ENSTO EVB200EB-B4BC Charging Station User Guide
- June 12, 2024
- ENSTO
Table of Contents
EVB200EB-B4BC Charging Station
Product Information
Product Name: EVB200EB-B4BC
Installation Instructions: ENG
User Guide: RAK139_ENG 2023-06-27
Contents
User Guide
- User interfaces
- Charging
- Free charging
- Charging with RFID
Description of Symbols
-
WARNING – Indicates a hazard with a medium level of risk which,
if not avoided, could result in death or serious injury or
considerable damage to the equipment. -
Electrically skilled person
-
Identifier for plug and socket outlet AC / EN62196-2 / Type
2 -
Radio-frequency identification reading area for automatical
identifying of RFID tags. -
Environmental instructions
Abbreviations
-
LED – Light Emitting Diode
-
MCB – Miniature Circuit Breaker
-
OCPP – Open Charge Point Protocol
-
RCBO – Residual Current Breaker with Overcurrent
Protection -
RCD – Residual Current Device
-
RDC-DD – Residual Direct Current Device Type DD
-
RFID – Radio-frequency Identification
-
USB – Universal Serial Bus
-
RS-485 – Recommended Standard 485 (communication protocol)
Delivery Contents
- Plastic front cover
- Extension box for electrical connections
- 3-color LED indicates the charging point’s status
- RFID reader
- Front cover lock
- Type label
- Painted steel frame
- RCBO type A 30mA
- MID class energy meter
- 2 x Mode 3/Type 2 socket outlet
Mounting Accessories
- Energy meters – Quantity: 4
- Energy meters – Quantity: 2
- Cable gland M32 – Quantity: 1
- Cable gland M16 – Quantity: 1
- Cover plug M16 – Quantity: 1
- Ethernet cable is not necessary
Accessories
- EVTL43.00 Ground/Floor mounting pole
- Flange 2202 (not necessary with this product)
Mounting Instructions
-
Before installation, remove the charger and the extension box
from their package. Do not scratch the surface of the items after
removal from the package. Metal surfaces must be protected
regularly with anti-corrosion agent. -
Obey national regulations and site requirements.
Recommendation: 900 – 1200 mm from the top of the extension box.
When the supply is from the bottom, minimum distance: 400 mm.
Minimum distance from the sides: 200 mm. -
Remove the front plate.
-
Move the cable glands to the bottom and respective cover plugs
to the top. -
a) When you mount the charging station to the wall, attach the
cable glands to the outside of the extension box. -
b) When you mount the charging station on a mounting pole,
attach the cable glands to the inside of the extension box.
Wall Mounting Instructions
Installation accessories:
-
Drill screw holes for the wall brackets.
-
Select applicable screws for the wall.
-
Attach the extension box to the wall with 4 fastening
screws. -
See wiring instructions on page 16.
EVB200EB-B4BC
Installation Instructions ENG
User Guide
RAK139_ENG 2023-06-27
© 2023 Ensto Building Systems
Contents
Installation Instructions 1. Safety
instructions………………………………………………………………………………………………………………………………………. 3 2.
Description of symbols………………………………………………………………………………………………………………………………. 3 3.
Abbreviations………………………………………………………………………………………………………………………………………………. 4 4.
Delivery contents………………………………………………………………………………………………………………………………………… 4
4.1. Product features……………………………………………………………………………………………………………………………… 4 4.2.
Mounting accessories……………………………………………………………………………………………………………………. 5 5.
Accessories…………………………………………………………………………………………………………………………………………………… 6 6.
Mounting instructions……………………………………………………………………………………………………………………………….. 8 6.1.
Before installation………………………………………………………………………………………………………………………….. 8 6.2.
Cable entries…………………………………………………………………………………………………………………………………… 9 6.3. Wall
mounting………………………………………………………………………………………………………………………………. 10 6.4. Ground
mounting on concrete casting with ground mounting pole…………………………………..11 6.5.
Ground mounting on concrete foundation with ground mounting pole……………………………12
6.6. Ground mounting on Unimi concrete foundation…………………………………………………………………..13
6.7. Attaching charging station to mounting pole
EVTL43.00……………………………………………………..15 7. Electrical
connections………………………………………………………………………………………………………………………………. 16 7.1. Wiring
instructions………………………………………………………………………………………………………………………..16 7.2. Power
supply………………………………………………………………………………………………………………………………… 19 8.
Commissioning…………………………………………………………………………………………………………………………………………. 22 8.1.
View of the component layout on the control unit………………………………………………………………… 22
8.2. Connecting to the charging station………………………………………………………………………………………….. 23
8.3. WiFi coverage area……………………………………………………………………………………………………………………….. 23 9.
Technical data……………………………………………………………………………………………………………………………………………. 25 10.
Code key…………………………………………………………………………………………………………………………………………………… 27 11.
Dimensional drawing…………………………………………………………………………………………………………………………….. 28 12.
Installation / Commissioning checklist………………………………………………………………………………………………..
29 13. Maintenance / Preventive maintenance
instructions……………………………………………………………………….. 30 14. Testing instructions for the
electric protective device (RCBO)………………………………………………………… 31 15.
Troubleshooting……………………………………………………………………………………………………………………………………… 31 16.
Warranty…………………………………………………………………………………………………………………………………………………… 32 17.
Declaration of Conformity…………………………………………………………………………………………………………………….. 32 18.
Disposal……………………………………………………………………………………………………………………………………………………. 32
User Guide 19. User
interfaces………………………………………………………………………………………………………………………………………….33 20.
Charging…………………………………………………………………………………………………………………………………………………… 33
20.1. Free charging……………………………………………………………………………………………………………………………… 33 20.2.
Charging with RFID……………………………………………………………………………………………………………………. 34
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Installation Instructions
1. Safety instructions
Electrically skilled person · The installation must only be done by a
qualified professional. · Read these instructions carefully before you
install, operate or maintenance the charging station. · Obey the instructions
in this manual and make sure that the installation complies with national
safety regulations, installation methods and restrictions. · The information
provided in this manual in no way exempts the installer or user from
responsibil-
ity to obey all applicable safety regulations. · Keep this manual for future
installation and maintenance.
WARNING
Danger of electric shock! Risk of fire! · Improper installation can cause
personal injury and property damage. · Do not switch on the power supply
before the installation work is completed.
2. Description of symbols
WARNING – Indicates a hazard with a medium level of risk which, if not
avoided, could result in death or serious injury or considerable damage to the
equipment.
Electrically skilled person
Identifier for plug and socket outlet AC / EN62196-2 / Type 2
Radio-frequency identification reading area for automatical identifying of
RFID tags.
Environmental instructions
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3. Abbreviations
Abbreviation LED MCB
OCPP
RCBO RCD RDC-DD
RFID
USB
RS-485
Description
Light Emitting Diode Miniature Circuit Breaker, protects cables from over load
and short circuits Open Charge Point Protocol, protocol how the charger
communicates with the backend systems Residual current Circuit Breaker with
Overcurrent protection Residual Current Device, protects humans and animals
from electric shock Residual direct current detecting device Radio Frequency
Identification, information remote reading/writing system, here used to
identify authorized charging point users Universal Serial Bus, specifications
for cables, connectors and protocols Recommended Standard 485, standard
defining the electrical characteristics of drivers and receivers for use in
serial communications systems
4. Delivery contents
· Charging station · Extension box · Mounting accessories · Label set with
RCBO testing instructions · Triangular key · Installation and Operating
instructions
4.1. Product features
Plastic front cover
Extension box for electrical connections
3-color LED indicates the charging point’s status
RFID reader
Front cover lock
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Type label
Painted steel frame RAK139_ENG / 2023-06-27
RCBO type A 30mA
MID class energy meter
2 x Mode 3/ Type 2 socket outlet
Type label
4.2. Mounting accessories
Item
Description and use Screw 3×8, Tx10 · To lock the covers on the protective
devices and the
energy meters
RJ45 connector · For Ethernet connections
Quantity 4 2
Cable gland M32 1
· For chaining power supply to another charging station
Cable gland M16 1
· For an additional Ethernet cable
Cover plug M16
· To replace the pre-installed cable gland M16, if an
1
Ethernet cable is not necessary
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5. Accessories
EVTL43.00 Ground / Floor mounting pole
Flange 2202 (not necessary with this product)
(4 x Ø9,5)
100 1029,5
150
4 x Ø14
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200 250
RAK139_ENG / 2023-06-27
100 408 ± 1
150 8
EVTL44.00 Adapter for ground mounting
Ø60,3
Ø54,5
4 x M12
200 250
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6. Mounting instructions
6.1. Before installation Remove the charger and the extension box from their
package. Do not scratch the surface of the items after removal from the
package.
When selecting installation site, take into consideration the following: · The
minimum space necessary for operating and maintenance. · The mounting
foundation is applicable and robust. · To ensure the optimal charging
performance, the charging station should not be exposed to direct
sunlight. · If the charging station is installed in corrosive conditions where
there is a risk of metal rusting, visible
metal surfaces must be protected regularly with anti-corrosion agent.
min. 400 mm
min. 200 mm
Obey national regulations and site requirements
Recommendation 900 – 1200 mm
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6.2. Cable entries · Take the cable routing into consideration when planning
the installation. The supply cable can be
routed into the enclosure from the top or bottom. Default cable routing is
from the top. · An M32 cable gland for the supply cable and an M16 for a
possible data cable are pre-assembled on
the top of the extension box. When the supply is from the bottom
1 Remove the front plate.
2
Move the cable glands to the bottom and respective cover plugs to the top.
3a
When you mount the charging station to wall, attach the cable glands to the outside of the
extension box.
3b
When you mount the charging station on a mounting pole, attach the cable glands
to the inside of the extension box.
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6.3. Wall mounting Installation accessories
Screws max. Ø 6mm (not included)
Installation steps
1. Drill screw holes for the wall brackets. 2. Select applicable screws for
the the wall. 3. Attach the extension box to the wall with 4 fastening screws.
4. See wiring instructions on page 16.
285
4 pcs
1575 500
1075
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The socket outlet will be at a height of 1200 mm
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6.4. Ground mounting on concrete casting with ground mounting pole
Installation accessories
Ground mounting pole EVTL43.00 Anchor bolts M12 Bolts and nuts (not included)
1 pcs 4 pcs
Make sure that the materials used for the concrete casting and the installation procedures follow local building regulations and safety standards.
· Dig a trench for cable conduits and an excavation pit for the concrete
foundation. The pit floor should be compacted and level.
· Put cable and possible drain pipes in place. · Fill the pit with concrete. ·
Let the concrete cure. Make sure that the surface stays level during the
process.
Installation steps
1. Make sure that the concrete surface is compacted and level.
2. Drill a hole in the concrete for the anchor bolts. For more information,
please see the anchor bolt instructions.
3. Put the anchor bolts in place.
200
100
4. Pull the electric cables approx. 1500 mm measured from the concrete
surface.
5. Attach the ground mounting pole to the anchor bolts with washers and nuts.
6. Pull the electrical cables through the ground mounting pole.
7. Attach the charging station to the mounting pole. See instructions on page
15.
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6.5. Ground mounting on concrete foundation with ground mounting pole
Installation accessories
Ground mounting pole EVTL43.00 Adapter for concrete foundation EVTL44.00 Concrete foundation (from different manufacturers) Bolts, washers and nuts
1 pcs 1 pcs 1 pcs
Installation steps
1. Dig a trench for cable conduits and an excavation pit for the concrete foundation to applicable depths.
2. Add gravel to the bottom of the pit, to such thickness that the top of the foundation will be at applicable level when you lift the foundation into the pit. Take into consideration the possible paving materials when you set the level.
3. Lift the concrete foundation into the pit. For more information, please see the concrete foundation mounting instructions.
4. Put cable and possible drain conduits in place.
x 4
5. Lift the adapter EVTL44.00 into the concrete founda-
tion. Cut the adapter, if necessary. Adjust the adapter in such a manner, that the top surface of the adapter
x 8
is horizontal. Make sure, that the adapter is securely
in place and does not swing.
6. Pull electric cables through the conduits and the
adapter approx. 1500 mm measured from the adapt-
er flange.
x 4
7. Tighten the foundation to its place by filling the ex-
cess space outside the foundation with gravel.
8. Attach the ground mounting pole on the adapter with bolts, washers and nuts (included).
9. Pull the electrical cables through the ground mounting pole.
10. Attach the charging station to the mounting pole. See instructions on page 15.
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6.6. Ground mounting on Unimi concrete foundation
This installation example describes the installation procedure when a concrete
foundation supplied by Unimi – Solutions is used.
Installation accessories Ground mounting pole EVTL43.00
1 pcs (1 x EVB) 2 pcs (2 x EVB)
Installation accessories, order from www.unimi.se
Concrete foundation Cover plate Adapter for 1 x EVB, product code US7650 Adapter for 2 x EVB, product code US27657
1 pcs 1 pcs 1 pcs 1 pcs
US7650
US27657
Note! When using the adapter for two charging stations (US27657), you can get up to four charging outlets.
Installation steps
1. Dig a trench for cable conduits and an excavation pit for the concrete
foundation to applicable depths. The pit floor should be compacted and level.
2. Adjust the depth of the pit so that the top of the foundation will be
flush with the final surrounding ground surface. Take into consideration the
possible paving materials.
3. Cover the unused conduit openings with plugs, which are included in the
foundation delivery.
600 450
Ø115 (x4)
Ø15
250 395 RAK139_ENG / 2023-06-27
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4. Lift the foundation into the installation pit. You can use the attachment
bar in the foundation as a lifting point. Make sure that the mounting bar is
in a direction that enables the installation of the charging station in
correct position.
5. Put cable conduits into the trenches and install the conduits to relevant
inlets.
6. Pull electric cables through the conduits into the foundation approx.
1500mm measured from the top of the foundation.
7. Tighten the foundation to its place by filling the excess space outside
the foundation with gravel.
8. Set the final layer of gravel so that the top of the foundation will be
flush with ground or the final paving material.
9. Always put a cover plate on the foundation, if the charging station is
installed in a separate session than the foundation.
10. Remove the cover plate before you start the installation work.
11. Put the adapter element on the foundation.
12. Attach the adapter element to the foundation attachment bar with bolts 3
pcs (included).
13. Put the mounting pole on the adapter. Tighten with the washers and nuts
included in the delivery.
14. Pull the electrical cables through the mounting pole.
15. Attach the charging station to the mounting pole. See instructions on
page 15.
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6.7. Attaching charging station to mounting pole EVTL43.00
Precondition
· The mounting pole is mounted on site properly.
· The cable glands are moved from top to the bottom of the extension box. See
chapter 6.2 Cable entries.
· The electrical cables are installed and routed to the extension box. See
chapter 7.1 Wiring instructions, steps 1 – 11.
Installation steps
1. Remove the wall brackets 2 pcs from the rear side of the
1
extension box [1]. Both brackets are attached with two screws. (This step is not necessary.)
2. Remove the four M8 screws and washers from the bottom [2].
3. Lift the extension box on the mounting pole [3].
4. Attach the extension box to the mounting pole with the the screws and washers you removed in the step 2 [4].
1
2
8 mm
3 4
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7. Electrical connections
7.1. Wiring instructions
Installation steps 1. Remove the front plate from the extension box. 2. Remove
the bolts, nuts and washers from the flange on the extension box. You need the
bolts and
washers when you attach the charger to the extension box. 3. Remove the flange
from the extension box.
Supply connectors
10-12 mm
4. Pull the supply cable through the cable gland M32. 5. Remove the cable
sheath approx. 200 mm. 6. Cut the supply cable conductors to applicable
lengths. The earth conductor must be long enough,
so that if a fault occurs it is the last one that comes loose. 7. Strip the
conductors 10 – 12 mm and connect to the supply connectors. 8. Pull the data
cable through the cable gland M16. 9. Connect the data conductors to the
Ethernet RJ45 connectors (2 pcs included). 10. Put the Ethernet RJ45
connectors in place. 11. Attach the front plate to the extension box.
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12. Lift the charger on the extension box. 13. Attach the charger to the
extension box with the bolts
and washers you removed in the step 2. 14. Remove the front cover from the
charger. 15. Remove the plastic shield.
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Ethernet RJ45 connectors
Connector for the socket on the left
Bus connector for the energy meters
Connector for the socket on the right
16. Connect the plug-in couplers from the charger to the respective couplers
in the extension box.
17. Attach the plastic shield in place.
18. Close the front cover. 19. A label set of RCBO testing instructions is
included in the delivery. Attach a language specific label on
the extension box on a position where it can be seen.
You can lock the covers with the screws included.
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7.2. Power supply
The voltage and current ratings must comply with national regulations. System
dimensioning must be done by a qualified electrical designer.
TN network
Power Supply
Data cablePE N L3 L2 L1 IN OUT
We recommend supply cables with stranded conductors.
Extension box
1 3 5N RCBO
24 6N
1 23
N
N
Energy
meter
7 8 9 10 11 12
456
1 3 5N RCBO
24 6N
L1
L2
L3
N
PE
1 23
N
N
Energy meter
7 8 9 10 11 12
456
Note! Do not change the internal connections!
ETH1 ETH2 X33
X32 X31
ETH1 ETH2
X41
X43
1 2 34 5 6
X42
12 3 4 5 6
12 3 4 5
Charger
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IT network
If you connect the charging station to an IT network, you must set the energy meter to 2-phase mode from the energy meter settings.
Power Supply
Data cable PE L2
L1
IN OUT
We recommend supply cables with stranded conductors.
Extension box
1 3 5N RCBO
24 6N
1 23
N
N
Energy meter
7 8 9 10 11 12
456
1 3 5N RCBO
24 6N
L1
L2
L3
N
PE
1 23
N
N
Energy meter
7 8 9 10 11 12
456
Note! Do not change the internal connections!
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ETH1 ETH2 X33
X32 X31
ETH1 ETH2
X41
X43
1 2 34 5 6
X42
12 3 4 5 6
12 3 4 5
Charger
RAK139_ENG / 2023-06-27
Parallel connection of charging stations
The maximum quantity of connected charging stations depends on the system
dimensioning made by qualified professional.
Power Supply
PE N L3 L2 L1
Data cable
IN
Supply cable Ø 18 – 25 mm (MCMK 4×25+16)
L1
L1
L2
L2
L3
L3
N
N
PE
PE
ETH1 ETH2
Charging station 1
ETH1 ETH2
Charging station 2
Alternative cable entry from bottom See chapter 6.2. Cable entries
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8. Commissioning
Before commissioning the charging station must be installed according to the
installation instructions.
By default all charging stations are operating in free charging mode
(standalone operation). In this free charging mode external communication
(Ethernet, 4G, LAN or WiFi) is not active. If you connect the charging station
to some back-office (online mode), first make sure that the basic
functionality is working before establishing communication.
8.1. View of the component layout on the control unit
Component USB B Service port Ethernet 1 / 2 Micro SIM card holder
Optocoupler input (+ / – 12V)
Connection
Note
Computer to the charging station Connect to the right side
Ethernet communication cable Connect input to the left side
Connection to mobile network The holder is on the left side
Control of charging event via external device / input
External input operation must be configured on charging station settings. Please ask your Ensto representative for details.
Control unit on the left side Ethernet 2
Ethernet 1 Micro SIM card holder
USB B service port
Opto1- / Opto1+ Optocoupler input 12V
22 / 36
Opto2- / Opto2+ Optocoupler input 12V
RAK139_ENG / 2023-06-27
8.2. Connecting to the charging station
If you want to change the default settings, you must connect to the charging
station via web configuration tool to be able to start configure the
commissioning settings. Use Firefox, Chrome or Windows Edge web-browser for
configuring.
USB B Connect to the charging station
8.3. WiFi coverage area
Examine the available signal strength to make sure that the communication (4G,
WiFi), reception and connectivity are working.
USB A Connect to the computer
EVB… max. 10 m in free space
If you want to use a WiFi network, first do a WiFi survey to make sure that
the network works correctly. The survey helps you to identify potential issues
and optimize coverage.
General steps how to do a WiFi survey
1. Plan the survey. Define the purpose of the survey: estimate coverage,
identify dead spots, optimize performance etc. Define the survey areas,
including indoor and outdoor spaces.
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2. Collect necessary tools. Get a WiFi survey tool or software. There are
various free and commercial options available, such as Ekahau, NetSpot and
Acrylic Wi-Fi Home.
3. Prepare the survey environment. Make sure that the WiFi network is
working. Make sure that in the survey area are not any objects or interference
sources that may affect signal propagation, such as large metal objects or
other electronic devices.
4. Configure survey settings. Set the parameters in the survey tool based on
your requirements. Select the appropriate frequency bands (2.4 GHz), set the
channel width and specify the survey duration.
5. Do the survey. Walk through the survey area by following a systematic
path, while the survey tool records the WiFi signal strength and other
relevant data. Take note of the specific locations where measurements are
taken.
6. Analyze the survey data. After the survey is completed, use features of
the survey tool to analyze the collected data. Look for areas with low signal
strength, high interference, or excessive co-channel and adjacent-channel
interference. Identify potential sources of interference or coverage gaps.
7. Take corrective measures. Based on the survey results, take necessary
actions to optimize the WiFi network. You may have to adjust access point
placement, modify channel assignments, install additional access points or
install additional repeaters to improve coverage.
8. Repeat the WiFi survey if necessary. If important changes are made to the
network infrastructure or if you want further optimization, do additional
surveys to evaluate the effectiveness of the modifications.
To get accurate results use professional tools which are intended for WiFi
surveys. We recommend that you consult with a wireless network specialist or
professional if you want in-depth analysis or troubleshooting assistance. Take
into consideration that the WiFi environment is by nature changing, so it can
change during the life cycle of the charging system.
Please see detailed commissioning instructions on https://evwiki.ensto.technology/
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9. Technical data
Electrical connections Nominal supply voltage * Charging current (nominal)
Charging power (nominal)
Supply connections and terminals
Grid connections
3-ph, 400 VAC
3 x 32A
2 x 22kW
L1, L2, L3, N, PE Cu 2.550 mm² (according to supply current and local
regulations) Tightening torque: 4 Nm (2.5 – 4 mm²), 10 Nm (6 – 50 mm²)
TN (3-ph) / IT (2-ph, 230Vp-p)
- Supply voltage range 208 … 264 V.
Please note that typically electric vehicles do not tolerate more than 7 volts of fluctuation in the main voltage.
Design and mechanics Materials
Color
Weight
Ingress protection rating Shock protection rate Operating temperature Standard
Approvals / markings
Frame and extension box: Powder coated mild steel Cover: Plastic (PETG and
ABS)
Frame and extension box: RAL7021 “Anthracite” Cover: White and black tape
Total approx. 23 kg · charger: approx. 10 kg · extension box: approx. 13 kg
IP54
IK10
-25 °C … +50 °C
IEC 61851-1, general requirements for electric vehicle conductive charging
system
CE
User interface Socket outlet Charging status indication
Use access
Energy measurement
Mode 3 / Type 2 (Shutter)
3-color LED · Green / Ready · Blue / Charging · Red / Error
RFID (ISO/IEC 14443A, ISO/IEC 15693) Free access Mobile apps via 3rd party
operators ISO15118 (Plug & Charge support)
MID class kWh meter
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Safety features RCBO Overvoltage and undervoltage protection Control voltage Temperature control
Type A 30mA, class C,nominal current 32A Configurable
12 VDC High operating temperature, such as direct sunlight, can cause reduced
charging current or temporary interruption in the charging procedure
Cybersecurity
· Ensto charging stations are designed to be safe to use according to relevant
cybersecurity requirements, where regular security penetration tests are done
and all the known vulnerabilities are mitigated.
· The manufacturer provides regular firmware updates. The responsibility to
update the charger firmware is under operator/owner/back-office provider.
· The charging stations do not collect personal data and the manufacturer is
not liable for personal data, but this is in responsibility of the back-office
provider.
· The unique access password of the charging station can be changed. This
action must be done during the installation and commissioning to fulfill
cybersecurity act (for example EU) requirements. The owner of the charging
station must keep the valid passwords safe so that annual maintenance and
other activities, which are necessary to keep the charging station in
operation, can be done.
Control and communication Operation mode Wireless
Wired Protocol
Standalone / Online
4G/LTE WiFi 2.4 GHz (IEEE802.11b/g/n) 2 radio’s (hotspot and client
simultaneously)
LAN / Ethernet
OCPP1.5-SOAP or OCPP1.6-JSON
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10. Code key
EVB 100 B
-A
4
B
C
Energy meter (MID class)
ISO15118 ready
4G, LAN, Wifi
Mode 3 lock release, RFID, LED, 6mA RCMB, OCPP1.6-JSON
B
Mode 3 lock release, RFID, LED, 6mA RCMB, OCPP1.6-JSON, RCBO
Product generation B
1 x Mode 3/ Type 2 socket outlet (Shutter)
200
2 x Mode 3/ Type 2 socket outlets (Shutter)
200E
2 x Mode 3/ Type 2 socket outlets (Shutter) and extension box
Ensto Wallbox
RAK139_ENG / 2023-06-27
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11. Dimensional drawing
330
285
123
500
526
237
383
339
312
125
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12. Installation / Commissioning checklist
Introduction Examine the mechanical and electrical installation in accordance
with this checklist to make sure that the charging station is properly
installed.
Checking the Installation
Examine the visual, mechanical and electrical installation when the charging
station is unpowered.
CATEGORY X ITEM
Overall look
You have received the ordered material.
You have removed the protective plastic wrapping.
You do not see any scratches or damages.
Mechanical installation
The charging station is mounted properly on the installation site.
Electrical installation
The charging station’s power supply capacity meets electrical planning (cable size, protective devices…). Review the local electrical design plan.
The PE-cable screw is tight.
The power supply conductors (L1, L2, L3, N and PE) are properly connected.
The insulation of the power supply cable and the conductors (L1, L2, L3, N and PE) is intact.
The voltage between PE and N is less than 10 V.
The PE conductor resistance is less than 3 .
Operational check
All the LED states / colors (green, blue, red) and the RFID reader are functioning. · Use a car simulator. · Create fail and charge. · Red at bootup, green at idle and blue while charging.
Test the functionality of the electric protective device (RCBO).
Ready for use
The correct SW is in use.
Correct operating mode · Standalone · Online
Test the data communication, if it is in use. Examine the available signal strength to make sure that the communication (4G, WiFi), reception and connectivity are working.
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13. Maintenance / Preventive maintenance instructions
Recommended 1 x per year, take into consideration local regulations and
national standards. Protect the charging station against pollution (water,
snow dust).
WARNING
Danger of electrical shock or injury! Risk of fire! Disconnect power before
working inside the device or removing any components.
X MAINTENANCE ACTION Retighten all the screws on electric components. Examine
the Mode 3 socket for burn or damaged parts. If necessary, replace it (socket
cost is not under warranty). Examine the charging cable for wear out and
mechanical damage. If necessary, replace it. Examine the sealings for wear
out. If necessary, replace the sealings. All the LED states / color (green,
blue, red) are functioning. · Use a car simulator. · Create fail and charge. ·
Red at bootup, green at idle and blue while charging.. Make sure that the PE-
cable screw is tight. Test that the voltage between PE and N is less than 10
V. Test that the PE conductor resistance is less than 3 . Test the surge
arrester, if there is any. Check if there are software updates available.
Update always the latest version released by the charging station
manufacturer. Restart the charging station from F0. Make sure that it will
restart properly. Clean possible dirt and dust from the surface of the
charging station. Wipe carefully with a moist cloth. Examine the visible metal
parts for rust. Apply anti-corrosion agent, if necessary. Test the
functionality of the electric protective device (RCBO) every six months.
Maintenance actions done by:
Date:
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14. Testing instructions for the electric protective device (RCBO)
· Press the TEST button. · The rocker turns to 0 position. · Turn the rocker
back to I position. · If a fault occurs, contact an electrician.
15. Troubleshooting
Charging station is off, no lights on
Issue
Corrective action
Mains voltage does not exist in the supply con- Make sure that the supply conductors are properly
nectors (L1, L2, L3).
connected. Make sure that there is power available.
The circuit breaker F0 is off.
Turn the F0 on.
The PWR LED indicator on the controller is not Make sure that power supply to the controller is avail-
on.
able.
Charging cable is locked in Mode 3 socket outlet
Issue
Corrective action
Unexpected fault has occurred while the power Turn off the power from the F0 and pull the charging
is on.
cable out from the socket.
The power is off.
Open the front cover. Switch the Mode 3 lock into open position.
Configuration via web browser
Issue
Corrective action
The PC does not recognize the USB plug and a Make sure from Windows operating system settings
connection to the controller cannot be estab- via “Device Manager” that RNDIS network adapter is
lished via web browser.
available. If not, contact your local IT support.
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16. Warranty
Warranty conditions, see www.ensto.com/building-systems
17. Declaration of Conformity
The EU declaration of conformity is available at the following internet
address: https://evwiki.ensto.technology/display/CHWI/Certificates
18. Disposal
Do not dispose of electrical and electronic devices including their
accessories with the household waste. · When the charging station is at the
end of its life cycle, it must be disposed of properly according to local
recycling guidelines. · The cardboard packing of the charging station can be
recycled. · Dispose of the plastic wrap with the household waste or according
to local recycling guidelines.
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User Guide
19. User interfaces
LED indicator lights will show the status of the charging point as described
below:
Charging point’s status The charging point is free and ready to use User
identification User authorization is rejected / Charging is not allowed User
authorization is / Charging is allowed
While you connect the charging cable
Your vehicle is connected, charging has not started Your vehicle is connected,
charging starts Charging is ongoing Error state
LED light Green Green Red
LED operation Stable Flashing Flashing
Green Green Green
Waving
Flashing twice
Waving
Blue
Waving
Blue
Stable
Red
Stable
20. Charging 20.1. Free charging
Start charging
When the charging point is free and the LED indicator shows green, you can
start a charging event.
1
Plug the charging cable to your electric vehicle. Plug the charging cable to the charging point.
The LED indicator turns to stable blue.
Stop charging
2
Unplug the charging cable from the charging point. Unplug the charging cable from your electric vehicle.
After you have unplugged the charging point is free for the
next user.
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20.2. Charging with RFID You must have an RFID tag which has a permission to access the charging point. Start Charging with RFID
1
Plug the charging cable to your electric vehicle. Plug the charging cable to the charging point.
Stop Charging with RFID
2 Show the RFID tag to the RFID reading area.
While the RFID tag is read, the LED indicator flashes green and verifies the
user permission to charge.
· If the user authorization is rejected, the LED indicator flashes red.
· If the user authorization is accepted, the indicator light turns to waving
green.
3
Charging event starts. · The LED indicator turns to stable blue.
4
Show the RFID tag to the RFID reading area. Charging event ends.
· The LED indicator turns to waving green.
5
Unplug the charging cable from the charging point. Unplug the charging cable from your electric vehicle.
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Ensto Chago Oy Ensio Miettisen katu 2, P.O. Box 77 FIN-06101 Porvoo, Finland
Tel. +358 204 76 21
www.ensto.com/building-systems
References
- Modular Foundation Ev Charger | Unimi Solutions AB
- Confluence Mobile - EV Wiki
- Confluence Mobile - EV Wiki
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>