PENTAIR 476470.A Gas Heat Exchanger Inlet Outlet Kits Instruction Manual

October 30, 2023
Pentair

PENTAIR Logo 476470.A Gas Heat Exchanger Inlet Outlet Kits
Instruction Manual
FOR ULTRATEMP ETi® HYBRID HEATERS

476470.A Gas Heat Exchanger Inlet Outlet Kits

This guide provides instructions for removing and replacing the Ultra Temp ETi ® Gas Heat Exchanger Inlet or Outlet Assembly.
Follow these instructions to ensure proper installation of the Inlet Kit (P/N 462066) or Outlet Kit (P/N 462067).
PENTAIR 476470.A Gas Heat Exchanger Inlet Outlet Kits -
Icon IMPORTANT NOTICE – Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This guide should be given to the owner and/or operator of this heater.
Before installing this product, read and follow all warning notices and instructions in this Guide. Failure to follow warnings and instructions can result in severe injury, death, or property damage.
Call (800) 831-7133, or visit www.pentair.com, for additional free copies of these instructions.
DANGER: SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PRODUCT IS NOT INSTALLED AND USED CORRECTLY.
DANGER: INSTALLERS, POOL OPERATORS AND POOL OWNERS MUS READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING THE HEATER.
WARNING: Most state and local codes regulate the construction, installation, and operation of public pools and spas, and the construction of residential pools and spas. It is important to comply with these codes, many of which directly regulate the installation and use of this product. Consult your local building and health codes for more information.
WARNING: Failure to follow instructions could result in fire or explosion, which may result in serious injury or property damage.
WARNING: This kit MUST be installed by a qualified service professional in accordance with the manufacturer’s instructions and all
applicable codes and requirements of the authority having jurisdiction. The information in this guide must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury, or death. The qualified service professional is responsible for proper installation of this kit. Installation is not complete until operation of the heater is checked as directed in this guide.

REMOVING THE EXISTING INLET / OUTLET ASSEMBLY

  1. Disconnect all power to the heater, filtration pump and any automatic controls at the circuit breaker.

  2. Remove the service panel from the control panel side of the heater.

  3. Disconnect the water line from the Inlet/Outlet Assembly (1).
    Note: The top connection is the outlet and the bottom connection is the inlet.

  4. Remove the four 3 mm hexhead screws securing the Inlet/Outlet Assembly (1) to the Heat Exchanger (2).
    Refer to FIGURE 1.![PENTAIR 476470.A Gas Heat Exchanger Inlet Outlet Kits

INSTALLING THE NEW INLET / OUTLET ASSEMBLY

  1. Locate the six black O-rings, three washers and the packet of O-ring lubricant provided in this kit.
    Note: Separate the four Small O-rings (6) and two Small Washers (7) from the others.

  2. Apply a thin coating of lubricant to each O-ring.
    Do NOT lubricate the Washers.

  3. Install a Small O-Ring (6) onto each of the smaller inlet/outlet tubes.

  4. Install a Small Washer (7) and a second Small O-ring (6) onto the same inlet/outlet tubes.

  5. Install a Large O-Ring (8) onto the larger inlet/outlet tube.

  6. Install a Large Washer (9) and a second Large O-ring (8) onto the same inlet/outlet tube.PENTAIR 476470.A Gas Heat Exchanger Inlet Outlet Kits - ASSEMBLY 2

  7. Press the Inlet/Outlet Assembly (10) onto the inlet/outlet tubes until it rests flat against heat exchanger. Refer to FIGURE 4.PENTAIR 476470.A Gas Heat Exchanger Inlet Outlet Kits - ASSEMBLY 3

  8. Install all four 3 mm Hex-Head Screws (11) and secure the Inlet/Outlet Assembly (10) to the heat exchanger.

  9. Locate the orange O-ring provided with this kit.

  10. Apply a generous coating of lubricant to the O-ring

  11. Install the Orange O-ring (12) onto the Inlet/Outlet Assembly (10) as shown in FIGURE 5.PENTAIR 476470.A Gas Heat Exchanger Inlet Outlet Kits - ASSEMBLY 4

  12. Reconnect the water line to the Inlet/Outlet Assembly (10).

  13. Reinstall the service panel.

  14. Reestablish power to the heater, filtration pump and automatic controls at the circuit breaker.

  15. Refer to the Ultra Temp ETi Installation and User’s Guide (P/N 475922) for instructions regarding system startup and operation.

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