PENTAIR U5 K Jung Submersible Sewage Pump Instruction Manual
- June 12, 2024
- Pentair
Table of Contents
PENTAIR U5 K Jung Submersible Sewage Pump
You have purchased a product made by JUNG PUMPEN and with it, therefore, also
excellent quality and service. Secure this service by carrying out the
installation works in accordance with the instruc-tions, so that our product
can perform its task to your complete satisfaction. Please remember that
damage caused by incorrect installation or handling will adversely affect the
guarantee. There-fore please adhere to the instructions in this manual!
This appliance can be used by children aged 8 years or over and by persons
with limited physical, sensory or intellectual capabilities, or with limited
experience and knowledge, provided that they are supervised or have been
instructed in the safe use of the appliance and are aware of the dangers
involved. Children must not be allowed to play with the ap-pliance. Cleaning
and user maintenance must not be carried out by children un-less they are
supervised.
Damage prevention in case of failure
Like any other electrical device, this product may fail due to a lack of mains
voltage or a tech-nical defect.
If damage (including consequential damage) can occur as a result of product
failure, the following precautions can be taken at your discretion:
- Installation of a water level dependent (under circumstances, mains-independent) alarm system, so that the alarm can be heard before damage occurs.
- Inspection of the collecting tank/chamber for tightness up to the top edge before – or at the latest, during – installation or operation of the product.
- Installation of backflow protection for drain-age units that can be damaged by wastewater leakage upon product failure.
- Installation of a further product that can com-pensate in case of failure of the other product (e.g. duplex unit).
- Installation of an emergency power genera-tor.
As these precautions serve to prevent or mini-mise consequential damage upon product fail-ure, they are to be strictly observed as the man-ufacturer’s guideline – in line with the standard DIN EN specifications as state of the art – when using the product (Higher Regional Court Frank-furt/Main, Ref.: 2 U 205/11, 06/15/2012).
SAFETY INSTRUCTIONS
This instruction manual contains essential in-formation that must be observed
during instal-lation, operation and servicing. It is therefore important that
the installer and the responsible technician/operator read this instruction
manu-al before the equipment is installed and put into operation. The manual
must always be available at the location where the pump or the plant is
installed.
Failure to observe the safety instructions can lead to the loss of all
indemnity.
In this instruction manual, safety information is distinctly labelled with
particular symbols. Dis-regarding this information can be dangerous.
General danger to people
Warning of electrical voltage
NOTICE! Danger to equipment and operation
Qualification and training of personnel
All personnel involved with the operation, ser-vicing, inspection and
installation of the equip-ment must be suitably qualified for this work and
must have studied the instruction manual in depth to ensure that they are
sufficiently conversant with its contents. The supervision, competence and
areas of responsibility of the personnel must be precisely regulated by the
operator. If the personnel do not have the ne-cessary skills, they must be
instructed and trai-ned accordingly.
Safety-conscious working
The safety instructions in this instruction man-ual, the existing national
regulations regarding accident prevention, and any internal working, operating
and safety regulations must be ad-hered to.
Safety instructions for the operator/user
All legal regulations, local directives and safety regulations must be adhered
to.
The possibility of danger due to electrical en-ergy must be prevented.
Leakages of dangerous (e.g. explosive, toxic, hot) substances must be
discharged such that no danger to people or the environment occurs. Legal
regulations must be observed.
Safety instructions for installation, inspection and maintenance works
As a basic principle, works may only be car-ried out to the equipment when it
is shut down. Pumps or plant that convey harmful substances must be
decontaminated.
All safety and protection components must be re-fitted and/or made operational
immediately after the works have been completed. Their ef-fectiveness must be
checked before restarting, taking into account the current regulations and
stipulations.
Unauthorised modifications, manufacture of spare parts
The equipment may only be modified or altered in agreement with the
manufacturer. The use of original spare parts and accessories approved by the
manufacturer is important for safety rea-sons. The use of other parts can
result in liability for consequential damage being rescinded.
Unauthorised operating methods
The operational safety of the supplied equip-ment is only guaranteed if the
equipment is used for its intended purpose. The limiting val-ues given in the
“Technical Data” section may not be exceeded under any circumstances.
Instructions regarding accident prevention
- Before commencing servicing or maintenance works, cordon off the working area and check that the lifting gear is in perfect condition.
- Never work alone. Always wear a hard hat, safety glasses and safety shoes and, if necessary, a suitable safety belt.
- Before carrying out welding works or using elec-trical devices, check to ensure there is no dan-ger of explosion.
- People working in wastewater systems must be vaccinated against the pathogens that may be found there. For the sake of your health, be sure to pay meticulous attention to cleanliness wher-ever you are working.
- Make sure that there are no toxic gases in the working area.
- Observe the health and safety at work regula-tions and make sure that a first-aid kit is to hand.
- In some cases, the pump and the pumping me-dium may be hot and could cause burns.
- For installations in areas subject to explosion hazards, special regulations apply!
APPLICATION
WARNING!
The pump must only be connected to sockets that have been installed properly in accordan-ce with the regulations and are protected with at least 10 A (slow) and RCD-safety switches (30mA).
DANGER!
The pump must never be used when a person is in the water.
Submersible pumps from the U5 and U6 series are suitable for pumping domestic
waste water without stones. This includes also water from household
dishwashers and household washing machines.
The U6 can also pump ground water, drainage silage liquor and liquid manure.
NOTICE! In outdoor applications, only pumps with at least a 10-metre
mains cable must be used.
When using the pumps, the relevant national laws, regulations and stipulations
must be ad-hered to, for example:
- Domestic contaminated and waste water (e.g. EN 12056 in Europe)
- Installation of low voltage systems (e.g., VDE 0100 in Germany)
For non-standard utilization conditions, further regulations must be observed (e.g. VDE 0100 in Germany, part 701: bathrooms and shower rooms; part 702: swimming pools and fountains and part 737: outdoor use).
Temperatures
The pumped medium must have a temperature of max 35°C.
The submersible pump is frost-resistant down to -20°C when stored in dry
conditions. When installed, however, it must not be allowed to freeze in the
water.
Transport
The pump must always be lifted by the handle and never by the power supply
cable! The pump should only be lowered into deeper chambers or pits using a
rope or chain.
Dimensions [mm]
H | B | T | BS | TS | |
---|---|---|---|---|---|
U5 K | 280 | 170 | 250 | 205 | 290 |
U6 K | 335 | 175 | 255 | 210 | 295 |
Pumps with special float assembly, (JP44207)
H | BS | TS | |
---|---|---|---|
U5 KS | 280 | 245 | 285 |
U6 KS | 335 | 250 | 290 |
Switching points On – Off for built-in switching
Normal | Special | |
---|---|---|
● | ○ | |
U5 KS | 240 | 135 |
U6 KS | 270 | 170 |
ELECTRICAL CONNECTION
NOTICE! Only qualified electricians may carry out electrical works to the pump or the controls.
WARNING!
Before carrying out any works: disconnect the pump and the controls from the
mains and take steps to ensure that no one else can reconnect them to the
power supply.
The relevant standards (such as EN standards), country-specific regulations
(such as VDE in Germany), and the regulations of the local power supply
companies must be observed.
NOTICE! Never put the mains plug or a free lead end in water! If water
gets into the plug, this can cause malfunctions and damage.
Observe the operating voltage (see the type plate)!
The pump is provided with a winding thermo-stat. In case of unacceptably high
temperatures it switches off the pump to protect it against possible damage.
Unacceptably high tempera-tures may result e.g. from dry running or me-
chanical or electrical overload.
CAUTION!
The pump is switched on again automatically af-ter cooling down – risk of
injury!
For this reason, always disconnect the device from the mains before remedying
the fault! In order to do this, unplug from the mains supply or remove the
pre-fuses of the pump controls!
Rotational direction
Applies only for three-phase pumps. The rota-tional direction must be checked
before instal-lation! If the rotational direction is correct, the start-up
jolt should be counter-clockwise. If the rotational direction is wrong, 2
phases of the supply cable must be swapped over, because a wrong direction of
rotation results in an over-load of the pump.
Alternating and three-phase current circuit dia-grams
INSTALLATION
The pump must be installed as shown in the ex-amples. For installations in
accordance with EN 12056-4, the pressure pipe must be laid in a loop above the
local backflow level and protected with a backflow prevention valve. The
rubber flap supplied (U5) is for mobile operation only.
A correspondingly larger diameter pipe should be used for longer pressure
pipelines to avoid pipe friction losses.
With any pump that has no automatic switching, the switch-on and switch-off
heights can be set variably with a separate level control. Our ready to
connect level controls can be installed with-out specific electrotechnical
skills.
The pump housing is automatically vented using the enclosed bracket. If this
is not required, the vent opening can be closed, such as for mobile operation.
Dimensions of chamber
Single installation with pump base: 40 x 40 cm Single installation with guide
rail system: 40 x 50 cm and Duplex installation: 50 x 50 cm
Example of installation with guide rail system
Installation
Fix the coupling base firmly to the floor of the collection chamber using wall
plugs and then mount the guide rail. Next, install the pressure pipe including
the necessary fittings, such as the non-return valve and shut-off valves.
Reseal the coupling catch at the pump and tighten it until it is “hand tight”.
Finally, fit the pump with the coupling catch onto the guide rail and lower it
into place using a chain fixed to the handle.
Example of installation Duplex unit
NOTICE! The floats of the level controller and alarm system are installed so that they are freely movable but not under the inlet. Please observe the minimum distances. The controls may only be installed in a dry and well ventilated room!
Flushing device
The pump can keep the intake section at the bottom of the chamber clear of
deposits to a large extent if you carry out a small modifica-tion. This
reduces the performance of the pump only insignificantly.
This modification is carried out as follows. De-tach the foot strainer and
carefully drill a hole into the 3 markings with the ø 5 symbols. De-burr the
drillholes. When reattaching the foot strainer, ensure that the new drill-
holes are not covered by the bars of the foot strainer. The U5 and U6 ranges
provide markings on the housing and the foot strainer to help you.
Low level pumping
Flooded areas can be pumped out leaving only few mm of residual water without
the need for optional extras, U5K: 6 mm and U6K: 10 mm. To do so, the foot
strainer must be levered off with a screwdriver. In the case of pumps with an
at-tached control, the float switch must be locked in the ON position. It is
not possible therefore in low level pumping to operate the pump in switching
mode.
To make the pump operate, the drainage hose must be emptied before each
pumping run and there must be a minimum water level available of, for U5K: 60
mm and for U6K: 90 mm.
CAUTION!
For safety reasons, mobile operation is only al-lowed vertically and with a
foot strainer!
If a hose is used as a pressure line, care must be taken to ensure that for
every pumping op-eration the hose is completely empty before the pump is
submersed. Any residual liquid would obstruct the ventilation of the pump
housing and therefore also hinder the pumping opera-tion. For the same reason,
the pump would not operate if it was switched on before being sub-mersed.
The enclosed rubber flap (not Flutbox and U6) is fitted in the attached elbow
(U5). Ensure that the flap opens in the direction of flow.
Enlarging the free passage
The free passage of the U5 and U6 pump ranges can be enlarged from 10 to 20
mm. This is done by levering off the foot strainer and attaching the enclosed
extensions to the integrally mold-ed pump feet. The foot strainer no longer
fits under the pump.
NOTICE! If the pump is malfunctioning, part of the contents of the oil
reservoir could escape into the pumping medium.
MAINTENANCE
Maintenance and inspection of this product must be carried out in accordance with EN 12056-4.
WARNING!
Before carrying out any works: disconnect the pump and the controls from the mains and take steps to ensure that no one else can reconnect them to the power supply.
WARNING!
Check the mains cable for signs of mechanical and chemical damage. Damaged or
kinked ca-bles must be replaced by the manufacturer.
NOTICE! If the water contains high levels of iron or lime, insufficient
cleaning can result in irre-parable damage to the seal and thus also to the
pump motor in the long term.
Consequently, the pump must be cleaned at regular intervals according to the
hardness of the water.
Cleaning
The foot strainer prevents coarse impurities from entering the pump. Regular
cleaning of the float and the foot strainer ensures optimum per-formance and
operation.
Cleaning of the impeller U5 and U6
To clean the impeller, and in the event of an obstacle or blockage, the foot
strainer must be levered off. After this, take out the screws on the underside
of the pump and remove the cover. The impeller can now be cleaned.
CAUTION!
Worn impellers can have sharp edges.
If the pump performance decreases, the impel-ler must be checked for wear and
replaced only by the manufacturer if necessary.
Tightening torque MAfor A2 screw materials
for M 5 MA = 5 Nm
for Amtec 3,5 MA = 1 Nm
for Amtec 5,0 MA = 2 Nm
QUICK TIPS FOR REMEDYING FAULTS
Pump does not work
- Check mains current (do not use a pin gauge)
- Fuse faulty = may be too weak (please refer to Electrical Connection)
- Mains supply cable damaged = repair to be carried out by manufacturer only
Pump runs but does not pump
- Empty the pressure pipe or hose to allow the non-return valve to open and the air to escape from the pump housing, it may be necessary to carry out a ventilation drilling
Impeller blocked
- Solids and fibrous matter have become lod-ged in the pump housing = clean
Decreased pumping performance
- Foot strainer obstructed = clean
- Pressure pipe obstructed = clean
- Rotor worn out = repair to be carried out by the manufacturer
- Wrong direction of rotation (for a three-pha-se current) = ask a qualified electrician to change 2 phases of the supply line
0197
JUNG PUMPEN GmbH – Industriestr. 4-6 33803 Steinhagen, Germany
20
401.17-22.02
EN 12050-2:2001; 2015
Lifting plant for faecal-free wastewater DN 32
U5 K (JP09386/0) U5 KS (JP09387/0) U5 KS (JP09417/0)
|
U6 K E (JP00226/2) U6 K D (JP00228/3) U6 K ES (JP00227/2) U6 K ES (JP09260/2) U6 K DS (JP00229/3) U6 K DS (JP09261/3)
Collecting and automatically lifting faecal-free waste water above the backflow level in buildings and sites
REACTION TO FIRE| NPD
WATERTIGHTNESS| Pass
EFFECTIVENESS (LIFTING EFFECT|
– Pumping of solids| | Pass
– Pipe connections| | Pass
– Ventilation| | NPD
– Minimum flow velocity| Pass
– Minimum free passage of the plant| Pass
– Minimum useful volume| NPD
MECHANICAL RESISTANCE|
– Load bearing capacity and structural stability of collection tank for use|
NPD
– Structural stability of collection tank for use inside buildings| NPD
NOISE LEVEL| 70 dB(A)
DURABILITY| |
– of structural stability| | NPD
– of lifting effectiveness| Pass
– of mechanical resistance| NPD
DANGEROUS SUBSTANCES| NPD
Technical Data
| | U5 K/KS| U6 KE/KES| U6 KD/KDS| U6
KES
---|---|---|---|---|---
| [kg]| 4,7 / 4,5| 5,9 / 5,3| 6,6 / 5,8| 5,3
| DN| 32| 32| 32| 32
[mm]| 10 / 20| 10 / 20| 10 / 20| 10 / 20
P1| [W]| 520| 750| 750| 750
P2| [W]| 380| 490| 550| 490
U| [V]| 1/N/PE ~230| 1/N/PE ~230| 3/PE ~400| 1/N/PEx230
f| [Hz]| 50| 50| 50| 60
I| [A]| 2,3| 3,3| 1,3| 3,3
Performance
H [m]| 1| 2| 3| 4| 5| 6| 7|
8| 9
---|---|---|---|---|---|---|---|---|---
| | | | | | | | Q [m 3 /h]
U5| 11,5| 10,5| 9,0| 7,5| 6,5| 4,5| 2,5| |
U6| 15,5| 14,5| 13,0| 11,5| 9,5| 8,0| 6,0| 4,0| 1,5
Declaration of Conformity
Directives – Harmonised standards
- 2006/42/EG (MD) EN 809:1998/AC:2010, EN ISO 12100:2010, EN 60335-1:2012/A13:2017
- 2011/65/EU (RoHS) EN55014-1:2017/A11:2020, EN 55014-2:1997/A2:2008, 60034-1AC:2010
- 2014/30/EU (EMC) EN 61000-3-2:2014, EN 61000-3-3:2013
We hereby declare, under our sole responsibility, that the product is in accordance with the specified Directives.
- U 3 K (JP50002/3)
- U 3 KS (JP50000/3)
- U 3 KS (JP50001/3)
- U 3 K SPEZ. (JP50007/3)
- U 3 KS SPEZ. (JP50005/3)
- U 3 KS SPEZ. (JP50006/3)
- UV3 (JP50248)
- UV3 S (JP50249)
- UV3 S (JP50312)
- UV3 SF (JP50313)
- U 5 K (JP09386)
- U 5 KS (JP09387)
- U 5 KS (JP09417)
- U 6 K E (JP00226/2)
- U 6 K D (JP00228/3)
- U 6 K ES (JP00227/2)
- U 6 K ES (JP09260/2)
- U 6 K DS (JP00229/3)
- U 6 K DS (JP09261/3)
Other normative documents
60335-2-41:2003/A2:2010
62233:2008/AC:2008
Jung Pumpen GmbH
Industriestr. 4-6 33803 Steinhagen Deutschland
Tel. +49 5204 170
kd@jung-pumpen.de
Pentair Water Italy
Srl Via Masaccio, 13 56010 Lugnano – Pisa Italia
Tel. +39 050 716 111
info@jung-pumpen.it
Pentair Water Polska Sp. z o.o. ul. Plonów 21
- 41-200 Sosnowiec
- Polska
- Tel. +48 32 295 1200
- infopl.jungpumpen@pentair.com
All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners. © 2022 Pentair Jung Pumpen
References
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