SEALEY PT500.V2 0.5tonne Plain Trolley Instructions
- June 4, 2024
- SEALEY
Table of Contents
SEALEY PT500.V2 0.5tonne Plain Trolley
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will if used according to these instructions and properly maintained, give you years of trouble-free performance.
TROLLEY PLAIN
MODEL No’s: PT500.V2, PT1000.V2, PT2000.V2, PT3000.V2
IMPORTANT : PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
GENERAL
Identification
Supplier: Sealey Power Products, Kempson Way, Suffolk Business Park, Bury
St Edmunds, Suffolk, IP32 7AR.
Model No: PT500.V2, PT1000.V2, PT2000.V2, PT3000.V2
Technical Data
Rated Capacity
- Design Capability: Test Load 50% overload.
- For applications see Section 3.
- For information on parts and materials requiring specialised repair techniques see Section 4.
- Ambient operating temperature between -10°C and +50°C.
Model
|
Capacity
|
Test Load
|
Min/Max. I Beam Width
|
Min. Curve Radius
|
A
|
B
|
C
|
D
|
E
---|---|---|---|---|---|---|---|---|---
PT500.V2| 500kg| 750kg| 64-140mm| 800mm| 212mm| 115mm| 115mm| 90mm|
115mm
PT1000.V2| 1000kg| 1500kg| 64-140mm| 1000mm| 255mm| 127.5mm| 127.5mm|
104mm| 128mm
PT2000.V2| 2000kg| 3000kg| 76-165mm| 1300mm| 305mm| 150mm| 150mm| 130mm|
152mm
PT3000.V2| 3000kg| 4500kg| 76-203mm| 1500mm| 344mm| 172mm| 172mm| 145mm|
186mm
Model
|
Weight
| Minimum Standard I-Beam
Dimensions (D X W X Web):
|
Maximum Distance Between Spans:
| Maximum Standard I-Beam Dimensions
(D X W X Web):
|
Maximum Distance Between Spans:
---|---|---|---|---|---
PT500.V2| 7kg| 125 x 75 x 5.5mm| 3000mm| 250 x 125 x 7.5mm| 8000mm
PT1000.V2| 13kg| 125 x 75 x 5.5mm| 2500mm| 250 x 125 x 7.5mm| 6000mm
PT2000.V2| 20kg| 180 x 100 x 6.0mm| 3000mm| 350 x 150 x 9.0mm| 9000mm
PT3000.V2| 31kg| 200 x 100 x 7.0mm| 2700mm| 850 x 150 x 9.0mm| 4500mm
SAFETY / OPERATING INSTRUCTIONS
SAFETY
- Keep trolley and beams in good working order and condition. Follow the inspection requirements as described in Section 4 page 2 Maintenance. Take immediate action to repair or replace damaged parts by contacting your supplier. Ensure that all accessory lifting devices are suitably certified. If damaged, remove from service immediately.
- The trolley is designed to travel on a beam and carry a load up to the rated capacity. The capacity indicated on the trolley (see nameplate) is the maximum safe working load which must not be exceeded.
- Keep children and unauthorised persons away from the working area.
- Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
- Ensure that load does not exceed the maximum capacity of the trolley. Overloading the trolley is dangerous. Where appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
- Ensure that load does not exceed the maximum capacity of the I Beam that the trolley is attached to.
- Before lifting the load ensure that there are no obstacles which may snag the load whilst it is being lifted.
- To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.
- Keep a sound footing and balance, and ensure the floor is not slippery.
- DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.
- DO NOT allow the load to swing during lifting.
- Lower load with care, ensuring that you are fully aware of the condition of the surface onto which the load is to be placed.
- DO NOT position any part of your body beneath the load.
- DO NOT use this product to perform a task for which it is not designed.
- DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
- DO NOT lift or transport loads while personnel are in the danger zone.
- DO NOT allow personnel to pass under a suspended load.
- DO NOT use the trolley for transportation of people.
- DO NOT use the trolley in explosive or corrosive environments.
- After lifting, DO NOT leave the load suspended for longer than necessary.
- Start moving the load only after it has been attached correctly and all personnel are clear of the danger zone.
- When not in use, store in a safe, dry, childproof area.
- This trolley is designed for use within a garage or workshop environment.
WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the warranty.
NOTE : ENSURE YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS SECTION BEFORE YOU OPERATE THE TROLLEY.
OPERATION. (Refer to Section 4.2 (a) regarding inspection before each and every use).
You must perform a risk assessment before undertaking any operations with the trolley.
- Connect the trolley to the load using a suitable certified chain hoist or similar. Ensure you are aware of the load weight, and check that it is within the capacity of the trolley and the support beam. Ensure you know the weight to be lifted.
- Use only lifting points sufficient to hold the weight.
- Lift only from directly above the load. WARNING! DO NOT LIFT THE LOAD AT AN ANGLE!
- The load is moved by pushing the attached hoist or load. WARNING! you must seek assistance if the load size prevents adequate visibility of the zone in front of the load.
- When load has been secured, remove lifting sling, support beam etc. and place trolley in a safe location.
MAINTENANCE / EXAMINATION / INSPECTION
NOTE : The trolley MUST be kept clean and dry and must be maintained in accordance with these instructions.
Lubrication.
Oil all working parts monthly or more in dusty conditions.
Inspection and Examination of trolley Before Use.
-
Before each use of the trolley you must perform an inspection for damaged, loose, missing parts, corrosion, wear, or other irregularities.
-
The trolley must be examined immediately if it has been subject to an abnormal load or shock. It is recommended that such an examination is made by an authorised service agent.
-
The owner and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities.
It is recommended that an annual examination of the trolley is made by an authorised service agent. -
Unauthorised parts may be dangerous and will invalidate the warranty.
Note! Please see the Definition of ‘inspection’ and ‘examination’ below.
Inspection:
- Looking at the trolley for defects and checking the operation without loading the trolley.
- This is much more than a check but does not normally require any part of the trolley to be dismantled.
- Inspections are instigated by the user.
Examination:
Verification that the trolley can safely continue in service including a
functional test to verify that it operates within the required tolerances. An
examination is more thorough than an inspection. All examinations and
inspections should be carried out by a competent person.
ASSEMBLY / STORAGE INSTRUCTIONS
ASSEMBLY.
Note : Numbers in brackets refer to item numbers as shown in diagram below.
-
Measure the actual width of the runway beam.
-
Evenly assemble the required number of spacer washers to the inside of the trolley side plates so that the dimension between trolley wheel flanges (2) are 6mm (MAX) greater than the runway beam width.
-
Assemble the remaining washers outside the trolley side plates (1) and fit the washers and nuts (7 & 8) to the hanger pin (10).
Note : There must always be at least one washer on the inside and the outside of each trolley side plate. -
Slacken the hanger pin nuts (8) and spread the side plates (1) so that the wheels (2) can be slipped over the runway beam.
-
Screw the nuts (8) firmly against the washers (7) then suspend a light load from the trolley to ensure that all four wheels (2) contact the runway beam.
-
Tighten the nuts and then secure with the second (lock) nut.
STORAGE.
When not in use store in a safe, dry childproof location.
OWNER’S & OPERATOR’S RESPONSIBILITIES
The owner and/or operator shall study these instructions and retain them for
future use.
Understanding instructions and warnings.
The owner and/or operator shall understand the operating instructions and
warnings before operating the trolley.
Warning information must be emphasised and understood.
If the operator is not fluent in English, the product instructions and
warnings must be read to, and discussed with, the operator in the operator’s
native language by the owner, making sure the operator understands the
contents.
Damaged Trolleys.
Any trolley which appears to be damaged, badly worn, or operates abnormally
MUST BE REMOVED FROM SERVICE! It is recommended that necessary repairs be made
by an authorised service agent.
End of service.
Through years of normal wear, the trolley will eventually become
unserviceable. When this happens dispose of in accordance with local authority
regulations.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and
disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
Note : It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice.
Important : No Liability is accepted for incorrect use of this product.
Warranty : Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds,
Suffolk.
IP32 7AR 01284 757500 01284 703534 [email protected]
www.sealey.co.uk