metabo HPT G 12VE2 Electronic Disc Grinder Instruction Manual

G 12VE2 Electronic Disc Grinder
Instruction Manual

Model G 1 2VE2 ° G 1 3VE2
Electronic Disc Grinder

G 12VE2 Electronic Disc Grinder

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual containsimportant information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool.
This manual should be stored in safe place
DOUBLE INSULATION

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS
ARNING
Read all safety warnings and all instructions.
Failure to follow the wamings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the wamings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
   a) Keep work area clean and well lit.
   Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while operating a power tool. Distractions can cause youto lose control.

2. Electrical safety
   a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety
   a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
   A moment of inattention while operating power tools may result in serious personal injury.
   b) Use personal protective equipment. Always wear eye protection.
   Protective equipmentsuch as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   C) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
   Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
   d) Remove any adjusting key or wrench before turning the power tool on.
   Awrenchora key left attached to a rotating part of the power tool may result in personalinjury.
   e) Do not overreach. Keep proper footing and balance at all times.
   This enables better control of the power tool in unexpected situations.
   f ) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
   Loose clothes, jewellery or long haircan be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
   Use of dust collection can reduce dust-related hazards.

4. Power tool use and care
   a) Do not force the power tool. Use the correct power tool for your application.
   The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it on and off.
   Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
   Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
   Power tools are dangerous in the hands of untrained users.
   E) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation.
   If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   F)Keep cutting tools sharp and clean.
   Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier fo control.
   G)Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
   Use of the power tool for operations different from those intended could result in a hazardous situation.

5. Service
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
   This will ensure that the safety of the powertool is maintained.

SAFETY WARNINGS COMMON FOR GRINDING OPERATIONS
a) This power tool is intended to function as a grinder. Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
b) Operations such as sanding, wire brushing or polishing or cutting-off are not recommended to be performed with this power tool.
Operations for which the power tool was not designed  may create a hazard and cause personal injury.
c) Do notuse accessories which are not specifically designed and recommended by the tool manufacturer.
d) Just because the accessory can be attached to your power tool, it does not assure safe operation. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool.
Accessories running faster than their rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool.
Incorrectly sized accessories cannot be adequately guarded or controlled.
f) Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange.
Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no- load speed for one minute. Damaged accessories will normally break apart during this testtime.
h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments.
The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyondimmediate area of operation.
j) Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
k) Position the cord clear ofthe spinning accessory.
If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

1. Neverlaythe power tool down until the accessory has come to a complete stop.
   The spinning accessory may grab the surface and pull the power tool out of your control.
   m) D.?‘ not run the power tool while carrying it at your side.
   Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
   n) Regularly clean the power tool’s air vents.
   The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
2. Do not operate the power tool near flammable materials.
   Sparks could ignite these materials.
   p) Do not use accessories that require liquid coolants.
   Using water or other liquid coolants may result in electrocution or shock.

KICKBACK AND RELATED WARNINGS
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in tun causes the uncontrolled power tool to be forced inthe  irectionopposite of theaccessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickbackis the resultof power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up.
The operator can control torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory.
c ) Accessory may kickback over your hand. Do not position your body in the area where power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have atendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade.
Such blades create frequent kickback and loss of control.
SAFETY WARNINGS SPECIFIC FOR GRINDING OPERATIONS
a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel.
Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.
b) Thegrinding surface of centre depressed wheels Irpust be mounted below the plane of the guard lip.
An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
c)The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator.
The guard helps to protect operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
d) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel.
Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
e) Always use undamaged wheel flanges  that are of correct size and shape for your selected wheel.
Proper wheel flanges support the wheel thus reducing  the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
f) Do not use worn down wheels from larger power tools.
Wheelintended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.
GENERAL SAFETY INSTRUCTIONS FOR GRINDERS
– Check that speed marked on the wheel is equal to or greater than the rated speed of the grinder;
– Ensurethatthe wheel dimensions are compatible with the grinder;
– Abrasive wheels shall be stored and handled with care in accordance with manufacturer’s instructions;
– Inspect the grinding wheel before use, do not use chipped, cracked or otherwise defective products;
– Ensure that mounted wheels and points are fitted in accordance with the manufacturer’s instructions;
– Ensure that blotters are used when they are provided with the bonded abrasive product and when they are required;
– Ensurethat the abrasive product is correctly mounted and tightened before use and run the tool at no-load for 30 s in a safe position, stop immediately if there is considerable vibration or if other defects are detected. If this condition occurs, check the machine to determine the cause;
– If aguard is equipped with the tool never use the ool without such a guard;
– Do notuse separate reducing bushings or adapters to adapt large hole abrasive wheels;
– For tools intended to be fitted with threaded hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length;
– Secure the workpiece and check that the workpiece is properly supported. A workpiece clamped with clamping devices or in a vice is held more securely than by hand.
– Do not use cutting off wheel for side grinding;
– Ensure that sparks resulting from use do not create a hazard e.g. do not hit persons, or ignite flammable substances;
– Ensure that ventilation openings are kept clear when working in dusty conditions, if it should become necessary fo clear dust, first disconnect the tool from the mains supply (use non metallic objects) and avoid damaging internal parts;
– Always use eye and ear protection. Other personal protective equipment such as dust mask, gloves, helmetand apron should be worn;
– Pay attention to the wheel that continues to rotate afterthe tool is switched off.
SPECIFIC SAFETY RULES AND SYMBOLS

1. ALWAYS use proper guard with grinding wheel. A guard protects operator from broken wheel fragments.

2. Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.

3. Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
   Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

4. ALWAYS wear ear protectors when using the tool for extended periods.
   Prolonged exposure to high intensity noise can cause hearing loss.

5. Use only a depressed center wheel with a rated capacity which is GREATER than 13,300 /min. Using any wheel a rated capacity LESS than 13,300 /min and/or an incorrect sized wheel (see

6. SPECIFICATIONS at page 8) may result in wheel breakage, flying wheel fragments, and resulting in death or serious injury.
   NEVER touch moving parts. NEVER place your hands, fingers or» other body parts near the tool’’s moving parts.

7. NEVER operate without all guards in place.
   NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or ‘salely feature before resuming operation of the tool.

8. Use right tool.
   Don’t force small tool or attachment to do the job of a heavy-duty tool.
   Don’t use tool for purpose not intended —for example— don’t use circular saw for cutting tree limbs orlogs.

9. NEVER use a power tool for applications other than those specified.
   NEVER use a power tool for applications other than those specified in the Instruction Manual.

10. Handle tool correctly.
    Operate the tool according to theinstructions provided herein. Do not drop or throw the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

11. Keep all screws, bolts and covers tightly in place.
    Keep all screws, bolts, and plates tightly mounted.
    Check their condition periodically.

12. Do not use power tools if the plastic housing or handle is cracked.
    Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.

13. Wheels and accessories must be securely mounted to the tool.
    Prevent potential injuries to yourself orothers. Wheels and accessories which have been mounted to the tool should be secure and tight.

14. Keep motor air vent clean.
    The tool’s motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

15. Operate power tools at the rated voltage.
    Operate the power tool at voltages specified on its nameplate.
    If using the power tool at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and the motor may burn out.

16. NEVER use a tool which is defective or operating abnormally.
    If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.

17. NEVER leave tool running unattended. Turn power off. Don’tleave tool until it comes to a complete stop.

18. Carefully handle power tools.
    Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

19. Do not wipe plastic parts with solvent. Solvents such as gasoline, thinner benzine, carbon 20,21, tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.
    NEVER use a depressed center wheel which is cracked or deformed or wom away (see the MAINTENANCE AND INSPECTION section on page 13).
    NEVER use the grinder in places where the sparks generated by the grinder can cause explosion, such as where flammable materials or gases are present.

20. NEVER push in the push button while the spindle is running.

21. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.

22. ALWAYS wear amask or respirator to protect yourself  from dust or potentially harmful particles generatedduring the grinding operation.

23. ALWAYS firmly grip the body handle and side handle while operating the grinder.

24. ALWAYS have a trial run before grinding commence. (see Test the grinder before using on page 10).

25. ALWAYS follow the instructions contained in this manual when replacing the depressed center wheel.

26. ALWAYS be careful with buried object such as an underground wiring.

27. Touching these active wiring or electric cable with this tool, you may receive an electric shock.

28. Confirm if there are any buried object such as electric cable within the wall, floor or ceiling where you are going to operate here after.

29. Definitions for symbols used on this tool
    V ……………………….volts
    **** ……………………………………alternating current
    Hz ………………………………….hertz
    A……………………….. amperes
    no ………………………………no load speed
    n …………………………rated speed
    W ………………………..watt
    ………………………………..Class II Construction
    —/min………………………………………… revolutions per minute
    o…. …. wheel diameter

DOUBLE INSULATION FOR SAFER OPERATION

To ensure safer operation of this power tool, metabo HPT has adopted a double insulation design. “Double insulation” means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol “[T]” or the words “Double insulation” appear on the power tool or on the nameplate.
Although this system has no external grounding, you must stillfollow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments.
To keep the double insulation system effective, follow these precautions:

• Only metabo HPT AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only genuine metabo HPT replacement parts should be installed.
• Clean the exterior of the power tool only with a soft cloth moistened with soapy water, and dry thoroughly. Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS AND OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE
Theinformation contained in this Instruction Manual is designed o assist you in the safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safey instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.
NAME OF PARTS

SPECIFICATIONS

Wheel Size:
external diam.
thickness
hole diam.| 4-1/2″ (115 mm)
1/4″ (6 mm)
7/8″ (22.23 mm)| 5 (125 mm)
1/4″ (6 mm)
7/8″ (22.23 mm)
Weight (only main body)| 3.7 lbs (1.7 kg)

Electronic Control
The grinder has an electronic speed control which provides:

• full speed atall times in the range up to rated load.

• soft-start.

• variable speed

• Kickback Protection

• The kickback protection feature cuts off the power to the motor and stops the power tool in the event of a sudden drop in the rotational speed of the wheel during operation (for example, if the wheel locks during cutting operation, etc.).

• Voltage Re-start Protection
  The 0 voltage restart protection feature prevents the power tool from restarting after the power has been temporarily cut off during operation.

• Overload Protection
  The overload protection feature shuts off the power to the motor in the event of overloading of the motor or a conspicuous reduction in rotational speed during operation.

• Rotation recovery control function
  When the motor is stopped due to overloading, if the
  cause is eliminated, the motor automatically resumes operation. During grinding, if the motor stops due to pressing too forcefully with the grinder, gently lift the tool body to start rotation again.
  When the motor is stopped for a certain period of time, it does not recover, for the protection of the unit and for safety.
  Tumit off once and on againto startit.

• Overheat protection
  This protection feature cuts off the power to the motor and stops the power tool in the event of overheating of motor during operation.
  When the overheat protection feature has been activated, the motor may stop.
  In this case, release the tool switch and cool it downin afew minutes.
  Afterthat you can use itagain.

NOTE
The grinderis equipped with a rotational speed control circuit. The rotational speed may fluctuate slightly due to the conditions of use and working voltage.

ASSEMBLY AND OPERATION

APPLICATIONS

• Removal of casting fin and finishing of various type of steel, bronze and aluminum materials and castings.
• Grinding of welded sections or sections cutby means of an acetylene torch.
• Grinding of synthetic resins, slate, brick, marble.

WARNING
To avoid the risk of serious injury, NEVER use this grinder with cup wheels and/or saw blades.
PRIOR TO OPERATION

1. Power source
   Ensure that the power source to be utilized conforms to the power source requirements specified on the product nameplate.

2. Power switch
   Ensure that the switch is in the OFF position.
   When the kickback protection, 0 voltage re-start protection or overload protection feature has been activated, return the power switch to the OFF position and wait for 1 second or more before re-starting the power tool.

3. Extension cord
   When the work area is far away from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be keptas short as practicable.
   WARNING
   Damaged cord must be replaced or repaired.

4. Checkthe receptacle
   If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact a licensed electrician to make appropriate repairs.
   If such a faulty receptacle is used, it may cause overheating, resulting in a serious hazard.

5. Check your work environment
   Ensure the following before operation;
   O No flammable gas, liquid, or object at worksite.
   O When grinding thin steel sheet it may cause a high booming noise.
   To avoid such noise, place a rubber mat under the workpiece.
   O Clear the area of children or unauthorized personnel.

6. Mounting the wheel guard
   Be sure to mount the wheel guard at an angle that will protect the operator’s body from injury by a broken wheel piece.
   [Installing Wheel Guard] (Fig. 2)
   O Open and hold the lever, then install the wheel guard so that the projection on the wheel guard aligns with the recess inthe packing gland.
   O Rotate the wheel guard to an angle suitable for use, then release your finger from the lever.
   O Rotate the wheel guard left or right until it locks into place. WARNING
   If the wheel guard is not attached properly, a broken wheel may result in and cause death or serious injury.

7. Thoroughly check that the depressed center wheel is free of cracks, splits and other abnormalities before mounting. Make sure i is firmly clamped and has been properly mounted. Refer to page 12 of this manual for Depressed Center Wheel Assembly and
   Disassembly.

8. Test the grinder before using.
   Before actually beginning the grinding work, test the grinder byfirst clearing the area of all other personnel.
   Make sure the wheel guard is in place and that you are wearing eye protection. Turn the grinder “on”, and make sure the grinder runs smoothly and shows no abnormalities.
   Duration of the trial run is as follows:
   When depressed center wheel is replaced ……………..3 minutes or more
   When starting daily work…………………1 minute ormore

9. Use only properly rated depressed center wheels.
   Use only depressed center wheels rated at 13,300/min or more.
   Using a depressed center wheel rated less can lead to wheel disintegration during operation and cause serious bodily injury.

10. Check the push button.
    Make sure that the push button is disengaged by pushing push button two or three times before tuming on the grinder. (Fig. 6)

GRINDER OPERATION

1. Hold the grinder firmly by its housing and side handle (Fig. 1).
   The grinder produces a counterforce which must be controlled by firmly holding onto the grinder.

2. Turn the grinder “on”. (Fig. 3)
   While holding the grinder firmly, slide the switch to the “ON” position with one finger to turn on the tool.
   Releasing the switch will tum off the tool.
   For continued operation, slide the switch to the “ON” position and press down the “ON” position of the switch to lock it in place.
   Turn the grinder “OFF” (Fig. 3)
   Press the “OFF” position of the switch to release the lock and turn the grinder off.

3. Adjusting the number of revolution
   The grinder is equipped with an electronic infinitevariable-speed drive and can change the number of revolution according to a use.
   If you turn and set the dial scale (Fig. 4) to 6, the number of revolution increases, and if you turn and set it to 1, the number of revolution decreases.
   Before use, set the number of revolution using the dial.
   In so doing, refer to the following table as a rough guide.Dial| Use| Tools
   ---|---|---
   1| Polishing, finishing| Radial grinding disc
   2| Removal of paint or coat
   3| Removal of rust
   4| Removal of burrs
   5| Grinding| Depressed center wheel
   | Rough grinding Cutting| Depressed center wheel
   6Diamond wheel

NOTE
Use caution not to tum the dial scale to any value below 1 orabove 6.
CAUTION
When using the grinder in the immediate vicinity of welding equipment, the rotational speed may become unstable. Do not use the grinder near welding equipment.

4. Use lightgrinding pressure.
   Thereis noneed to press hard when grinding. Usually the grinder’s own weight is sufficient to allow the required light contact with the surface to be ground.
   Do notapply the grindingwheel strongly to the grinding surface. The grinder makes use of electronic circuit, 50 during application of load rotates at high speed, so ample grinding effect can be obtained by applying light pressure. If a strong grinding pressure or other abnormal load is applied, the overload protection circuit will operate and make the grinder stop rotating, 50 please stop applying load immediately. Following this, switching the power OFF and then ON again, will cause the rotation to increase to the regular speed.
   CAUTION
   When using the tool at any value except the full speed (Dial scale 6), the motor cannot be sufficiently cooled due to the decreased number of revolution. This could result in the risk of burning and damaging the motor before an overload protective mechanism starts to function.
   Make surethat youuse the tool by lightly applying itto the surface of material when you use it at any value except the full speed (Dial scale 6).
   WARNING
   Do not press the grinder forcibly against the surface to be ground. Heavy pressure can result inwheel breakage and serious injury. It can also damage the surface being ground or damage the grinder’s motor.

5. Use proper grinding angle.
   Grind only with the wheel’s edge by lifting the grinder 15°t0 30°, as shown in Fig. 5.
   CAUTION
   Do not use the entire surface of the depressed center wheel. Use only the edge of the depressed center wheel.

6. Move the grinder in the proper direction.
   When using a new depressed center wheel in direction A (Fig. 5), the wheel edge may cut into the workpiece. In this case, grind in direction B (Fig. 5). Once the wheel edge is worn, the workpiece can be ground in both directions. NOTE
   The wheel provided (resinoid wheel) is rated as Class A grain and # 36 grain size. It is most suitable for heavy grinding of steel and other types of materials.

7. Adjust operation to desired finish.
   For afine finish, decrease pressure by lifting slightly. Grind slowly and at the appropriate speed.
   CAUTION
   The revolving depressed center wheel will create air turbulence.
   Do not lay the grinder down in areas of dust or dirt until it has come to a complete stop.

DEPRESSED CENTER WHEEL ASSEMBLY AND DISASSEMBLY

WARNING
Never attempt to assemble or disassemble the depressed center wheel, unless the power switch is in the “OFF” position and the electrical cord has been disconnected from the receptacle.

1. Assembly

2. Turn the disc grinder upsidedown so that the spindle is facing upward.

3. Align the oval-shapedindentation of the wheel washer  withthe notched part of the spindle, then attach them.

4. Fit the protuberance of the depressed center wheel onto the wheel washer.

5. Screw the wheel nut onto the spindle.

6.  While pushing the push button with one hand, lock the spindle by turning the depressed center wheel slowly with the other hand.
   Tightenthe wheelnut by using the supplied wrench as shown in Fig. 6.
   CAUTION
   Tighten the wheel nut securely and confirm that the depressed center wheel does not wobble.

7. Disassembly
   To remove the depressed center wheel, simply reverse the above-mentioned procedure.

MAINTENANCE AND INSPECTION

WARNING

• Be sure to switch power OFF and disconnect the plug from the receptacle during maintenance and inspection.
• Using cracked, deformed or damaged wheels can lead to wheel breakage and resulting serious injury.

1. Replacing the depressed center wheel
   Replace the depressed center wheel when it has been worn out to about 2-3/8″ (60mm) in external diameter.
   Confirm that there is no crack or any damage to the depressed center wheel. If there is a crack or a transformation in the wheel, replace it immediately.

2. Inspecting the screws
   Regularly inspect all screws and ensure that they are fully tightened. Should any of the screws be loosened, retighten them immediately.
   WARNING
   Using this grinder with loosened screws is extremely dangerous.

3. Confirm that there is no damage in the wheel guard, the electrical cord and the housing, etc.
   Check that the on/off switch operates normally.

4. Replacing supply cord
   If the supply cord of Tool is damaged, the Tool must be returned to metabo HPT Authorized Service
   Center for the cord to be replaced.

5. Service and repairs
   All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.

6. Filter cleaning and inspection
   WARNING
   Wear protective glasses and a dust mask when cleaning the filter with an air blow gun.
   Failure to do so may result in inhalation or exposure of the eyes to debris or dust.
   After use, remove any debris or dust adhered to the filter using a soft brush. (Fig. 7) Check the filter periodically to ensure that it is free of scratching, chipping, or tearing. Replace with a new filter if the    filter is damaged in any way.
   NOTE
   If the mesh is clogged and the debris or dust cannot be removed, detach the filter and clean it with an air gun, etc. (See “Exchanging the fiter set (Fig. 8)”)

7. Filter setreplacement
   Removal procedure (Fig. 8)

8. Use a flathead screwdriver to unclip the two clips joining the bottom and side filters.

9. Push out the bottom fiter in the direction indicated by the arrow.

10. Removing the bottom filter also allows the removal of the two side filters.Reattaching procedure (Fig. 9)

11. Engage the clip on the side filter with the vent air hole and align the filter with the main unit.

12. Insertthe bottom filter, then push in the clips with the sidefilters.
    NOTE
    O When detaching the filter, be careful not to let debris enter the tool body.
    O Keepthefilter set attached except during cleaning or replacement.

13. Maintenance of the motor
    The coil on the motor is an important part of the unit.
    Make sure that it is not damaged or subject to oil or water.
    NOTE
    Inorder to expel debris and dust, periodically run the motor with noload.
    CAUTION
    In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

ACCESSORIES

WARNING
Never use any accessories other than those mentioned below.
The use of any accessories other than those mentioned below or attachments not intended for use such as cup wheel, cut-off wheel or saw blade is dangerous and may cause personal injury or property damage.
NOTE
Accessories are subject to change without any obligation on the part of the metabo HPT.
STANDARD ACCESSORIES

• Depressed center wheel ………………..1 4-1/2″ (115 mm) external dia. x 1/4″ (6 mm) thickness x 7/8″ (22.23 mm) hole dia.
  (Code No. 316821) ………………………..G12VE2 5″ (125 mm) external dia. x 1/4″ (6 mm) thickness x 7/8″ (22.23 mm) hole dia.
  (Code No. 316822) ………………….G13VE2

• Wrench (Code No. 938332Z)…………………………………….. 1

• Side Handle (Code No. 378279M)……………………………….. 1

NOTE Specifications are subject to change without any obligation on the part of the metabo HPT.
OPTIONAL ACCESSORIES (sold separately)
1. Filter set (Code No. 379204)
For details contact metabo HPT Authorized Service Center.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals knownto the State of Californiato cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Issued by
Koki Holdings Co., Ltd.
Shinagawa Intercity Tower A, 15-1, Konan 2-chome,
Minato-ku, Tokyo 108-6020, Japan
Distributed by
Koki Holdings America Ltd.
1111 Broadway Ave,
Braselton, Georgia, 30517
Koki Holdings America Ltd. Canadian Branch
3405 American Drive, Units 9-10,
Mississauga, ON, L4V 1T6
206
Code No.C99746561 F
Printed in China

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