SEAWARD Y160, Y160H, Y160S Fault Simulator Instruction Manual

: June 12, 2024
: SEAWARD

Table of Contents

SEAWARD Y160, Y160H, Y160S Fault Simulator
Product Information
Disposal of Old Product
User Notes
Y160 – Instructions for use
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SEAWARD Y160, Y160H, Y160S Fault Simulator

Product Information

The Y160 / Y160H / Y160S Fault Simulator is a testing device designed to perform three main test functions: Earth Bond,
Insulation Resistance, and AC Dielectric Withstand (Flash) Test. It is manufactured by Seaward and comes with a limited warranty of 1 year from the date of delivery.
This product is made with high-quality materials and components that can be recycled and reused. It is covered by the European Directive 2012/19/EU, as indicated by the crossed out wheelie bin symbol. Please dispose of this product according to local regulations and do not dispose of it with normal waste material to prevent negative consequences for the environment and human health.
It is important to note that while using the Fault Simulator,you should not touch the product or test leads. The simulator should only be connected to the outlet box of the equipment under test, using the provided plug. Do not plug the fault simulator into any mains outlet and do not exceed the stated test voltages.
Additionally, it is crucial to have a user who is competent with the operation of the test equipment and trained to understand the hazards that may arise during high voltage testing.
Product Usage Instructions

Checking the Earth Bond Function:

Plug the Y160H / Y160S into the test socket of the Test Instrument to be checked.
If using a Y160, connect the output clip of the test instrument to the Earth Cable of the simulator.
Connect the Earth Return Clip of the Test Instrument to the\ external metal connection point.
Perform an Earth Bond Test for no longer than 5 seconds.
Perform the test and observe a reading of approximately 0.1. If your tester has a limit, set this to 0.09 Ohms to initiate a failure condition.

Checking the Insulation Resistance Function:

Plug the Y160H / Y160S into the test socket of the Test Instrument to be checked.
If using a Y160, ensure the Live and Neutral cables of the fault simulator are connected to the output terminal of the test
equipment, and that the Earth cable is connected to the return terminal of the test instrument.
Perform an Insulation Resistance Test at 500V Test Voltage. A one-second test time should be sufficient.
Perform the test and observe a reading of 0.4M if performed at AC voltage or 0.2M if performed at DC.
If you wish to check the trip circuits, set your lower limit to 1MOhms and ensure the test fails.

Please follow these instructions carefully to ensure proper usage and accurate test results.

Bracken Hill, South West Industrial Estate, Peterlee, Co. Durham SR8 2SW. England.
Tel: +44 (0)191-586 3511
www.seaward.com

Limited Warranty & Limitation of Liability
Seaward guarantees this product for a period of 1 year.

The period of warranty will be effective at the day of delivery.

(c) Copyright 2022
All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written consent from Seaward. This also applies to accompanying drawings and diagrams.
Due to a policy of continuous development Seaward reserves the right to alter the equipment specification and description outlined in this publication without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract.

Disposal of Old Product

This product has been designed and manufactured with high quality materials and components that can be recycled and reused.
When the crossed out wheelie bin symbol is attached to a product it means the product is covered by the European Directive 2012/19/EU. Please familiarise yourself with the appropriate local separate collection system for electrical and electronic products.
Please dispose of this product according to local regulations. Do not dispose of this product along with normal waste material. The correct disposal of this product will help prevent potential negative consequences for the environment and human health.

User Notes

DO NOT touch the product or test leads while performing checks.
Only perform testing where the Fault Simulator is correctly connected to the outlet box of the equipment under test, where the simulator is provided with a plug for connection.
DO NOT plug the fault simulator into any mains outlet
DO NOT exceed stated test voltages

Y160 – Instructions for use

The Y160 Fault simulator is intended to provide a quick and simple method of ensuring the test functions of an Electrical Safety Tester are working as expected. It is assumed the operator is competent with the operation of the test equipment and is trained to understand the hazards that may arise with performing High voltage testing.
The Y160 fault simulator series has 3 main test functions, Earth Bond, Insulation Resistance and AC Dielectric Withstand (Flash) Test.

Note: Y160 is supplied with bare ended connection terminals, and the Y160Hare supplied with a plug for easy connection to UK or output terminals. The Y160S is fitted with a Schuko plug for connection to equipment with European test sockets.

Notes for HAL Users
For each test below it is advised to create a single test sequence for each test. This way the fail condition can be logged, Creating all three tests within a single sequence will not be possible, as the aim is to fail the test. We cannot perform the next test if the sequence fails

Checking the Earth Bond Function
The Y160 is designed to offer a pass and a fail measurement for instruments with a 0.1Ω limit.

Plug the Y160H / Y160S into the test socket of the Test Instrument to be checked.
If using a Y160 connect the output clip of the test instrument to the Earth Cable of the simulator.
Connect the Earth Return Clip of the Test Instrument to the external metal connection point.
Perform an Earth Bond Test for no longer than 5s.
Perform the test and observe a reading of approx. 0.1Ω, if your tester has a limit, set this to 0.09Ohms to initiate a Failure condition.

Checking the Insulation Resistance Function

Plug the Y160H / Y160S into the test socket of the Test Instrument to be checked.
If using a Y160 ensure the Live and Neutral cables of the fault simulator are connected to the output terminal of the test equipment, and that the Earth cable is connected to the return terminal of the test instrument.
Perform an Insulation Resistance Test at 500V Test Voltage, a one second test time should be sufficient.
Perform the test and observe a reading of 0.4MΩ if performed at ac voltage or 0.2MΩ if performed at dc
If you wish to check the trip circuits, set your lower limit to 1MOhms and ensure the test fails

Checking the Flash Test Function

Plug the Y160H / Y160S into the test socket of the Test Instrument to be checked
If using a Y160 ensure the Live and Neutral cables of the fault simulator are connected to the output terminal of the test equipment, and that the Earth cable is connected to the return terminal of the test instrument.
Ensure the Trip Limit of the Flash Tester is set to 5mA.
Perform a Flash Test ramping the voltage from 0V, do not exceed 1500V.
The unit should produce a fail condition and operate the trip function of the instrument between 0.9 and 1.1kV with a reading greater than 5mA.

Environmental Conditions
The Y160/ Y160H / Y160S have been designed to perform test and measurements in a dry indoor environment.

Maximum barometric elevation at which measurements can be recorded is 2000m.
Contamination degree 2 according to IEC 61010-1.
Overvoltage Category II
Protective system IP40 according to IEC 60529.
Operating temperature range of 5ºC to 40ºC without moisture condensation.

Contact Us

Sales and Delivery enquiries
Tel: +44 (0) 191 586 3511
Fax: +44 (0) 191 586 0227
Email: sales@seaward.com

Service, Calibration and Repair
Tel: +44 (0) 191 587 8739
Fax: +44 (0) 191 518 4666
Email: info@calibrationhouse.com

Support
Website: www.seaward.com/support

Seaward Electronic Ltd.
15 – 18 Bracken Hill
South West Industrial Estate
Peterlee
County Durham
SR8 2SW
United Kingdom