MEAN WELL MDR-100 Series 96W Single Output Industrial DIN Rail Power Supply Owner’s Manual

MEAN WELL MDR-100 Series 96W Single Output Industrial DIN Rail Power

Supply

Product Information

• Product Name: MDR-100-96W Single Output Industrial DIN Rail Power Supply
• Model Numbers: MDR-100-12, MDR-100-24, MDR-100-48
• DC Voltage: 12V, 24V, 48V
• Rated Current: 7.5A, 4A, 2A
• Rated Power: 90W (MDR-100-12), 96W (MDR-100-24, MDR-100-48)
• Output Ripple & Noise: Maximum 120mVp-p
• Voltage Adjustment Range: 12V to 15V
• Line Regulation: Within 150mVp-p
• Load Regulation: Within 200mVp-p
• Setup/Rise Time: 3000ms, 50ms/230VAC; 3000ms, 50ms/115VAC at full load
• Hold Up Time: Typical 50ms/230VAC; 20ms/115VAC at full load
• Voltage Range: 85VAC to 264VAC, 120VDC to 370VDC
• Frequency Range: 47Hz to 63Hz
• Power Factor: Typically PF0.95/230VAC, PF0.98/115VAC at full load
• Efficiency: 83% (MDR-100-12), 86% (MDR-100-24), 87% (MDR-100-48)
• AC Current: Typically 1.3A/115VAC
• Inrush Current: Typically 0.8A/230VAC cold start; 30A/115VAC, 60A/230VAC
• Leakage Current: 100M Ohms / 500VDC / 25/70% RH
• Compliance: BS EN/EN62368-1, BS EN/EN55032 (CISPR32), BS EN/EN61204-3 Class B, BS EN/EN61000-3-2, -3, EAC TP TC 020, CNS13438 Class B, BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN55035, BS EN/EN61000-6-2, BS EN/EN61204-3
• MTBF: Minimum 2217.8K hrs (Telcordia SR-332), minimum 346.5K hrs (MIL-HDBK-217F)
• Dimensions: 55mm x 90mm x 100mm (W x H x D)
• Packing: 0.42Kg; 30pcs/13.6Kg/0.82CUFT

Product Usage Instructions

To use the MDR-100 Single Output Industrial DIN Rail Power Supply, please follow these instructions:

1. Install the DIN rail TS35/7.5 or TS35/15 according to the mechanical specifications provided.

2. Connect the input power supply to the I/P and RECTIFIERS terminals.

3. Make sure that the DC voltage output terminals (+V, -V) are properly connected to your device.

4. Adjust the voltage output within the specified range (12V to 15V) using the +V ADJ terminal.

5. Ensure that the load does not exceed the rated current for your specific model (7.5A for MDR-100-12, 4A for MDR-100-24, 2A for MDR-100-48).

6. Check the output ripple and noise, which should not exceed 120mVp-p.

7. Monitor the line regulation and load regulation to ensure they are within the specified limits.

8. Allow the power supply to reach its setup/rise time of 3000ms at 230VAC or 115VAC at full load.

9. Ensure that the hold up time is sufficient for your application
   (50ms/230VAC or 20ms/115VAC at full load).

10. Check the voltage range compatibility (85VAC to 264VAC, 120VDC to 370VDC) and frequency range (47Hz to 63Hz).

11. Verify the power factor, which should be approximately PF0.95/230VAC or PF0.98/115VAC at full load.

12. Monitor the efficiency, which is 83% for MDR-100-12, 86% for MDR-100-24, and 87% for MDR-100-48.

13. Take note of the AC current and inrush current values for your reference.

14. Ensure that the leakage current is within the specified range (100M Ohms / 500VDC / 25/70% RH).

15. Comply with the relevant safety standards and regulations mentioned in the user manual.

For further information, please refer to the complete user manual available for download on the Mean Well website.

96W Single Output Industrial DIN Rail Power Supply

Features

• Universal AC input / Full range
• Protections: Short circuit / Overload / Over voltage / Over temperature
• ZCS/ZVS technology to reduce power dissipation
• Cooling by free air convection
• Can be installed on DIN rail TS-35/7.5 or 15
• DC OK relay contact
• No load power consumption<1 W
• LED indicator for power on
• 100% full load burn-in test
• 3 years warranty

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

SPECIFICATION

OUTPUT

| DC VOLTAGE| 12V| 24V| 48V
RATED CURRENT| 7.5A| 4A| 2A
CURRENT RANGE| 0 ~ 7.5A| 0 ~ 4A| 0 ~ 2A
RATED POWER| 90W| 96W| 96W
RIPPLE & NOISE (max.) **Note.2| 120mVp-p| 150mVp-p| 200mVp-p
VOLTAGE ADJ. RANGE| 12 ~ 15V| 24 ~ 30V| 48 ~ 56V
VOLTAGE TOLERANCE Note.3| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±1.0%| ±1.0%| ±1.0%
LOAD REGULATION| ±1.0%| ±1.0%| ±1.0%
SETUP, RISE TIME Note.5| 3000ms, 50ms/230VAC            3000ms, 50ms/115VAC at full load
HOLD UP TIME (Typ.)**| 50ms/230VAC            20ms/115VAC at full load

INPUT

| VOLTAGE RANGE Note.6| 85 ~ 264VAC            120 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF≧0.95/230VAC            PF≧0.98/115VAC at full load
EFFICIENCY (Typ.)| 83%| 86%| 87%
AC CURRENT (Typ.)| 1.3A/115VAC            0.8A/230VAC
INRUSH CURRENT (Typ.)| COLD START 30A/115VAC            60A/230VAC
LEAKAGE CURRENT| <1mA / 240VAC

PROTECTION

| OVERLOAD| 105 ~ 150% rated output power
Protection type : Constant current limiting, recovers automatically after fault condition is removed
OVER VOLTAGE| 15.6 ~ 18V| 31.2 ~ 36V| 57.6 ~ 64.8V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, auto-recovery or re-power on to recover
FUNCTION| DC OK SIGNAL| Relay contact rating(max.): 30V/1A resistive

ENVIRONMENT

| WORKING TEMP.| -10 ~ +60℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| Component : 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes ; Mounting : Compliance to IEC60068-2-6

SAFETY & EMC

(Note 4)

| SAFETY STANDARDS| UL508, TUV BS EN/EN62368-1, EAC TP TC 004, BSMI CNS14336-1, AS/NZS 60950.1 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to BS EN/EN55032 (CISPR32),BS EN/EN61204-3 Class B,BS EN/EN61000-3-2,-3,EAC TP TC 020,CNS13438 Class B
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN55035, BS EN/EN61000-6-2, BS EN/EN61204-3, heavy industry level,

EAC TP TC 020

OTHERS

| MTBF| 2217.8K hrs min.       Telcordia SR-332 (Bellcore) ; 346.5K hrs min.       MIL-HDBK-217F (25℃)
DIMENSION| 5590100mm (WHD)
PACKING| 0.42Kg; 30pcs/13.6Kg/0.82CUFT
NOTE|

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25°C of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0. 1uf & 47uf parallel capacitor.
3. Tolerance: includes set up tolerance, line regulation and load regulation.
4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these MC tests, please refer to “EMI testing of component power supplies.’ 19 (as available on http://www.meanwell.com)
5. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time.
6. Deating maybe needed under low input voltages, please check the derating curve for more detail.
7. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft)

Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Mechanical Specification

Block Diagram

DC OK Relay Contact

Derating Curve

Output Derating VS Input Voltage

Documents / Resources

| MEAN WELL MDR-100 Series 96W Single Output Industrial DIN Rail Power Supply [pdf] Owner's Manual
MDR-100-12, MDR-100-24, MDR-100-48, MDR-100 Series, MDR-100 Series 96W Single Output Industrial DIN Rail Power Supply, 96W Single Output Industrial DIN Rail Power Supply, Output Industrial DIN Rail Power Supply, Industrial DIN Rail Power Supply, DIN Rail Power Supply, Power Supply
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| MEAN WELL MDR-100 Series 96W Single Output Industrial DIN Rail Power Supply [pdf] Owner's Manual
MDR-100 Series 96W Single Output Industrial DIN Rail Power Supply, MDR-100 Series, 96W Single Output Industrial DIN Rail Power Supply, Output Industrial DIN Rail Power Supply, Industrial DIN Rail Power Supply, DIN Rail Power Supply, Rail Power Supply, Power Supply, Supply

References

• TÜV Rheinland - Home | US | TÜV Rheinland

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