susa 22-M22BJ-AN06-90 Banjo AN Adapter Instruction Manual

susa 22-M22BJ-AN06-90 Banjo AN Adapter

Product Information

• Part Number: 22-M22BJ AN06 -90 AN08 AN10 AN12 AN16
• Product Description: Banjo assembly
• Kit Contents:
  • Banjo assembly
• Accessory Parts Available:
  • Banjo rebuild kit – Viton o-rings, qty 3 – External retaining ring – Assembly lubricant (P/N 22-SKBJM22)
  • Banjo AN adapter AN06, AN08, AN10, AN12, or AN16

Product Usage Instructions

1. Please read these instructions completely before beginning installation.
2. If the wrench thickness exceeds the thickness of the banjo bolt hex nut (8.10 mm or 0.32 in), disassemble the fitting assembly by removing the circlip retaining ring from the top of the banjo fitting assembly and remove the banjo from the banjo bolt.
3. Lubricate the o-ring and threads of the banjo bolt with a recommended lubricant (Setrab Banjo bolt – M22x1.5 threads – Viton o-ring: 268-019 – Basic external retaining ring, 0.751 inch diameter).
4. Support the banjo bolt while tightening the hose end onto the banjo AN adapter. Use a backup wrench on the oil cooler port.
5. To install the hose end on the banjo:
6. Hand-tighten the AN hose end onto the banjo.
7. Secure the banjo assembly when tightening the hose end onto the banjo adapter.
8. Make sure to secure the banjo bolt so that applying torque to the hose end will not stress it.
9. Mount and secure the cooler and lines in a manner that minimizes vibration transmission to the cooler.
10. Warning: Secure the hose near the banjo installation with a cushion clamp or similar item to minimize hose stress on the banjo bolt during vehicle operation.

Warning: Installation should only be attempted by those with mechanical skills and experience working on vehicles. Standard safety precautions consistent with the tools and dangers of automotive work should be followed to protect from injury. Specifically, wear protective equipment, take care to stabilize the vehicle on a level surface, engage the parking brake, and allow the vehicle to cool before attempting installation; failure to comply can result in injury and/or damage to equipment.

For more information, you can visit the official website: www.setrabusa.com

INSTALLATION INSTRUCTIONS

Part # 22-M22BJ AN06 -90

Please read these instructions completely before beginning installation.

KIT CONTENTS

QTY.| DESCRIPTION
1| Banjo assembly

PART SUMMARY

• Tight 90º turn with high-flow
• Swivels full 360º

INSTALLATION NOTE & DISASSEMBLY INSTRUCTIONS
It may be necessary to disassemble banjo assembly before in-stalling banjo bolt into oil cooler if wrench thickness will not fit on hex beneath banjo.

1. If wrench thickness exceeds thickness of banjo bolt hex nut (8.10 mm or 0.32 in), then proceed to Step 2 and disassem-ble the fitting assembly; otherwise, skip to Step 3.

2. Remove circlip retaining ring from top of banjo fitting assem-bly and remove banjo from banjo bolt. Banjo bolt

   • M22x1.5 threads
   • Viton o-ring: 268-019
   • Basic external retaining ring, 0.751 inch diameter
     INSTALL BANJO BOLT IN OIL COOLER

3. Lubricate o-ring and threads liberally (recommended: Setrab Assembly Lubricant, part # 20-042368) to avoid aluminum thread galling and O-ring bunch.

4. Thread the banjo bolt into the oil cooler port to hand tight.

5. To avoid stressing the cooler, use a backup wrench when tightening the banjo bolt to the cooler. The recommended torque specification when tightening the adapter to the cool-er is 29.5 lb.-ft. (40Nm).

6. Internal O-rings are pre-lubricated. After banjo bolt installa-tion, banjo may be oriented 360º.

7. If banjo was removed from banjo bolt in Step 1, then lubri-cate O-rings on banjo bolt, reinstall banjo on banjo bolt, and secure circlip retaining ring on top of banjo bolt.

Accessory parts available:

DESCRIPTION                                         P/N

sūsa Banjo rebuild kit

• Viton o-rings, qty 3
• External retaining ring
• Assembly lubricant

| 22-SKBJM22

INSTALL HOSE END ON BANJO

1. Install AN hose end on banjo to hand tight.

2. Secure banjo assembly when tightening the hose end onto the banjo adapter.
   NOTE: When tightening hose end to the banjo AN adapter, secure the banjo bolt so that applying torque to the hose end will not stress the banjo bolt.

3. The cooler and the lines should be mounted and secured in a manner that will minimize transmission of vibration to the cooler.

WARNING: Secure hose near banjo installation with cushion clamp or similar item to minimize hose stress on banjo bolt during vehicle operation.

Warning: Installation should only be attempted by those with mechanical skills and experience working on vehicles. Standard safety precautions consistent with the tools and dangers of automotive work should be followed to protect from injury. Specifically, wear protective equipment, take care to stabilize the vehicle on a level surface, engage the parking brake, and allow vehicle to cool before attemption installation; failure to comply can result in injury and/or damage to equipment.

susa, llc. | 24 south clayton street | centerburg, ohio 43011 | t. 740 625 6228 | www.setrabusa.com

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