MITSUBISHI ELECTRIC PEA-M200 Packaged Air Conditioners INDOOR UNIT Instruction Manual
- June 12, 2024
- Mitsubishi Electric
Table of Contents
PEA-M200 Packaged Air Conditioners INDOOR UNIT
Product Information
Packaged Air-Conditioners INDOOR UNIT – PEA-M200,250LA2
The Packaged Air-Conditioners INDOOR UNIT is designed for
cooling and heating purposes. It is equipped with a wired remote
controller (PAR-41MAA) and uses R32 refrigerant.
Safety Precautions
-
Before installing the unit, it is important to read and follow
all safety precautions provided in the manual. -
Ensure consent from the supply authority before connecting the
unit to the system. -
Take caution with R32 refrigerant as it is flammable and poses
a risk of fire if it comes in contact with heat or fire
sources. -
Service personnel should carefully read the OPERATION MANUAL
and INSTALLATION MANUAL before operating the unit.
Symbols Used
-
: Indicates an action that must be avoided.
-
: Indicates that important instructions must be followed.
-
: Indicates a part which must be grounded.
-
: Indicates caution should be taken with rotating parts.
-
: Indicates the main switch must be turned off before
servicing. -
: Beware of electric shock.
-
: Beware of hot surface.
Installation Instructions
Indoor Unit Installation
- Mount the indoor unit into a ceiling strong enough to withstand
its weight.
Outdoor Unit Installation
- Select a suitable installation location for the outdoor
unit.
Selecting an Installation Site & Accessories
-
Install the indoor unit on a ceiling strong enough to sustain
its weight. -
Ensure enough access space for maintenance, inspection, and
replacement of various components. -
Do not obstruct the maintenance access space with beams or
other objects.
Refrigerant Usage
-
Use only the specified refrigerant written on the outdoor unit
to charge the refrigerant lines. -
Avoid mixing the refrigerant with any other refrigerant.
-
Ensure there is no air remaining in the lines as it may cause
abnormal high pressure and hazards.
Packaged Air-Conditioners INDOOR UNIT
PEA-M200,250LA2
INSTALLATION MANUAL INSTALLATIONSHANDBUCH MANUEL D’INSTALLATION INSTALLATIEHANDLEIDING MANUAL DE INSTALACIÓN MANUALE DI INSTALLAZIONE MANUAL DE INSTALAÇÃO INSTALLATIONSMANUAL INSTALLATIONSMANUAL MONTAJ ELKTABI INSTRUKCJA MONTAU INSTALLASJONSHÅNDBOK ASENNUSOPAS INSTALACNÍ PÍRUCKA NÁVOD NA INSTALÁCIU TELEPÍTÉSI KÉZIKÖNYV NAMESTITVENI PRIROCNIK MANUAL DE INSTALARE PAIGALDUSJUHEND MONTZAS ROKASGRMATA MONTAVIMO VADOVAS PRIRUCNIK ZA POSTAVLJANJE UPUTSTVO ZA UGRADNJU
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ZA MONTERJA PENTRU INSTALATOR PAIGALDAJALE UZSTDSANAS SPECILISTAM SKIRTA
MONTUOTOJUI ZA INSTALATERA ZA MONTERA
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Contents
1. Safety precautions ………………………………………………………………………………. 2 2. Selecting the installation location…………………………………………………………… 3 3. Selecting an installation site & Accessories…………………………………………….. 3 4. Fixing hanging bolts …………………………………………………………………………….. 5 5. Installing the unit …………………………………………………………………………………. 5
6. Refrigerant piping work ………………………………………………………………………… 6 7. Duct work …………………………………………………………………………………………… 8 8. Electrical work…………………………………………………………………………………….. 9 9. Test run……………………………………………………………………………………………. 14 10. Maintenance …………………………………………………………………………………….. 18
Note: The phrase “Wired remote controller” in this installation manual refers only to the PAR-41MAA. If you need any information for the other remote controller, please refer to either the installation manual or initial setting manual which are included in these boxes.
1. Safety precautions
Before installing the unit, make sure you read all the “Safety precautions”. The “Safety precautions” provide very important points regarding safety. Make sure you follow them. Please report to or take consent by the supply authority before connection to the system.
MEANINGS OF SYMBOLS ON THE UNIT
Only for R32
WARNING This symbol is only for R32 refrigerant. The type of the refrigerant
used is written on the nameplate on the outdoor unit. (Risk of fire) R32
refrigerant is flammable. If the refrigerant leaks, or comes in contact with
fire or parts that generate heat, it may create harmful gas and
pose a risk of fire.
Read the OPERATION MANUAL carefully before operation.
en
Service personnel are required to carefully read the OPERATION MANUAL and INSTALLATION MANUAL before operation.
Further information is available in the OPERATION MANUAL, INSTALLATION MANUAL, and the like.
Symbols used in the text
Warning: Could lead to death, serious injury, etc.
Caution: Could lead to serious injury in particular environments when operated
incorrectly. · After reading this manual, be sure to keep it together with the
instruction
manual in a handy place on the customer’s site.
Symbols put on the unit
: Indicates an action that must be avoided. : Indicates that important
instructions must be followed. : Indicates a part which must be grounded. :
Indicates that caution should be taken with rotating parts. : Indicates that
the main switch must be turned off before servicing. : Beware of electric
shock. : Beware of hot surface.
Warning: · Carefully read the labels affixed to the main unit. · Do not
install it by yourself (customer).
Incomplete installation could cause injury due to fire, electric shock, the
unit falling or leakage of water. Consult the dealer from whom you purchased
the unit or special installer. · Servicing shall be performed only as
recommended by the manufacturer. · This appliance is not intended for use by
persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person
responsible for their safety. · Install the unit securely in a place which can
bear the weight of the unit. When installed in an insufficient strong place,
the unit could fall causing injured. · Use the specified wires to connect the
indoor and outdoor units securely and attach the wires firmly to the terminal
board connecting sections so the stress of the wires is not applied to the
sections. Incomplete connecting and fixing could cause fire. · Do not use
intermediate connection of the power cord or the extension cord and do not
connect many devices to one AC outlet. It could cause a fire or an electric
shock due to defective contact, defective insulation, exceeding the
permissible current, etc. · Check that the refrigerant gas does not leak after
installation has completed. · Perform the installation securely referring to
the installation manual. Incomplete installation could cause a personal injury
due to fire, electric shock, the unit falling or leakage of water. · This
appliance is intended to be used by expert or trained users in shops, in light
industry and on farms, or for commercial use by lay persons. · Perform
electrical work according to the installation manual and be sure to use an
exclusive circuit. If the capacity of the power circuit is insufficient or
there is incomplete electrical work, it could result in a fire or an electric
shock. · If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified persons in order to
avoid a hazard. · Attach the electrical part cover to the indoor unit and the
service panel to the outdoor unit securely. If the electrical part cover in
the indoor unit and/or the service panel in the outdoor unit are not attached
securely, it could result in a fire or an electric shock due to dust, water,
etc.
2
· Be sure to use the part provided or specified parts for the installation
work. The use of defective parts could cause an injury or leakage of water due
to a fire, an electric shock, the unit falling, etc.
· Ventilate the room if refrigerant leaks during operation. If the refrigerant
comes in contact with a flame, poisonous gases will be released.
· Children should be supervised to ensure that they do not play with the
appliance. · When installing, relocating, or servicing the air conditioner,
use only the
specified refrigerant written on the outdoor unit to charge the refrigerant
lines. Do not mix the refrigerant with any other refrigerant, and do not allow
air to remain in the lines. – If air is mixed with the refrigerant, then it
may cause abnormal high pressure in
the refrigerant lines, resulting in an explosion and other hazards. – The use
of any refrigerant other than that specified for the system will cause
mechanical failure, system malfunction, or unit breakdown. In the worst case,
this could lead to a serious impediment to securing product safety. – It may
also be in violation of applicable laws. – MITSUBISHI ELECTRIC CORPORATION
cannot be held responsible for malfunctions or accidents resulting from the
use of the wrong type of refrigerant. · This indoor unit should be installed
in a room which is equal to or larger than the floor space specified in the
outdoor unit installation manual. Refer to the outdoor unit installation
manual. · Only use means recommended by the manufacturer to accelerate the
defrosting process or to clean. · This indoor unit shall be stored in a room
that has no continuously-operating ignition device such as open flame, gas
appliance, or electrical heater. · Do not pierce a hole in or burn this indoor
unit or refrigerant lines. · Be aware that the refrigerant may be odour-free.
· Pipe-work shall be protected from physical damage. · The installation of
pipe-work shall be kept to a minimum. · Compliance with national gas
regulations shall be observed. · Keep any required ventilation openings clear
of obstruction. · Do not use low temperature solder alloy when brazing the
refrigerant pipes. · When performing brazing work, be sure to ventilate the
room sufficiently. Make sure that there are no hazardous or flammable
materials nearby. When performing the work in a closed room, small room, or
similar location, make sure that there are no refrigerant leaks before
performing the work. If refrigerant leaks and accumulates, it may ignite or
poisonous gases may be released.
en
1. Safety precautions
· For installation and relocation work, follow the instructions in the
installation manual and use tools and pipe components specifically made for
using with refrigerant specified in the outdoor unit installation manual.
· If the air conditioner is installed in a small room or closed room, measures
must be taken to prevent the refrigerant concentration in the room from
exceeding the safety limit in the event of refrigerant leakage. Should the
refrigerant leak and cause the concentration limit to be exceeded, hazards due
to lack of oxygen in the room may result.
Warning: If one or more rooms are connected to the unit using a duct system,
make sure:
· Install the unit in a space with at least a minimum floor area defined in
the installation manual for the outdoor unit.
· no auxiliary devices, which may be a potential ignition source, are
installed in the duct work;
· only auxiliary devices approved by the manufacturer are used in the duct
work;
· an air inlet or outlet is connected directly with a room by ducting. Do NOT
use spaces such as a false ceiling as a duct for the air inlet or outlet.
· Do NOT install operating ignition sources (example: open flames, an
operating gas appliance or an operating electric heater) in the duct work.
Caution: · Perform grounding.
Do not connect the ground wire to a gas pipe, water pipe arrester or telephone
ground wire. Defective grounding could cause an electric shock. · Do not
install the unit in a place where an inflammable gas leaks. If gas leaks and
accumulates in the area surrounding the unit, it could cause an explosion. ·
Install a ground leakage breaker depending on the installation place (where it
is humid). If a ground leakage breaker is not installed, it could cause an
electric shock.
· Perform the drainage/piping work securely according to the installation
manual. If there is a defect in the drainage/piping work, water could drop
from the unit and household goods could be wet and damaged.
· Do not run the unit when it is separated. · The appliance shall be stored so
as to prevent mechanical damage from
occurring.
2. Selecting the installation location
2.1. Indoor unit
· Where airflow is not blocked. · Where cool air spreads over the entire room.
· Where it is not exposed to direct sunshine. · At a distance 1 m or more away
from your TV and radio (to prevent picture from
being distorted or noise from being generated). · In a place as far away as
possible from fluorescent and incandescent lights (so the
infrared remote control can operate the air conditioner normally). · Where the
air filter can be removed and replaced easily.
Warning: Mount the indoor unit into a ceiling strong enough to withstand the
weight of the unit.
2.2. Outdoor unit
· Where it is not exposed to strong wind. · Where airflow is good and
dustless. · Where it is not exposed to rain and direct sunshine. · Where
neighbours are not annoyed by operation sound or hot air. · Where rigid wall
or support is available to prevent the increase of operation sound
or vibration. · Where there is no risk of combustible gas leakage. · When
installing the unit at a high level, be sure to fix the unit legs. · Where it
is at least 3 m away from the antenna of TV set or radio. (Otherwise,
images would be disturbed or noise would be generated.) · Install the unit
horizontally.
Caution: Avoid the following places for installation where air conditioner
trouble is liable to occur. · Where there is too much machine oil. · Salty
environment as seaside areas. · Hot-spring areas. · Where sulfide gas exists.
· Other special atmospheric areas.
3. Selecting an installation site & Accessories
· Select a site with sturdy fixed surface sufficiently durable against the
weight of unit. · Before installing unit, the routing to carry in unit to the
installation site should be
determined. · Select a site where the unit is not affected by entering air. ·
Select a site where the flow of supply and return air is not blocked. · Select
a site where refrigerant piping can easily be led to the outside. · Select a
site which allows the supply air to be distributed fully in room. · Do not
install unit at a site with oil splashing or steam in much quantity. · Do not
install unit at a site where combustible gas may generate, flow in, stagnate
or leak. · Do not install unit at a site where equipment generating high
frequency waves (a
high frequency wave welder for example) is provided. · Do not install unit at
a site where fire detector is located at the supply air side. (Fire
detector may operate erroneously due to the heated air supplied during heating
operation.) · When special chemical product may scatter around such as site
chemical plants and hospitals, full investigation is required before
installing unit. (The plastic components may be damaged depending on the
chemical product applied.) · If the unit is run for long hours when the air
above the ceiling is at high temperature/ high humidity (due point above 26
°C), due condensation may be produced in the indoor unit. When operating the
units in this condition, add insulation material (1020 mm) to the entire
surface of the indoor unit to avoid due condensation.
3.1. Install the indoor unit on a ceiling strong enough to sustain its weight
Secure enough access space to allow for the maintenance, inspection, and
replacement of the motor, fan, drain pump, heat exchanger, and electric box in
one of the following ways. Select an installation site for the indoor unit so
that its maintenance access space will not be obstructed by beams or other
objects. (1) When a space of 500 mm or more is available below the unit
between the unit
and the ceiling (Fig. 3-1-1) · Create access door 1 and 2 as shown in Fig.
3-1-2. (2) When a space of less than 500 mm is available below the unit
between the unit and the ceiling (At least 20 mm of space should be left below
the unit as shown in Fig. 3-1-3.) · Create access door 1 diagonally below the
electric box and access door 3
below the unit as shown in Fig. 3-1-4.
3
en
200d300 600
3. Selecting an installation site & Accessories
[Fig. 3-1-1] A G
H
K
C
L
Z
B
E
[Fig. 3-1-2] (Viewed from the direction of the arrow Z)
200d300
450
D
A E
I
G
H
450
1250
250d300
600
1120
J
150d200
” Control box # Ceiling $ Ceiling beam % Access door 1 (450 x 450) & Access door 2 (600 x 600) ‘ Access door 3
( Air inlet ) Air outlet * Bottom of indoor unit + Maintenance access space , Min. 20 mm – Min. 500 mm
Warning:
The unit must be securely installed on a structure that can sustain its
weight. If the unit is mounted on an unstable structure, it may fall down
causing injuries.
Warning: · This unit should be installed in rooms which exceed the floor space
specified
in outdoor unit installation manual. Refer to outdoor unit installation
manual. · Install the indoor unit at least 2.5 m above floor or ground level.
For
appliances not accessible to the general public. · Refrigerant pipes
connection shall be accessible for maintenance purpose.
3.2. Securing installation and service space
· Select the optimum direction of supply airflow according to the
configuration of the room and the installation position.
· As the piping and wiring are connected at the bottom and side surfaces, and
the maintenance is made at the same surfaces, allow a proper space properly.
For the efficient suspension work and safety, provide a space as much as
possible.
3.3. Indoor unit accessories
The unit is provided with the following accessories:
For PEA-M200/250LA2
No.
Name
1 Insulation pipe 125 mm (small)
2 Insulation pipe 125 mm (large)
3 Tie band
4 Drain socket
5 Washer
6 Reducer 25.4-22.2 mm
7 Reducer 12.7-9.52 mm
Quantity 1 1 7 1 8 1 1
[Fig. 3-1-3]
A G
B
F
Y
H C
K K
[Fig. 3-1-4] (Viewed from the direction of the arrow Y)
50 200~300
1120
50
D 450
A
450
150~200
1250
1350
50
G
H
I
F 1220 J
4
Z
en
4. Fixing hanging bolts
4.1. Fixing hanging bolts
[Fig. 4-1] W
X
” Center of gravity (Give site of suspension strong structure.) Center of
gravity and Product Weight
Model name PEA-M200,250LA2
L
Y
A
Hanging structure
· Ceiling: The ceiling structure varies from building to one another. For
detailed information, consult your construction company.
· If necessary, reinforce the hanging bolts with anti-quake supporting members
as countermeasures against earthquakes. * Use M10 for hanging bolts and anti-
quake supporting members (field supply).
B Reinforcing the ceiling with additional members (edge beam, etc.) must be
required to keep the ceiling at level and to prevent the ceiling from
vibrations.
C Cut and remove the ceiling members. D Reinforce the ceiling members, and add
other members for fixing the ceiling
boards.
W (mm) 1034
L (mm) 1326
X (mm) 479
Y (mm) 701
Z (mm) 250
Product Weight (kg) 88
5. Installing the unit
5.1. Moving the unit to ceiling space
(1) When the fan unit does not need to be separated from the coil unit B Bring
the indoor unit to an installation site as it is packed. C To hang the indoor
unit, use a lifting machine to lift and pass through the hanging
bolts. [Fig. 5-1-1] [Fig. 5-1-1]
D Remove the connector (CN44) of the thermistor cable from the circuit board. [Fig. 5-1-3] [Fig. 5-1-3]
” Unit body # Lifting machine
(2) When the fan unit needs to be separated from the coil unit B Bring the
indoor unit to an installation site as it is packed. C Before separating the
fan unit from the coil unit, remove the control box cover and
cover to remove the cable of the heat exchanger thermistor. [Fig. 5-1-2] [Fig.
5-1-2]
Coil unit
Bottom panel
Fan unit
CN44
Cover A
Control box cover
5
5. Installing the unit
E Remove all the screws through connected to the coil unit from inside of the
fan box to separate the fan unit. Screw holes and shown in Fig. 5-1-4 are
doublesnowman-shaped. Do not unscrew the screws , , and all the way; only
loosen them partway. To separate the fan unit from the coil unit, lift the fan
unit and move it away from the coil unit. The coil unit has an insulation
material attached to its bottom (on the drain-pan side). Do not drag the coil
unit when moving it. [Fig. 5-1-4] * Remove the bottom panel of fan unit if
screws through are not easy to remove. [Fig. 5-1-4]
A G
J
BC
D H
I
en
F
E
F After moving the unit to the ceiling space, thread the screws , , and
through the double-snowman-shaped holes on the fan unit, and re-tighten the
screws through to connect the fan unit and the coil unit.
G Reconnect the thermistor cable to the circuit board, and close the control
box cover and cover . * If the bottom panel was removed in step , reinstall it
to the fan unit.
5.2. Hanging the unit body
[Fig. 5-2-2]
(1) Attach a washer and nut(s) to each suspension bolt. (The nuts are to be
supplied locally.)
(2) Fit the indoor unit to each suspension bolt.
A B
(3) Make sure that the unit is positioned level, then tighten each nut.
[Fig. 5-2-1]
B A
C
” Nuts (field supply) # Washer (accessory) $ M10 hanging bolt (field supply)
Caution: Do not suspend either the fan unit or the coil unit alone. The two units must be connected to each other before being suspended.
5.3. Confirming the unit’s position and fixing hanging bolts
Ensure that the hanging bolt nuts are tightened to fix the hanging bolts. To
ensure that drain is discharged, be sure to hang the unit at level using a
level.
Caution: Install the unit in horizontal position. If the side with drain port
is installed higher, water leakage may be caused.
6. Refrigerant piping work
6.1. Refrigerant pipe
[Fig. 6-1]
a
øB
øA
b
B Indoor unit C Outdoor unit
Model PEA-M200LA2
PEA-M250LA2
A ø22.2
B ø9.52
ø25.4
*Reducer Accessory
ø9.52
ø22.2
ø9.52
ø25.4
*Reducer Accessory
ø12.7
*Reducer Accessory
Outdoor unit PUZ-M200YDA PUZ-M200YKA2 PUZ-ZM200YKA2 PUHZ-P200YKA3 PUHZ- ZRP200YKA3 PUZ-M250YDA PUZ-M250YKA2 PUZ-ZM250YKA2 PUHZ-P250YKA3 PUHZ- ZRP250YKA3
Refer to the Instruction Manual that came with the outdoor unit for the restrictions on the height difference between units and for the amount of additional refrigerant charge.
Avoid the following places for installation where air conditioner trouble is
liable to occur. · Where there is too much oil such as for machine or cooking.
· Salty environment as seaside areas. · Hot-spring areas. · Where sulfide gas
exists. · Other special atmospheric areas. · This unit has brazed connections
on both indoor and outdoor sides. [Fig. 6-1] · Insulate both refrigerant and
drainage piping completely to prevent condensation.
Piping preparation
· Refrigerant pipes of 3, 5, 7, 10 and 15 m are available as optional items.
(1) Table below shows the specifications of pipes commercially available.
Model
PEAM200
PEAM250
Pipe For liquid For gas For liquid For gas
Outside diameter
mm
inch
9.52
3/8
22.2
7/8
25.4
1
9.52
3/8
12.7
1/2
22.2
3/8
25.4
1
Min. wall thickness 0.8 mm 1.0 mm 1.0 mm 0.8 mm 0.8 mm 1.0 mm 1.0 mm
Insulation thickness
8 mm 8 mm 8 mm 8 mm 8 mm 8 mm 8 mm
Insulation material
Heat resisting foam plastic 0.045 specific
gravity
(2) Ensure that the 2 refrigerant pipes are well insulated to prevent condensation. (3) Refrigerant pipe bending radius must be 10 cm or more.
6
en
6. Refrigerant piping work
Caution: Using careful insulation of specified thickness. Excessive thickness
prevents storage behind the indoor unit and smaller thickness causes dew
drippage.
Warning: To reduce the risk of fire, embed or protect the refrigerant pipes.
Damage to the refrigerant pipes can lead to fire.
6.2. Refrigerant piping work
This piping work must be done in accordance with the installation manuals for
outdoor unit. · For constraints on pipe length and allowable difference of
elevation, refer to the
outdoor unit manual. · The method of pipe connection is brazing connection.
Caution: · Install the refrigerant piping for the indoor unit in accordance
with the
following. 1. Cut the tip of the indoor unit piping, remove the gas, and then
remove the brazed
cap.
[Fig. 6-2-1]
Warning: Do not use refrigerant other than the type indicated in the manuals
provided with the unit and on the nameplate. – Doing so may cause the unit or
pipes to burst, or result in explosion or fire during
use, during repair, or at the time of disposal of the unit. – It may also be
in violation of applicable laws. – MITSUBISHI ELECTRIC CORPORATION cannot be
held responsible for malfunc-
tions or accidents resulting from the use of the wrong type of refrigerant.
Caution: · Use refrigerant piping made of C1220 (Cu-DHP) phosphorus deoxidized
copper as specified in the JIS H3300 “Copper and copper alloy seamless pipes
and tubes”. In addition, be sure that the inner and outer surfaces of the
pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving
particles, oils, moisture, or any other contaminant. · Never use existing
refrigerant piping. – The large amount of chlorine in conventional refrigerant
and refrigerator oil in the
existing piping will cause the new refrigerant to deteriorate. · Store the
piping to be used during installation indoors and keep both ends of
the piping sealed until just before brazing. – If dust, dirt, or water gets
into the refrigerant cycle, the oil will deteriorate and the
compressor may fail.
6.3. Purging procedures leak test
PURGING PROCEDURES
” Cut here # Remove brazed cap 2. Pull out the thermal insulation on the site refrigerant piping, braze the unit piping, and replace the insulation in its original position. Wrap the piping with insulating tape. Note: · When blazing the refrigerant pipes, be sure to blaze, after covering a wet cloth to the pipes of the units in order to prevent it from burning and shrinking by heat. [Fig. 6-2-2] A
Connect the refrigerant pipes (both the liquid and gas pipes) between the
indoor and the outdoor units.
Remove the service port cap of the stop valve on the side of the outdoor unit
gas pipe. (The stop valve will not work in its initial state fresh out of the
factory (totally closed with cap on).)
Connect the gage manifold valve and the vacuum pump to the service port of the
stop valve on the gas pipe side of the outdoor unit.
Run the vacuum pump. (Vacuumize for more than 15 minutes.)
Check the vacuum with the gauge manifold valve, then close the gauge manifold
valve, and stop the vacuum pump.
Leave it as is for one or two minutes. Make sure the pointer of the gauge
manifold valve remains in the same position. Confirm that the pressure gauge
show -0.101MPa (-760 mmHg).
” Cool by a wet cloth
· Pay strict attention when wrapping the copper piping since wrapping the piping may cause condensation instead of preventing it.
[Fig. 6-2-3]
A
B
C
A
Close Open
Hexagonal wrench
*4 to 5 turns
Stop valve Stop valve
-0.101MPa Compound pressure (-760 mmHg) gauge (for R32/R410A)
Pressure gauge (for R32/R410A)
Gauge manifold valve (for R32/R410A)
Service port
Handle Low Stop valve
Window
Handle High Charge hose (for R32/R410A)
Vacuum pump
(or the vacuum pump with the
Adapter for Charge hose preventing (for R32/R410A) the back flow
function to prevent the back flow)
D
E
F
” Thermal insulation # Pull out insulation $ Wrap with damp cloth % Return to
original position & Ensure that there is no gap here ‘ Wrap with insulating
tape
Cautions On Refrigerant Piping
Be sure to use non-oxidative brazing for brazing to ensure that no foreign
matter or moisture enter into the pipe.
Be sure to apply refrigerating machine oil over the flare connection seating
surface and tighten the connection using a double spanner.
Provide a metal brace to support the refrigerant pipe so that no load is
imparted to the indoor unit end pipe. This metal brace should be provided 50
cm away from the indoor unit’s flare connection.
Remove the gauge manifold valve quickly from the service port of the stop
valve.
After refrigerant pipes are connected and evacuated, fully open all stop
valves on gas and liquid pipe sides. Operating without fully opening lowers
the performance and causes trouble.
Pipe length : 7 m maximum No gas charge is needed.
Pipe length exceeding 7 m Charge the prescribed amount of gas.
Tighten the cap to the service port to obtain the initial status. Retighten the cap Leak test
7
en
6. Refrigerant piping work
6.4. Drain piping work
· Ensure that the drain piping is downward (pitch of more than 1/100) to the
outdoor (discharge) side. Do not provide any trap or irregularity on the way.
· Ensure that any cross-wise drain piping is less than 20 m (excluding the
difference of elevation). If the drain piping is long, provide metal braces to
prevent it from waving. Never provide any air vent pipe. Otherwise drain may
be ejected.
· Use a hard vinyl chloride pipe VP-25 (with an external diameter of 32 mm)
for drain piping.
· Ensure that collected pipes are 10 cm lower than the unit body’s drain port.
· Do not provide any odor trap at the drain discharge port. · Put the end of
the drain piping in a position where no odor is generated. · Do not put the
end of the drain piping in any drain where ionic gases are generated.
[Fig. 6-4-1] C
1. Insert the drain hose (accessory) into the drain port. (The drain hose
must not be bent more than 45° to prevent the hose from breaking or clogging.)
The connecting part between the indoor unit and the drain hose may be
disconnected at the maintenance. Fix the part with the accessory band, not be
adhered.
2. Attach the drain pipe (O.D. ø32 PVC TUBE, field supply). (Attach the pipe
with glue for the hard vinyl chloride pipe, and fix it with the band (small,
accessory).)
3. Perform insulation work on the drain pipe (O.D. ø32 PVC TUBE) and on the
socket (including elbow).
[Fig. 6-4-2]
I
A
B
F
G
A B
C
C
C
E
D
” Downward slope 1/100 or more # Drain hose (Accessory) $ Indoor unit %
Collective piping & Maximize this length to approx. 10 cm
5
25
H
D
E
C
” Indoor unit # Insulation pipe 25 mm (small) (accessory) $ Tie band (short) % Band fixing part & Insertion margin ‘ Drain hose (accessory) ( Drain pipe (O.D. ø32 PVC TUBE, field supply) ) Insulating material (field supply) * Max.150 ± 5 mm
7. Duct work
· Connect canvas duct between unit and duct. · Do not install the unit above
the cooking or food processing area.
[Fig. 7-1]
D C
DC
B
A
I
H
GE
F
” Air inlet # Air filter (supplied at site) $ Duct % Canvas duct & Access door
‘ Ceiling ( Ensure sufficient length to prevent short cycling ) Air outlet *
Keep duct-work length 850 mm or more
· Use incombustible material for duct parts. · Provide full insulation to
inlet duct flange and outlet duct to prevent condensation. · Be sure to change
the position of air filter to a position where it can be serviced.
Caution: · Inlet duct of 850 mm or more should be constructed.
To connect the air conditioner main body and the duct for potential
equalization. · To reduce the risk of injury from metal sheet edges, wear
protective gloves. · To connect the air conditioner main body and the duct for
potential equalization. · The noise from the intake will increase dramatically
if intake is fitted directly beneath the main body. Intake should therefore be
installed as far away from the main body as possible. · Install sufficient
thermal insulation to prevent condensation forming on outlet duct flanges and
outlet ducts. · Keep the distance between the inlet grille and the fan over
850 mm. If it is less than 850 mm, install a safety guard not to touch the
fan. · To avoid electrical noise interference, do not run transmission lines
at the bottom of the unit.
8
en
8. Electrical work
Precautions on electrical wiring
Warning: Electrical work should be done by qualified electrical engineers in
accordance with “Engineering Standards For Electrical Installation” and
supplied installation manuals. Special circuits should also be used. If the
power circuit lacks capacity or has an installation failure, it may cause a
risk of electric shock or fire. 1. Be sure to install an earth leakage breaker
to the power. 2. Install the unit to prevent that any of the control circuit
cables (remote controller,
transmission cables) is brought in direct contact with the power cable outside
the unit. 3. Ensure that there is no slack on all wire connections. 4. Some
cables (power, remote controller, transmission cables) above the ceiling may
be bitten by mouses. Use as many metal pipes as possible to insert the cables
into them for protection. 5. Never connect the power cable to leads for the
transmission cables. Otherwise the cables would be broken. 6. Be sure to
connect control cables to the indoor unit, remote controller, and the outdoor
unit. 7. Put the unit to the ground on the outdoor unit side.
Caution: · Be sure to put the unit to the ground on the outdoor unit side. Do
not connect
the earth cable to any gas pipe, water pipe, lightening rod, or telephone
earth cable. Incomplete grounding may cause a risk of electric shock. · If the
supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualified persons in order to avoid a hazard.
Types of control cables
1. Wiring transmission cables Note: · Transmission cables shall not be
lighter than polychloroprene sheathed
flexible cord. (Design 60245 IEC 57) · Cable diameter
More than 1.5 mm2 · Cable length
Less than 80 m. · Circuit rating
S1 – S2: 230V AC S2 – S3: 24V DC * The figures are not always against the
ground. S3 terminal has 24V DC against S2 terminal. However between S3 and S1,
these terminals are not electrically insulated by the transformer or other
device.
following: · In the case of Class B fuse rated 15 A or 20 A,
NF model name (MITSUBISHI): NF30-CS (15 A) (20 A) NV model name (MITSUBISHI):
NV30-CA (15 A) (20 A) Use an earth leakage breaker with a sensitivity of less
than 30 mA 0.1 s.
Caution: Do not use anything other than the correct capacity breaker and fuse.
Using fuse, wire or copper wire with too large capacity may cause a risk of
malfunction or fire. A breaker with at least 3.0 mm contact board separation
in each pole shall be provided.
8.2. Connecting remote controller, indoor and outdoor transmission cables
Warning: · The compressor will not operate unless the indoor/outdoor
transmission
phase connection is correct. · The connection wiring between the outdoor and
indoor units can be
extended up to a maximum of 50 meters, and the total extension including the
crossover wiring between rooms is a maximum of 80 m. · Connect indoor unit TB4
and terminal block for indoor-outdoor transmission line. (polar 3-core) Cable
3-core 1.5 mm2, in conformity with design 60245 IEC 57. · Install a remote
controller following the manual supplied with the remote controller. · Connect
the “1” and “2” on indoor unit TB15 to a MA remote controller. (Nonpolarized
2-wire) · Connect the remote controller’s transmission cable within 10 m using
a 0.75 mm2 core cable. If the distance is more than 10 m, use a 1.25 mm2
junction cable.
[Fig. 8-2-1] MA Remote controller
B
A
S1 S2 S3
S1 S2 S3 1 2
TB4
TB15
2. Remote controller cables
Types of cables Cable diameter
Length
MA remote controller Sheathed 2-core cable (unshielded) CVV 0.3 to 1.25 mm2 Less than 500 m
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cords and indoor unit/outdoor unit connecting cords shall not
be lighter than polychloroprene sheathed flexible cord. (Design 60245 IEC57)
3. Install an earth longer than other cables. 4. Indoor and outdoor connecting
wires have polarities. Make sure to match the terminal number (S1, S2, S3) for
correct wirings. 5. Wiring for remote controller cable shall be apart (5 cm, 2
inch or more) from power source wiring so that it is not influenced by
electric noise from power source wiring. 6. The appliance shall be installed
in accordance with national wiring regulations.
8.1. Power supply wiring
· Power supply cords of appliances shall not be lighter than design 60245 IEC
57 or 60227 IEC 57.
· A switch with at least 3 mm contact separation in each pole shall be
provided by the Air conditioner installation.
Power cable size: more than 1.6 mm2 [Fig. 8-1-1] AB
C
C
” Terminal block for indoor transmission cable # Terminal block for outdoor
transmission cable $ Remote controller · DC 9 to 13 V between 1 and 2 (MA
remote controller) [Fig. 8-2-2] MA Remote controller
B
D
N L
2
A 1
S3
S2
S1 DC10~13V
C
AB 12
” Non-polarized # TB15 $ Remote Controller % TB4
Caution: Install wiring so that it is not tight and under tension. Wiring
under tension may break, or overheat and burn.
” Switch 16 A # Overcurrent protection 16 A $ Indoor unit
[Selecting non-fuse breaker (NF) or earth leakage breaker (NV)] To select NF
or NV instead of a combination of Class B fuse with switch, use the
9
8. Electrical work
8.3. Connecting electrical connections
Verify that the model name on the operating instructions on the cover of the
control box is the same as the model name on the nameplate.
1. Remove the 2 screws holding the terminal box cover in place. [Fig. 8-3-1]
B
A
- Power source terminal bed + Terminal bed for indoor transmission , Terminal bed for remote controller – To 1-phase power source . Transmission line / Terminal bed for outdoor transmission line 0 Transmission line to the remote controller [Transmission cable connection] [Fig. 8-3-4] S1 S2 S3 A
B
en
” Screw holding cover (2pcs) # Cover Note: Ensure that the wiring is not
pinched when fitting the terminal box cover. Pinching the wiring may cut it.
Caution: Install wiring so that it is not tight and under tension. Wiring
under tension may break, or overheat and burn.
2. Open knockout holes (Recommend to use a screwdriver or the like for this
work.) [Fig. 8-3-2]
A
BC
” Control box # Knockout hole $ Remove
3. Fix power source wiring to control box by using buffer bushing for tensile
force. (PG connection or the like.) Connect transmission wiring to
transmission terminal block through the knockout hole of control box using
ordinary bushing.
4. Connect the power source, Earth, transmission and remote controller
wiring. The dismounting of the terminal bed box is not needed.
[Fig. 8-3-3]
I
K
E
H
J
G
O
M
F
N
L
& Use PG bushing to keep the weight of the cable and external force from being
applied to the power supply terminal connector. Use a cable tie to secure the
cable. Wind the wire around the cable strap once to keep it from being pulled
out.
‘ Power source wiring ( Tensile force ) PG connection or the like.
10
C
” Terminal bed # Round terminal $ Transmission cable (polar) 5. After wiring
is complete, make sure again that there is no slack on the connections, and
attach the cover onto the control box in the reverse order removal.
Notes: · Do not pinch the cables or wires when attaching the terminal bed box
cover.
Doing so may cause a risk of disconnection. · When accommodating the terminal
bed box, make sure that the connectors
on the box side are not removed. If removed, it cannot operate normally.
8.4. Remote controller (wireless remote controller (option))
8.4.1. For wireless remote controller (option)
- Installation area · Area in which the remote controller is not exposed to direct sunshine. · Area in which there is no near by heating source. · Area in which the remote controller is not exposed to cold (or hot) winds. · Area in which the remote controller can be operated easily. · Area in which the remote controller is beyond the reach of children.
- The signal can travel up to approximately 7 meters (in a straight line) within 45 degrees to both right and left of the center line of the receiver.
- Installing procedures Refer to the installation manual that comes with each
remote controller for details.
8.4.2. Signal Receiving Unit - Sample system connection
[Fig. 8-4-1]
Standard 1:1
A OC(00)
TB1
B
TB4
IC
CN90
C
D
1 Signal receiving unit wiring 2 Indoor/outdoor wiring ” Outdoor unit #
Refrigerant address $ Indoor unit % Signal receiving unit
Only the wiring from the signal receiving unit and between the remote
controllers is shown in [Fig. 8-4-1]. The wiring differs depending on the unit
to be connected or the system to be used. For details on restrictions, refer
to the installation manual or the service handbook that came with the unit.
1. Connecting to Mr. SLIM air conditioner (1) Standard 1:1
B Connecting the signal receiving unit Connect the signal receiving unit to
the CN90 (Connect to the wireless remote controller board) on the indoor unit
using the supplied remote controller wire. Connect the signal receiving units
to all the indoor units.
2) Installing procedures Refer to the installation manual that comes with each
remote controller for details.
CN90 SW1 SW2 SW5 SWE
en
8. Electrical work
8.4.3. Setting
- Setting the pair number switch [Fig. 8-4-2]
J41 J42
CNMF
A
1. Setting method Assign the same pair number to the wireless remote
controller as that of the indoor unit. If not doing so, the remote controller
cannot be operated. Refer to the installation manual that came with the
wireless remote controller for how to set pair numbers of wireless remote
controllers. Position of daisy wire on the controller circuit board on the
indoor unit.
Controller circuit board on the indoor unit (reference)
[Fig. 8-4-2] ” CN90: Connector for remote controller wire connection
For pair number settings, the following 4 patters (A-D) are available.
Pair number
Pair number on Indoor controller circuit board side Point
setting pattern remote controller side where the daisy wire is disconnected
A
0
Not disconnected
B
1
J41 disconnected
C
2
J42 disconnected
D
3~9
J41 and J42 disconnected
2. Setting example (1) To use the units in the same room
[Fig. 8-4-3]
IC
CN90
A: 0
IC
CN90
A: 1
IC
CN90
A: 2
IC
CN90
A: 3
A: 0
A: 1
A: 2
A: 3
” Pair number
B Separate setting Assign a different pair number to each indoor unit to
operate each indoor unit by its own wireless remote controller.
[Fig. 8-4-4]
(2) To use the units in different rooms
Assign the same pair number to the wireless remote controller as that of the indoor unit. (Leave the setting as it is at purchase.)
- Setting the Model No.
B Insert batteries. C Press the SET button with something sharp at the end.
MODEL SELECT blinks and Model No. lighted.
D Press the temp
button to set the Model No.
E Press the SET button with something sharp at the end.
MODEL SELECT and Model No. are lighted for three seconds, then turned off.
Indoor Unit Model PEA
Model No. 026
8.5. Function settings
8.5.1. For wired remote controller
B [Fig. 8-5-1]
Note: Maintenance password is required.
Press Setting on the Main window, and select “Service” to set the maintenance
settings.
When the Service menu is selected, a window will appear asking for the
password. To enter the current maintenance password (4 numerical digits), move
the cursor to the digit you want to change with the [F1] or [F2] button, and
set each number (0 through 9) with the [F3] or [F4] button. Then, press the
[SELECT] button.
Note: · The initial maintenance password is “9999.” Change the default
password as
necessary to prevent unauthorized access. Have the password available for
relevant personnel. · If you forget your maintenance password, you can
initialize the password to the default password “9999” by pressing and holding
the [F1] button for ten seconds on the maintenance password setting screen. ·
Air conditioning units may need to be stopped to make certain settings. There
may be some settings that cannot be made when the system is centrally
controlled.
C [Fig. 8-5-2]
IC
CN90
A: 0
IC
CN90
A: 0
IC
CN90
A: 0
IC
CN90
A: 0
” Pair number
A: 0
C Single setting Assign the same pair number to all the indoor units to
operate all the indoor units by a single wireless remote controller.
[Fig. 8-4-5]
· Select “Service” from the Main menu, and press the [SELECT] button. · Select
“Function setting” with the [F1] or [F2] button, and press the [SELECT]
button. · Set the indoor unit refrigerant addresses and unit numbers with the
[F1] through
[F4] buttons, and then press the [SELECT] button to confirm the current
setting.
IC
CN90
A: 0
IC
CN90
A: 0
A: 0
” Pair number
A: 0
· When data collection from the indoor units is completed, the current
settings appears highlighted. Non-highlighted items indicate that no function
settings are made. Screen appearance varies depending on the “Unit No.”
setting.
11
en
8. Electrical work
E [Fig. 8-5-4] · Use the [F1] or [F2] button to move the cursor to select the
mode number, and change the setting number with the [F3] or [F4] button.
F [Fig. 8-5-5]
· When the settings are completed, press the [SELECT] button to send the
setting data from the remote controller to the indoor units.
· When the transmission is successfully completed, the screen will return to
the Function setting screen.
8.5.2. For wireless remote controller
[Fig. 8-5-6] 1
CHECK
CHECK
2
CHECK
E
ON/OFF
TEMP
FAN AUTO STOP
MODE VANE AUTO START
CHECK LOUVER h
F
TEST RUN
min
SET RESET CLOCK
D C
A B
3
CHECK
4
CHECK
1. Changing the external static pressure setting.
· Be sure to change the external static pressure setting depending on the duct
and
the grill used. B Go to the function select mode
Press the CHECK button ‘ twice continuously.
(Start this operation from the status of remote controller display turned
off.)
CHECK is lighted and “00” blinks. Press the TEMP button $ once to set “50”.
Direct the wireless remote controller toward the receiver of the indoor unit
and press the Hour button “. C Setting the unit number Press the TEMP button $
and % to set the unit number to 01-04 or AL. Direct the
wireless remote controller toward the receiver of the indoor unit and press
the Minute button #. D Selecting a mode Enter 08 to change the external static
pressure setting using the $ and %
buttons.
Direct the wireless remote controller toward the receiver of the indoor unit
and press the Hour button “.
Current setting number:
1 = 1 beep (one second) 2 = 2 beeps (one second each) 3 = 3 beeps (one second each)
E Selecting the setting number Use the $ and % buttons to change the external
static pressure setting to be
used.
Direct the wireless remote controller toward the sensor of the indoor unit and
press the Hour button “. F To set the external static pressure Repeat steps D
and E to set the mode number to 10. G Complete function selection Direct the
wireless remote controller toward the sensor of the indoor unit and press the
ON/OFF button &.
Note:
· Whenever changes are made to the function settings after installation or
maintenance, be sure to record the changes with a mark in the “Check” column
of the Function table.
8.5.3. Changing the power voltage setting (Function table 1)
· Be sure to change the power voltage setting depending on the voltage used.
” Hour button # Minute button $ TEMP button % TEMP button & ON/OFF button ‘ CHECK button
12
8. Electrical work
Function table 1 Select unit number 00
Mode Power failure automatic recovery (AUTO RESTART FUNCTION)
Indoor temperature detecting
LOSSNAY connectivity
Power voltage
Auto mode
Settings
Not available
Available
*1
Indoor unit operating average
Set by indoor unit’s remote controller
Remote controller’s internal sensor
Not Supported
Supported (indoor unit is not equipped with outdoor-air intake)
Supported (indoor unit is equipped with outdoor-air intake)
240V
220V, 230V
Energy saving cycle automatically enabled
Energy saving cycle automatically disabled
Mode no. 01 02
03 04 05
Setting no. 1 2 1 2 3 1 2 3 1 2 1 2
Initial setting 2 2
Check
Function table 2 Select unit numbers 01 to 04 or all units (AL [wired remote controller]/07 [wireless remote controller])
Mode
Settings
100 Hr
Filter sign
2500 Hr
No filter sign indicator
External static pressure
External static pressure
75 Pa (before shipment) 100 Pa 150 Pa 200 Pa 250 Pa
Setting no. of mode no. 08
1 2 3 1 2
Setting no. of mode no. 10
1 1 1 2 2
Mode setting
Normal mode High airflow mode
1 When the power supply returns, the air conditioner will start 3 minutes later. 2 Power failure automatic recovery initial setting depends on the connecting outdoor unit.
Mode no. 07 08 10 09
Setting no. 1 2 3 1 2 3 1 2 3 1 2
Initial setting
Check
Note: When the function of an indoor unit were changed by function selection after the end of installation, always indicate the contents by entering a or other mark in the appropriate check filed of the tables.
en
13
en
9. Test run
9.1. Before test run
After completing installation and the wiring and piping of the indoor and
outdoor units, check for refrigerant leakage, looseness in the power supply or
control wiring, wrong polarity, and no disconnection of one phase in the
supply.
Use a 500-volt megohmmeter to check that the resistance between the power
supply terminals and ground is at least 1.0 M.
Do not carry out this test on the control wiring (low voltage circuit)
terminals.
Warning: Do not use the air conditioner if the insulation resistance is less
than 1.0 M. Insulation resistance After installation or after the power source
to the unit has been cut for an extended period, the insulation resistance
will drop below 1 M due to refrigerant accumulating in the compressor. This is
not a malfunction. Perform the following procedures. 1. Remove the wires from
the compressor and measure the insulation resistance of
the compressor. 2. If the insulation resistance is below 1 M, the compressor
is faulty or the
resistance dropped due the accumulation of refrigerant in the compressor. 3.
After connecting the wires to the compressor, the compressor will start to
warm up
after power is supplied. After supplying power for the times indicated below,
measure the insulation resistance again.
· The insulation resistance drops due to accumulation of refrigerant in the
compressor. The resistance will rise above 1 M after the compressor is warmed
up for two to three hours. (The time necessary to warm up the compressor
varies according to atmospheric conditions and refrigerant accumulation.)
· To operate the compressor with refrigerant accumulated in the compressor,
the compressor must be warmed up at least 12 hours to prevent breakdown.
4. If the insulation resistance rises above 1 M, the compressor is not
faulty.
Caution: · The compressor will not operate unless the power supply phase
connection
is correct. · Turn on the power at least 12 hours before starting operation. –
Starting operation immediately after turning on the main power switch can
result in
severe damage to internal parts. Keep the power switch turned on during the
operational season.
9.2. Test run
9.2.1. Using wired remote controller
Make sure to read operation manual before test run. (Especially items to
secure safety)
Step 1 Turn on the power.
· Remote controller: The system will go into startup mode, and the remote
controller power lamp (green) and “PLEASE WAIT” will blink. While the lamp and
message are blinking, the remote controller cannot be operated. Wait until
“PLEASE WAIT” is not displayed before operating the remote controller. After
the power is turned on, “PLEASE WAIT” will be displayed for approximately 2
minutes.
· Indoor controller board: LED 1 will be lit up, LED 2 will be lit up (if the
address is 0) or off (if the address is not 0), and LED 3 will blink. ·
Outdoor controller board: LED 1 (green) and LED 2 (red) will be lit up. (After
the startup mode of the system finishes, LED 2 will be turned off.) If the
outdoor controller board
uses a digital display, [- ] and [ -] will be displayed alternately every
second. If the operations do not function correctly after the procedures in
step 2 and thereafter are performed, the following causes should be considered
and eliminated if they are found. (The symptoms below occur during the test
run mode. “Startup” in the table means the LED display written above.)
Symptoms in test run mode
Remote Controller Display
OUTDOOR BOARD LED Display < > indicates digital display.
Cause
Remote controller displays “PLEASE WAIT”, and After “startup” is displayed, only green lights up. · After power is turned on, “PLEASE WAIT” is displayed for 2
cannot be operated.
<00>minutes during system startup. (Normal)
After power is turned on, “PLEASE WAIT” is displayed for 3 minutes, then error code is displayed.
After “startup” is displayed, green(once) and red(once) blink alternately.
· Incorrect connection of outdoor terminal block. (R, S, T and S1, S2, S3)
· Outdoor unit’s protection devise connector is open.
No display appears even when remote controller operation switch is turned on. (Operation lamp does not light up.)
After “startup” is displayed, green(twice) and red(once) blink alternately.
· Incorrect wiring between the indoor and outdoor unit. (Polarity is wrong for
S1, S2, S3)
· Remote controller transmission wire short.
· There is no outdoor unit of address 0. (Address is other than 0.) · Remote
controller transmission wire open.
Display appears but soon disappears even when After “startup” is displayed, only green lights up. · After canceling function selection, operation is not possible for
remote controller is operated.
<00>about 30 seconds. (Normal)
14
en
9. Test run
Step 2 Switch the remote controller to “Test run”. B Select “Test run” from
the Service menu, and press the [SELECT] button.
[Fig. 9-2-1] C Select “Test run” from the Test run menu, and press the
[SELECT] button. [Fig. 9-2-2]
Step 4 Confirm the operation of the outdoor unit fan. The speed of the outdoor
unit fan is controlled in order to control the performance of the unit.
Depending on the ambient air, the fan will rotate at a slow speed and will
keep rotating at that speed unless the performance is insufficient. Therefore,
the outdoor wind may cause the fan to stop rotating or to rotate in the
opposite direction, but this is not a problem.
Step 5 Stop the test run.
B Press the [ON/OFF] button to stop the test run. (The Test run menu will
appear.) Note: If an error is displayed on the remote controller, see the
table below.
D The test run operation starts, and the Test run operation screen is
displayed.
Step 3 Perform the test run and check the airflow temperature. B Press the
[F1] button to change the operation mode.
Cooling mode: Check that cool air blows from the unit. Heating mode: Check
that warm air blows from the unit.
· For description of each check code, refer to the following table.
B Check code
Symptom
P1
Intake sensor error
P2, P9
Pipe (Liquid or 2-phase pipe) sensor error
E6, E7
Indoor/outdoor unit communication error
P4
Drain sensor error
P5
Drain pump error
PA
Forced compressor error
P6
Freezing/Overheating safeguard operation
EE
Communication error between indoor and outdoor units
P8
Pipe temperature error
E4
Remote controller signal receiving error
Fb
Indoor unit control system error (memory error, etc.)
E0, E3
Remote controller transmission error
E1, E2
Remote controller control board error
E9
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
UP
Compressor overcurrent interruption
U3, U4
Open/short of outdoor unit thermistors
UF
Compressor overcurrent interruption (When compressor locked)
U2
Abnormal high discharging temperature/49C worked/insufficient refrigerant
U1, Ud
Abnormal high pressure (63H worked)/Overheating safeguard operation
U5
Abnormal temperature of heat sink
U8
Outdoor unit fan safeguard stop
U6
Compressor overcurrent interruption/Abnormal of power module
U7 U9, UH
Abnormality of super heat due to low discharge temperature Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/ Current sensor error
Others
Other errors (Refer to the technical manual for the outdoor unit.)
· On wired remote controller B Check code displayed in the LCD.
Remark
For details, check the LED display of the outdoor controller board.
15
en
9. Test run
9.2.2. Using wireless remote controller (option)
[Fig. 9-2-3]
TEST RUN
ON/OFF
TEMP
FAN AUTO STOP
B
MODE VANE AUTO START CHECK LOUVER h
A
TEST RUN
min
SET RESET CLOCK
C D
B Turn on the power to the unit at least 12 hours before the test run. C Press
the TEST RUN button ” twice continuously.
(Start this operation from the status of remote controller display turned
off.) TEST RUN and current operation mode are displayed. D Press the MODE
button # to activate COOL mode, then check whether cool air is blown out from
the unit. E Press the MODE button # to activate HEAT mode, then check whether
warm air is blown out from the unit. F Press the FAN button $ and check
whether fan speed changes. G Press the VANE button % and check whether the
auto vane operates properly. H Press the ON/OFF button to stop the test run.
Note: · Point the remote controller towards the indoor unit receiver while
following
steps C to H. · It is not possible to run the in FAN, DRY or AUTO mode.
” TEST RUN button # MODE button $ FAN button % VANE button
[Output pattern A] Errors detected by indoor unit
Wireless remote controller
Wired remote controller
Beeper sounds/OPERATION INDICATOR lamp flashes (Number of times) 1
Check code P1
2
P2, P9
3
E6, E7
4
P4
5
P5
6
P6
7
EE
8
P8
9
E4
10
11
12
Fb
14
PL
No sound
Symptom
Intake sensor error Pipe (Liquid or 2-phase pipe) sensor error Indoor/outdoor
unit communication error Drain sensor error Drain pump error
Freezing/Overheating safeguard operation Communication error between indoor
and outdoor units Pipe temperature error Remote controller signal receiving
error Indoor unit control system error (memory error, etc.) Refrigerant
circuit abnormal No corresponding
Remark
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller Beeper sounds/OPERATION INDICATOR
lamp flashes (Number of times) 1 2 3 4 5 6 7 8 9 10
11
12 13 14
Symptom
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
Compressor overcurrent interruption Open/short of outdoor unit thermistors
Compressor overcurrent interruption (When compressor locked) Abnormal high
discharging temperature/49C worked/ insufficient refrigerant Abnormal high
pressure (63H worked)/ Overheating safeguard operation Abnormal temperature of
heat sink Outdoor unit fan protection stop Compressor overcurrent
interruption/Abnormal of power module Abnormality of super heat due to low
discharge temperature Abnormality such as overvoltage or voltage shortage and
abnormal synchronous signal to main circuit/Current sensor error Other
errors (Refer to the technical manual for the outdoor unit.)
Remark
For details, check the LED display of the outdoor controller board.
1 If the beeper does not sound again after the initial two beeps to confirm the self-check start signal was received and the OPERATION INDICATOR lamp does not come on, there are no error records.
2 If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confirm the self-check start signal was received, the specified refrigerant address is incorrect.
· On wireless remote controller The continuous buzzer sounds from receiving
section of indoor unit. Blink of operation lamp
· On wired remote controller Check code displayed on the LCD.
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9. Test run
· If the unit cannot be operated properly after the above test run has been performed, refer to the following table to remove the cause.
Wired remote controller
Symptom
PLEASE WAIT
For about 2 minutes following power-on
PLEASE WAIT Error code
Display messages do not appear even when operation switch is turned ON
(operation lamp does not light up).
After about 2 minutes has expired following power-on
LED 1, 2 (PCB in outdoor unit)
Cause
After LED 1, 2 are lighted, LED 2 is turned off, then only LED 1 is lighted. (Correct operation)
· For about 2 minutes after power-on, operation of the remote controller is not possible due to system start-up. (Correct operation)
· Connector for the outdoor unit’s protection device is not
Only LED 1 is lighted. LED 1, 2 blink.
connected. · Reverse or open phase wiring for the outdoor unit’s power
terminal block (L1, L2, L3)
Only LED 1 is lighted. LED 1, 2 blinks twice, LED 2 blinks once.
· Incorrect wiring between indoor and outdoor units (incorrect polarity of S1,
S2, S3)
· Remote controller wire short
On the wireless remote controller with conditions above, following phenomena takes place. · No signals from the remote controller are accepted. · OPE lamp is blinking. · The buzzer makes a short ping sound.
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED 1 (power for microcomputer)
Indicates whether control power is supplied. Make sure that this LED is always lit.
LED 2 (power for remote controller)
Indicates whether power is supplied to the remote controller. This LED lights only in the case of the indoor unit which is connected to the outdoor unit refrigerant address “0”.
LED 3 (communication between indoor and outdoor units)
Indicates state of communication between the indoor and outdoor units. Make sure that this LED is always blinking.
9.3. AUTO RESTART FUNCTION
Indoor controller board
This model is equipped with the AUTO RESTART FUNCTION. When the indoor unit is
controlled with the remote controller, the operation mode, set temperature,
and the fan speed are memorized by the indoor controller board. The auto
restart function sets to work the moment the power has restored after power
failure, then, the unit will restart automatically. Set the AUTO RESTART
FUNCTION using the remote controller. (Mode no.01)
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10. Maintenance
10.1. Refrigerant charge
[Fig. 10-1] B
A
C
D
E F
G
M
L K H
I J
Note: In case of adding refrigerant, comply with the quantity specified for
the refrigerating cycle.
Caution: · Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during
installation, reinstallation, or repairs to the refrigerant circuit. · For
additional charging, charge the refrigerant from liquid phase of the gas
cylinder. If the refrigerant is charged from the gas phase, composition change
may occur in the refrigerant inside the cylinder and the outdoor unit. In this
case, ability of the refrigerating cycle decreases or normal operation can be
impossible. However, charging the liquid refrigerant all at once may cause the
compressor to be locked. Thus, charge the refrigerant slowly.
To maintain the high pressure of the gas cylinder, warm the gas cylinder with
warm water (under 40°C) during cold season. But never use naked fire or steam.
” Indoor unit # Union $ Liquid pipe % Gas pipe & Stop valve ‘ Outdoor unit (
Refrigerant gas cylinder operating valve ) Refrigerant gas cylinder for
R32/R410A with siphon * Refrigerant (liquid) + Electronic scale for
refrigerant charging , Charge hose (for R32/R410A) – Gauge manifold valve (for
R32/R410A) . Service port
1. Connect gas cylinder to the service port of stop valve (3-way). 2. Execute
air purge of the pipe (or hose) coming from refrigerant gas cylinder. 3.
Replenish specified amount of refrigerant, while running the air conditioner
for cooling.
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This product is designed and intended for use in the residential, commercial and light-industrial environment.
Please be sure to put the contact address/telephone number on this manual before handing it to the customer.
VG79F089H01_en
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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