RIDGID R3002 Fuego Orbital Reciprocating Saw Instruction Manual

RIDGID R3002 Fuego Orbital Reciprocating Saw

Product Information

Product: Reciprocating Saw R3002
Manufacturer: RIDGID

Product Usage Instructions

1. Read the operator’s manual before using the reciprocating saw.
2. Register your RIDGID product by visiting register.ridgidpower.com.
3. Keep this manual for future reference.
4. General Power Tool Safety Warnings:
   • Read all safety warnings and instructions.
   • Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
   • Save all warnings and instructions for future reference.
   • Ensure the work area is clean, well lit, and free from clutter.
   • Do not operate the reciprocating saw in explosive atmospheres.
   • Keep children and bystanders away from the operating area to avoid distractions.
5. Electrical Safety:
   • Use power tool plugs that match the outlet and do not modify the plug in any way.
   • Avoid body contact with earthed or grounded surfaces.
   • Do not expose the reciprocating saw to rain or wet conditions.
   • Avoid abusing the cord and keep it away from heat, oil, sharp edges, or moving parts.
   • When operating outdoors, use an extension cord suitable for outdoor use.
   • If operating in a damp location, use a ground fault circuit interrupter (GFCI) protected supply.

For more detailed information, refer to the illustrations, parts ordering, and service instructions provided in the user manual.

WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use com-mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or bind-ing of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly main-tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• When servicing a power tool, use only identical replacement parts. Follow instructions in the Main-tenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.

RECIPROCATING SAW SAFETY WARNINGS

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1. Following this rule will reduce the risk of serious personal injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• Inspect tool cords periodically and, if damaged, have repaired at your nearest authorized service center. Constantly stay aware of cord location. Following this rule will reduce the risk of electric shock or fire.
• Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of shock, fire, or serious injury.
• Make sure your extension cord is in good condi-tion. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recom-mended. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
• Inspect for and remove all nails from lumber before using this tool. Following this rule will reduce the risk of serious personal injury.
• If the power supply cord is damaged, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this product. If you loan someone this product, loan them these instruc-tions also.

SYMBOLS

ELECTRICAL

DOUBLE INSULATION
Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protect-ing insulation. Double insulated tools do not need to be grounded.

WARNING:
The double insulated system is intended to protect the user from shock resulting from a break in the tool’s internal wiring. Observe all normal safety precautions to avoid electrical shock.

NOTE: Servicing of a product with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replace-ment parts when servicing.

ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be connected to a power supply that is 120 volts, AC only (normal household current), 60 Hz. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged into an outlet, double-check the power supply.

EXTENSION CORDS
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the product will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used. When working outdoors with a product, use an extension cord that is designed for outside use. This type of cord is designated with “W-A” or “W” on the cord’s jacket. Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation.

Ampere rating (on product data plate) Used on 12 gauge – 20 amp circuit.

NOTE: AWG = American Wire Gauge

WARNING:
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools, or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

WARNING:
Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

FEATURES

PRODUCT SPECIFICATIONS

• Switch ………………………………………………… Variable Speed
• Stroke Length ………………………………………………….. 3/4 in.
• No Load Speed ……………………………0-3,500 r/min. (RPM)
• Input ………………………….. 120 V, AC only, 60 Hz, 10 Amps

ASSEMBLY

WARNING:
If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.

WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

If any parts are damaged or missing, please call 1-866-539-1710 for assistance.

OPERATION

WARNING:
Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this product for the purposes listed below:

• Cutting all types of wood products (lumber, plywood, paneling, composition board, and hard wood)
• Cutting masonite and plastic
• Cutting drywall
• Cutting metals such as sheet steel, pipe, steel rods, alu-minum, brass, and copper

SELECTING BLADES
Selecting the correct type of blade is important in order to obtain the best performance from the saw. Select the blade based on the application and on the material you wish to cut. Selecting the right blade will give you a smoother, faster cut and prolong the life of the blade. Blades with fewer teeth, 10 teeth per inch (TPI) are typically used for cutting wood, while blades with more teeth are better for cutting metal or plastic. We recommend 14 TPI for plastics and soft metals and 18 TPI for hard metals.

INSTALLING/REMOVING BLADE
See Figure 1, page 10.

• Unplug the saw.
• Rotate the blade clamp counterclockwise and hold to open.
• Insert saw blade until it is fully seated.
• NOTE: Blade can be installed with teeth facing either up or down.
• Release the blade clamp to secure.
• To remove the blade, rotate the blade clamp counterclockwise.

CHANGING POSITIONS OF THE SHOE ASSEMBLY
See Figure 2, page 10.
The shoe of the reciprocating saw pivots in both directions for ease of use.

To change positions of the shoe assembly:

• Unlock the shoe release lever.
• Reposition the shoe assembly.
• Lock the shoe release lever.

TURNING THE SAW ON/OFF
See Figure 3, page 10.

• To turn the saw on: Depress the switch trigger.
• To turn the saw off: Release the switch trigger.

VARIABLE SPEED
See Figure 3, page 10.
The variable speed switch trigger delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure.

ORBITAL ACTION SELECTOR
See Figure 4, page 10.
Use the orbital action selector to select either a linear stroke ( ) or orbital cutting ( ) action. A linear stroke is best for making smooth cuts while orbital action is best for mak-ing a faster cut.
NOTE: To prevent damage to the tool, always allow motor to come to a complete stop before using the orbital action selector.
NOTE: Do not use the orbital action setting when using a metal cutting blade.

WARNING:
Cutting into electrical wiring in walls can cause metal surfaces of the saw to become electrically live. Do not touch metal parts when cutting into a wall; grasp only the insulated gripping surfaces provided on the tool. Make sure hidden electrical wiring, water pipes, and mechanical hazards are not in the blade path when cutting into a wall.

OPERATING THE SAW
See Figure 5, page 10.

• Secure the workpiece to a work bench or table with a vise or with clamps.
• Mark the line of cut clearly.
• Make sure the saw blade is clear of any foreign material and that the power cord and extension cord are out of the blade path.
• Hold the saw firmly in front of and clearly away from you.
• Depress the switch trigger to start the cutting action.
• Set the shoe assembly against the workpiece.
• Move the blade into the workpiece.
  NOTE: Do not force. Use only enough pressure to keep the saw cutting. Let the blade and saw do the work. Keep pressure on the base, against the workpiece.

PLUNGE CUTTING WOOD OR WALL BOARD
See Figure 6, page 10.

• Secure the workpiece to a work bench or table with a vise or with clamps.

• Mark the line of cut clearly.

• Make sure the saw blade is clear of any foreign material and that the power cord and extension cord are out of the blade path.

• Hold the saw firmly in front of and clearly away from you.

• Choose a convenient starting point inside the cutting area and place the tip of the blade over that point.

• Rest the front edge of the shoe assembly on the workpiece and hold it firmly in position during the cut.

• Depress the switch trigger and allow the saw blade to reach full cutting speed.
  WARNING:
  Make sure the blade does not touch the workpiece until the motor reaches full speed. Failure to heed this warning can cause you to lose of control of the saw and result in serious injury.

• Tilt the saw downward until the tip of the blade starts cutting the workpiece.

• Allow the saw to penetrate the workpiece.

• Tilt the saw until the blade is perpendicular to the workpiece.

WARNING:
Blades longer than 6 in. can whip and should not be used for plunge cutting. Failure to heed this warning can resut in serious personal injury.
WARNING:
Cutting into electrical wiring can cause the blade, the blade clamp, and the saw bar assembly to become electrically live. Do not touch metal parts when cutting into a wall; grasp only the insulated surfaces on the tool. Make sure hidden electrical wiring, water pipes, and mechanical hazards are not in the blade path when cutting into a wall.

METAL CUTTING
See Figure 7, page 11.
You may cut metals such as sheet steel, pipe, steel rods, aluminum, brass, and copper with the saw.

Observe the following tips when metal cutting:

• Be careful not to twist or bend the saw blade.
• Do not force the tool and use a slow speed setting.
• Use cutting oil when cutting soft metals and steel. Cutting oil also keeps the blades cool, increases cutting action, and prolongs blade life.
• Never use gasoline since normal sparking of motor could ignite fumes.
• Clamp the workpiece firmly and cut close to the clamping point to eliminate any vibration of the work. When cutting conduit pipe or angle iron, clamp the workpiece in a vise if possible and cut close to the vise. To cut thin sheet material, “sandwich” the material between hardboard or plywood and clamp the layers to eliminate vibration and material tearing.
• Always keep firm pressure on the shoe assembly to hold it securely against the workpiece.

MAINTENANCE

WARNING:
Before inspecting, cleaning, or performing any maintenance, make sure the switch is in the off (O) position, wait for all moving parts to stop, and disconnect from the power supply. Failure to follow these instructions can result in death, serious personal injury, or property damage.

WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

WARNING:
When servicing use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.

GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

WARNING:
Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

Electric tools used on fiberglass material, wallboard, spack-ling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. Consequently, we do not recommend using this product for extended work on these types of materials. However, if you do work with any of these materials, it is extremely important to clean the product using compressed air.

LUBRICATION

All of the bearings in this product are lubricated with a suf-ficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.

BRUSH REPLACEMENT

See Figure 8, page 11.
The reciprocating saw is equipped with externally acces-sible brushes.

To replace:

• Unplug the saw.
• Remove brush caps (2) using a flat blade screwdriver. NOTE: The bottom brush cap is located underneath a cover. To remove the cover, remove the torx screw located on the left side of the cover.
• Remove brush assemblies (2).
• Check for wear. Replace both brush assemblies when either has less than 1/4 in. length of carbon remaining. NOTE: Do not replace one side without replacing the other.
• Reassemble using new brush assemblies. Make sure curvature of brush matches curvature of motor and that brush moves freely in brush tube.
• Reassemble by reversing the steps listed above.
• Tighten all brush caps securely. Do not over tighten.

NOTE: ILLUSTRATIONS START ON PAGE 10 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.
This product has a 90-Day Satisfaction Guarantee Policy, as well as a Three- year Limited Warranty. For Warranty and Policy details, please go to powertools.ridgid.com or call (toll free) 1-866-539-1710.

R3002

• A – Orbital action selector
• B – T oolless blade clamp
• C – Saw blade
• D – Shoe assembly
• E – Shoe release lever
• F – Variable speed switch trigger
• A – Blade
• B – Blade clamp
• A – Shoe assembly
• B – Shoe release lever
• A – Variable speed switch trigger
• A – Orbital action selector
• A – Torx screw
• B – Brush cap
• C – Brush assembly
• D – Cover

Customer Service Information

For parts or service, do not return this product to the store. Contact your nearest RIDGID® authorized service center. Be sure to provide all relevant information when you call or visit. For the location of the authorized service center nearest you, please call 1-866-539-1710 or visit us online at powertools.ridgid.com.
MODEL NO.* ____
SERIAL NO.___

• Model number on product may have additional letters at the end. These letters designate manufacturing information and should be provided when calling for service.

TTI CONSUMER POWER TOOLS, INC.
P.O. Box 1427
Anderson, SC 29622 USA
1-866-539-1710
powertools.ridgid.com
RIDGID is a registered trademark of RIDGID, Inc., used under license.
987000-307
6-30-22 (REV:10)

References

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