KTC ATP6015 Headlight Lens Replacement Tool Set Instruction Manual

KTC ATP6015 Headlight Lens Replacement Tool Set

Important Instructions

The following symbols are used in this instruction manual.

Prohibited actions
Symbols prohibit the act in handling the product.

Caution
Symbols call attention to product handling.

Must conduct
Symbols represent actions that must be performed when handling products.

Confirmation matter
Symbols indicates items to be checked before handling a product, and application of usage.

Warning May cause death or serious injury.

symbols| Important matter| Hazards and damages
| Regarding the work procedure for disassembling and assembling each part and handling new parts, a person who has the qualifications stipulated by law should fully understand the information (service manuals and work instructions) from the automobile manufacturer and work.| Failure to do so may result in serious injury or damage to the unit or vehicle.
| Be sure to remove the headlamp from the vehicle before carrying out the work described in this instruction manual.| Failure to do so may result in serious injury or damage to the unit or vehicle.
Caution; May cause injury or property damage.

Symbols| Important matter| Hazards and damages
| Do not use this product for purposes other than its original use.| May cause injury or property damage.
| Discontinue use if any abnormalities such as cracks, chips, or deformation are found.| May cause injury or property damage.
| Do not disassemble or modify the product.| May cause injury or property damage.
| Do not strike the product.| May cause property damage.
| Do not use in unstable places.| May cause injury or property damage.
| Wear protective equipment and appropriate clothing when using the product.| May cause injury or property damage.
| Do not allow chemicals, seawater, moisture, etc. to adhere to the product.| May cause property damage.

Precautions before using

The headlamps shown in this instruction manual are examples. Due to the shape and position of the parts in some car models, it may not be possible to smoothly install or remove the headlamps even if the procedure in this manual is followed.

Headlamp example in this instruction manual Toyota Prius (ZVW5#)

This product is a tool to assist with maintenance specified by the automobile manufacturer. We are not responsible for any problems with the headlamp itself.Please check the maintenance instructions from the manufacturer for the handling precautions of the headlamp itself, and perform the work with sufficient care.

Packing Contents

Product Dimensions

HEADLIGHT LENS REMOVAL PLIER( No.AP601 )

HEADLIGHT LENS WEDGE( No.AP602 )

HEADLIGHT LENS GASKET MOUNTING SPATULA 　( No.AP603 )

How to use

Before starting work

To remove the headlamp lenses, start from the tip of the headlamps.

The headlamps shown in this manual are only an example. For some car models, even if the procedure is followed as described in this manual, it may not be possible to remove the headlamps smoothly due to the shape and position of the parts.

Removing the headlamp lens

1. Decide where to insert the plier and release the clip connecting the headlamp lens to the housing near that point.
   

2. Insert the plier into the gap between the headlamp lens and the housing and open it.
   

3. Insert headlamp wedge into the gap opened by the removal plier. You can remove the plier as long as you can insert it firmly.
   

4. Use the pliers to re-open the area where the headlamp wedge was inserted and insert the second headlamp wedge.
   

5. Pull the gasket out through the gap where you inserted the headlamp wedge.
   

6. Open lens with the plier and repeat inserting headlamp lens wedge. Remove all gaskets, separate the housing from lens to complete the installation.
   

Installing the gasket

• Install a new gasket while holding it down by using a headlamp lens gasket spatula.
  

• Install the gasket around the circumference, and complete by aligning the housing and the lens.
  

Global Sales Department

 +81 774 46 3717
contact@kyototool.co.jp

Product design might be changed for the improvement without the notifications.

References

• Kyoto Tool: Japan’s No.1 Tool Manufacturer

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