BANDO Power Ace Instruction Manual

June 12, 2024
BANDO

BANDO Power Ace

Installation

  1. Select the appropriate size and type of Power Ace belt for your power transmission requirements.
  2. Ensure the pulleys are clean and free from any contaminants.
  3. Place the Power Ace belt on the pulleys, ensuring proper alignment.
  4. Tension the belt according to the manufacturer’s recommendations.
  5. Check for any signs of misalignment or excessive wear and make necessary adjustments.

Maintenance

Power Ace requires minimal maintenance. However, it is recommended to perform the following tasks regularly:

  1. Inspect the belt for any signs of damage, such as cracks orfraying.
  2. Check the tension of the belt and adjust if necessary.
  3. Ensure the pulleys are clean and free from debris.
  4. If the belt is exposed to direct sunlight, consider using a belt cover for protection.

Operating Conditions

Power Ace is designed to operate under various conditions. However, please consider the following:

  • Ensure the ambient temperature is within the specified range for optimal belt service life.
  • Avoid exposing the belt to excessive oil mist, oil, or grease, as it may affect performance.
  • If using Power Ace outdoors or in coastline areas, ensure it is not directly exposed to harsh weather conditions or ozone.

By following these instructions, you can maximize the performance and service life of your Power Ace belt.

Power Ace

Power Ace Product Introduction
Power Ace is a narrow V-belt for high power transmission capability that significantly enhanced various characteristics and performance such as power transmission capability, high speed, and reliability by changing the cross- sectional structure of the previous V-belt. (Prescribed as Narrow V-belts for power transmission in JIS K 6

Features

  • Allows miniaturization and cost reduction of power transmission devices.
    Power Ace has an extremely high power transmission ca-pability, and the space for the power transmission device is about one-third of that of the standard V-belt.
    Unlike chain transmission or gear transmission, it requires no lubrication device, allowing the equipment cost and mainte-nance cost to be reduced.

  • Allows high-speed operation.
    Power Ace has an extremely high power transmission capa-bility per belt and has a reduced loss in power transmission by centrifugal force; hence, it is also suitable for high-speed operation and can be used up to a speed of 40 m/s.

  • Allows labor-saving in maintenance.
    Power Ace has little belt elongation during operation and rarely requires re- tensioning. Unlike chain transmission and gear transmission, it requires no lubrication, allowing signifi-cant labor-saving in maintenance.

  • Long belt service life and excellent reliability.
    Power Ace, based on the ideal profile that was made by studying the power transmission theory as well as on the manufacturing technology on the highest standard, has a long service life and rarely incurs trouble during operation.

  • Excellent physical characteristics.

    • Excellent heat resistance.
      Generally, the higher the ambient temperature, the shorter the belt service life becomes; however, Power Ace can with-stand high temperature compared to the standard V-belt. Static electricity prevention.
      It has an electric resistance performance that conforms to the U.S. RMA standard.*RMA (An abbreviation for Rubber Manufacturers Association)

    • Excellent flame resistance.
      The specially compounded chloroprene rubber used in Pow-er Ace has a self- anti-inflammation property and therefore can be used at ease.

    • Excellent oil resistance.
      It can be used even with slight adhesion of oil mist, oil, or grease.

    • Excellent weather resistance and ozone resistance.
      It can also be used outdoors and in coastline areas without problems. Where the belt is exposed to direct sunlight, please protect the belt with a belt cover of the like if possi-ble.

Structure

  1. Cover fabric
  2. Tension rubber
  3. Adhesion rubber
  4. Cord
  5. Compression rubber

Cord
It uses a polyester cord, has extremely little elongation, and has no concern for peeling of the cord layer.

Compression rubber
The specially compounded chloroprene rubber reduces heat generation during running and increases the belt service life.

Cover canvas
The special canvas has only a little tension and strain on the fiber even when it is wound around a small-diameter pulley, reducing losses in power transmission due to bending stress. It is also excellent in protection of the inside of the belt.

Arched top
At the time of operation, it prevents cross-sectional deforma-tion of the belt and maintains the group of tension members at a normal position; hence the group of tension members receives a uniform force, leading to a longer belt service life.

Concave side wall
When the belt is wound around a pulley, the belt side face becomes straight and comes in uniform contact with the pulley, which increases the power transmission capability. The abrasion on the belt side face is uniform, which extends the belt service life

Product Introduction

Type

Belt size

Type 3V Type 5V Type 8V
Nominal No. Effective outside length (mm) Nominal No.
length (mm) Nominal No. Effective outside length (mm)

250

265

280

300

315

335

355

375

400

425

450

475

500

530

560

600

630

670

710

750

800

850

900

950

1000

1060

1120

1180

1250

1320

1400

| 635

673

711

762

800

851

902

953

1016

1080

1143

1207

1270

1346

1422

1524

1600

1702

1803

1905

2032

2159

2286

2413

2540

2692

2845

2997

3175

3353

3556

| 500

530

560

600

630

670

710

750

800

850

900

950

1000

1060

1120

1180

1250

1320

1400

1500

1600

1700

1800

1900

2000

2120

2240

2360

2500

2650

2800

3000

3150

3350

3550

| 1270

1346

1422

1524

1600

1702

1803

1905

2032

2159

2286

2413

2540

2692

2845

2997

3175

3353

3556

3810

4064

4318

4572

4826

5080

5385

5690

5994

6350

6731

7112

7620

8001

8509

9017

| 1000

1060

1120

1180

1250

1320

1400

1500

1600

1700

1800

1900

2000

2120

2240

2360

2500

2650

2800

3000

3150

3350

3550

3750

4000

4250

4500

4750

5000

5600

| 2540

2692

2845

2997

3175

3353

3556

3810

4064

4318

4572

4826

5080

5385

5690

5994

6350

6731

7112

7620

8001

8509

9017

9525

10160

10795

11430

12065

12700

14224

When using multiple belts, please specify a matched set.

Indication Example

(Note) The cross-sectional dimensions of Power Ace are nominal dimensions.

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