear Cam Kit I Basic centred behind the vehicle:

1. Switch on the laser module of the wheel clamp module.
2. Turn the laser module so that it points towards the measuring scale of the base support. The laser beam is reflected on the measuring scale of the base support.
3. Perform steps 1 and 2 with the second laser module.
4. Position the base support by moving it axially until the same value is indicated on the measuring scale on the left and right.
5. Switch off the laser module of the wheel clamp module. Now the base support is placed centred behind the vehicle.

5.3.4. Mounting the Positioning Aid
Proceed as follows to mount the positioning aid:
NOTICE
With the help of the Rear Cam Kit I Basic the positioning aid enables the exact positioning of the radar reflector CSC 4-04 / CSC 4-05 / CSC 4-07 in the course of the manufacturer-specific adjustment of rear radar sensors.

5.3.5. Positioning the Radar Reflector
Proceed as follows to position the radar reflector behind the vehicle:
NOTICE
The radar reflector to be used is manufacturer-specific and has to be used in combination with the diagnostic device.

1. Read the correct value in the diagnostic device.

2. Position the radar reflector CSC 4-04 / CSC 4-05 / CSC 4-07 at the base support / at the positioning aid by using the grooves in the base. The respective value X for that is indicated in the diagnostic device.
   NOTICE
   Pay attention that the grooves in the base and in the turntable align.

3. Switch on the laser.

4. Adjust the radar reflector CSC 4-04 / CSC 4-05 / CSC 4-07 to the height indicated in the diagnostic device.

5. Align the laser point centered to the radar sensor by turning the base rod.
   NOTICE
   Regard the manufacturer-specific reference marks.
   NOTICE
   Pay attention not to change the height of the radar reflector when turning the rod.
   The calibration can be influenced by metal objects. Remove the base support and the positioning aid before you can start the calibration.

6. Remove the base support and the positioning aid.

7. Start the calibration in the diagnostic device with .

General Information

6.1. Care and Maintenance

• Regularly clean the Radar Kit III with non-aggressive cleaning agents.
• Re-tighten the mounting bolts regularly.
• Use commercial household cleaning detergents and a moistened, soft cleaning cloth.
• Replace damaged accessories immediately.
• Only use original spare parts.

6.2. Disposal
NOTICE
The guidelines listed here are exclusively valid within the European Union.
In compliance with Directive 2012/19/EU of the European Parliament and Council of 4 July 2012 relating to Waste Electrical and Electronic Equipment (WEEE), and the German national statute governing the distribution, return and environmental disposal of electrical and electronic equipment (Electrical and Electronic Equipment Act – ElektroG) of 20 October 2015 in its current version, we are obliged to take back this device, distributed by us after 13 August 2005, at the end of its service life free of charge and to dispose of it in accordance with the above-mentioned directives.
Since, in the case of the present device, this relates to exclusively commercially used equipment (B2B), it shall not be handed over to a public disposal facility.
The device can be disposed of at the following address (specifying the date of purchase and the device numbers):
Hella Gutmann Solutions GmbH
Am Kresbach 2
79241 Iringa
GERMANY
WEEE reg. no.: DE 25419042
Phone: +49 7668 9900-0
Fax: +49 7668 9900-3999
E-mail: [email protected]
6.3. Technical Data of the Laser Module

HELLA GUTMANN SOLUTIONS GMBH
Am Krebsbach 2
79241 Ihringen
GERMANY
Phone: +49 7668 9900-0
Fax: +49 7668 9900-3999
[email protected]
www.hella-gutmann.com
© 2023 HELLA GUTMANN SOLUTIONS GMBH
Made in Germany

Documents / Resources

| HELLA GUTMANN Radar III CSC Tool Kit [pdf] Instruction Manual
460 994-16, 04.23, Radar III CSC Tool Kit, Radar III, CSC Tool Kit
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References

• gutmann.com
• Startseite | Trainingsportal
• Hella Gutmann Solutions GmbH: Hella Gutmann Solutions
• Hella Gutmann Solutions GmbH: Manuals
• Startseite | Trainingsportal
• Hella Gutmann Solutions GmbH: Manuals

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