Whisper Power WP-PMG Power Module Genverter User Manual

Whisper Power WP-PMG Power Module Genverter

Product Information

The WP-PMG (Power Module Genverter) is an inverter designed for use with 8-12kVA PM Generators. It provides excellent performance and is a great alternative to traditional gensets. With a programmable speed generator system, it can deliver 10 kW continuous 230V power. It is also available in a 120V / 60Hz model with a power output of 6kW for W-GV8 or M-GV8. The WP-PMG offers high efficiency, strong peak power, outstanding voltage stability, and fuel savings, ensuring the smooth running of your genset. It is the best choice for your energy supply needs.

Product Usage Instructions

Before using the WP-PMG, please read and follow these instructions carefully:

1. The WP-PMG is designed for use in dry and clean environments. Do not expose it to dust, rain, snow, or any type of liquid.
2. Ensure proper ventilation and do not block the airflow to prevent overheating.
3. Keep inflammable materials away from the WP-PMG.
4. Regularly check the condition and connection of all cables.
5. Do not smoke near the WP-PMG.

Remote Monitoring Panel:

The control panel provides important information about the status of the WP- PMG:

• AC input present: Indicates that the Genverter is producing power and the WP-PMG is starting up.
• Inverter present: Indicates that the WP-PMG has completed starting up and is supplying 230VAC to your appliances.
• Failure (red): Indicates that the WP-PMG failed to complete the startup sequence or was shut down during operation. Refer to the Troubleshooting section of the manual for solutions.
• AC Load: A series of five LEDs showing the WP-PMG’s output as a percentage of its rated output. If all five LEDs start blinking, the WP-PMG is overloaded and may shut down.
• AC Voltage: A series of five LEDs showing the WP-PMG’s approximate output voltage. The corresponding LED will typically light up based on the voltage range.

Troubleshooting

If you encounter any issues with the WP-PMG, refer to the troubleshooting section of the manual. The table provides possible failure conditions and their solutions. If the failure LED illuminates, switch off the WP-PMG, adopt the applicable solution(s), and switch it on again.

OVERVIEW

• Excellent choice to replace traditional gensets
• 10 kW continuous 230V power from your programmable speed generator system
• Also available in 120V / 60Hz model (6kW) for W- GV8 or M-GV8
• High efficiency and strong peak power
• Outstanding voltage stability
• Saving fuel and ensuring smooth running of your genset
• Genverter Power, the best choice for your energy supply

INTRODUCTION

Thanks for choosing our product. The Power Module for Genverter (WP-PMG) is an essential link between your WhisperPower Genverter and your AC electrical system. WhisperPower Genverters are state-of-the-art systems using very compact and highly efficient Permanent Magnet alternators to produce electric power. Unlike traditional fixed speed generator sets, however, Genvert-ers may produce output voltages up to 350VAC with frequencies as high as 400Hz. This is where the WP-PMG comes into play, using advanced power electronics to produce a stable sinusoidal AC voltage at 50Hz, as required by regular 230V appliances. Safety is enhanced by WP-PMG’s capability to blow fuses when a short circuit occurs.
Use of this manual
This manual serves as a guideline for safe and effective installation, as well as correct operation, maintenance, and, if necessary, troubleshooting of the WP-PMG.
It is recommended to keep the manual in good condition for future use. It should be kept in a dry and clean place, and available any time.
General Precautions
To ensure the safe and sustainable operation of the WP-PMG, the handling and safety instructions detailed in this manual shall be followed at all times. Every person working on or with the WP-PMG should be familiar with the contents of this document. Also, bear in mind that all applicable (safety) standards and (local) regulations shall be followed at all times.
Furthermore, only qualified and authorized technical experts are permitted to perform maintenance activities that require opening the system.
IMPORTANT!
Throughout this manual, the following alert symbol is used to indicate potential hazard:

CAUTION / WARNING!
Risk of equipment damage or personal injury. Always be aware that your actions may have an impact on safety and/or on product performance. Carefully follow the instructions documented.

INSTRUCTIONS FOR USE

CAUTION!
Risk of fire, electric shock and/or equipment damage

• The WP-PMG was designed for dry and clean environments.
• Do not expose it to dust, rain, snow or liquids of any type.
• Do not smoke near the WP-PMG.
• To prevent overheating,
• DO NOT block ventilation.
• Do not place any inflammable materials near the WP-PMG.
• Verify the condition and connection of all cables on a regular basis.

Operation

• Apart from the “off” position, the power switch offers two working modes: “on” and “remote”. With the switch in the “remote” position, the WP-PMG is operated from a re-mote panel. In other words, the unit can be switched on and off both from the remote panel and on the unit itself. Under normal conditions, the unit is left switched “on”, regardless of whether the Genverter is running or not. When the Genverter is started, the control panel LEDs provide various types of operating information:

CONTROL PANEL INFORMATION

AC input pre- sent| The Genverter is producing power and the WP-PMG is starting up.
Inverter present| The WP-PMG has completed starting up and is supplying 230VAC to your on board appliances.
Failure (red)| The WP-PMG failed to complete the start- up sequence or was shut down during operation. Refer to the Troubleshooting section.

AC Load

| A series of five LEDs showing the WP- PMG’s output as a percentage* of its rated output. If all five LEDs start blinking, the WP-PMG is overloaded and may shut down at any moment.

AC Voltage

| A series of five LEDs showing the WP- PMG’s approximate output voltage. In a range from 210V to 250V, the 220V or 230V LED will typically light up. For 120V model, the 115V or 120V LED will typically light up.

• With a two cylinder genverter, the output will not exceed 75% of the rated output.

TROUBLESHOOTING

The table below lists possible failure conditions. If the failure LED illuminates, switch off the WP-PMG, adopt the applicable solution(s) and switch the WP-PMG on again.

to a colder position, or reduce the load
Ventilation is blocked| Improve ventilation
AC input is out of range| Check generator output voltage and frequency, and correct if necessary
Too many or too heavy AC consumers| Reduce the load

INSTALLATION

General Remarks

• Local and/or special regulations may apply depending on the type of installation involved.
• It is essential that each and every circuit in the electrical system is properly installed by a qualified electrician using all applicable standards.

CAUTION

• Risk of electric shock, personal injury, explosion and/or equipment damage
• Do not work on the WP-PMG or the electri-cal instal-lation while it is still connected to a power source.
• Never connect the inverter output to a 230V connection of the public grid.
• All electrical safety/shutdown and circuit break-ing systems have to be installed separate from the WP-PMG.
• In Europe pleasure craft smaller than 24 meter is subject to the EC Recreational Craft Directive, which refers to EN ISO 13297:2012 (Small craft – Electrical systems – Al-ternating current installations).
• When installing a 230V system on a vehicle, be aware that people are not used to having such systems on a vehicle. Put warning signs on wall sockets and on junction boxes. Instruct non-regular users of the vehicle. Warn mainte-nance personnel of garages servicing the vehicle.

Grounding

• The housings of the Genverter and of the WP-PMG are grounded by means of the green/yellow wires in the Genverter and output cables. Making a connection between “neutral” and “ground” of the AC 230V output could be necessary as part of a specific insulation failure protection system. This should only be done by experts when installing such a system.
• For vehicles, methods of protection are subject to rules that may vary depending on the use of the vehicle and local standards. Experts in this field should be consulted.

Transfer Switching

• When a connection to the public grid is required, a power source selector much be installed between the WP-PMG and the vessel’s/vehicle’s electrical system. This so-called transfer switch is an essential safety device allowing all AC consumers to be switched off simultaneously and separating the WP-PMG output from the grid. WhisperPower recommends the installation of a WP AC Transfer System Switch. By default, this uses grid input. When it detects WP-PMG input, it automatically switches over to generator input after 10 seconds delay time. Even more advanced, a WP WhisperSwitch allows simultane-ous input from the Genverter and the grid. Refer to the applicable product instructions.

Location

• When looking for a proper position for installing the WP-PMG, all relevant aspects have to be taken into account, in particular:
• The WP-PMG must be installed in a dry and clean place protected from strong vibrations. Do not expose the WP-PMG to dust, rain, snow or liquids of any type. The input being three-phase alternating current, the WP-PMG can be installed at some distance from the Genverter.
• Ensure that ventilation airflow is not obstructed in any way. Keep a free space of 200 mm around the unit.
• The unit’s control panel must remain accessible.
• The WP-PMG contains components capable of producing arcs or sparks. To prevent fire or explosion do not install the unit in compartments containing bat-teries or flammable materials or in locations requiring ignition protected equipment. Moreover, gases from batteries will corrode and damage the WP-PMG.

List of Materials

• The delivery includes the WP-PMG and a WhisperPower remote control panel with its 10 meter RJ12 connect-ing cable. 5 meter and 15 meter cables are available on request. Before installing the WP-PMG, check if it was adjusted for a two or three cylinder genverter. Additional materials required:
• Screws / bolts (4 × Ø 6 mm, with plugs if necessary) to mount the unit to a wall.
• A sufficient number of short-circuit proof clamps.
• Cable lugs (7) for connecting the various 4 mm2 wires.
• Cable ties , for securing the input and output cables (at least 4, e.g. 140 mm × 3.5 mm).
• An output cable, i.e. any cable of appropriate rating and length to accommodate the application.
• A slow-reacting output fuse (32A recommended).
• If another 230V source may be available, a transfer switch.

STEP 4: Connecting the remote control panel (optional)

• The WP-PMG has a local control panel, which is on the unit, and a remote control panel, the installation of which is optional (marine version shown).
• The remote control panel can be mounted either on or in the dashboard. When the remote control is mounted on the dashboard, the back cover can be used as a drill template.
• The connecting cable can exit in any direction through one of pre-shaped ports in the sides of the plastic case or through a hole in the dashboard. On the WP-PMG, the cable is plugged into the PMG REMOTE port.

SPECIFICATIONS

POWER MODULE GENVERTER 10KW- 230V| POWER MODULE GENVERTER 6KW- 120V
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60201409| 60201419

Article nr.

GENERAL SPECIFICATIONS

(resistive load step 0 .. 100%)
Output frequency| 45 .. 55 Hz (nominal 50Hz)| 55 .. 65 Hz (nominal 60Hz)
Frequency variations| < 1%| < 1%
Output current| 44A| 53A
Nominal power| 10kVA 1)| 6kVA)
Continuous power (cos phi = 1)| 10kW 1)| 6kW
Peak load (2 sec.)| 16kW 2)| 8kW
Nominal efficiency (@ full load)| 95%| 95%
Peak efficiency| 97%| 97%
Input voltage| 3 times 260 .. 400VAC| 3 times 260 .. 400VAC
Input frequency| 200 .. 400Hz| 200 .. 400Hz
Max. input current| 26A| 22A
Weight| 9.9kg| 9.9kg
Dimensions (h × w × d)| 490 × 198 × 188mm| 490 × 198 × 188mm
Mounting rectangle (h × w)| 472 × 100mm| 472 × 100mm
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1. M-GV8 – 2 cylinder version will supply 8kVA / 6kW power.
2. M-GV8 – 2 cylinder version will supply a peak load of 12kW.

WARRANTY TERMS AND CONDITIONS

WhisperPower guarantees that the equipment has been built according to the legally applicable standards and specifications. WhisperPower assures the product warranty of the Power Module for Genverter during two years after purchase, on the condition that all instructions and warnings given in this manual are taken into account during installation and operation.
The warranty is limited to the costs of repair and/or replacement of the product by WhisperPower only. Costs for installation labor or shipping of the defective parts are not covered by this warranty.

CE MANUFACTURER’S DECLARATION

• We, WhisperPower BV, Kelvinlaan 82, 9207 JB Drachten, Netherlands, hereby declare that:
• Product: 60201408 WhisperPower-Power Module Genverter Is in conformity with the following provisions of the EC: 2004/108/EC (EMC Directive), the following harmonized standards having been applied:
• EN 55022:2010 (Information technology equipment Radio disturbance characteristics – Limits and methods of measurement)
• EN 61000-3-2:2006 (Electromagnetic compatibility [EMC]
• Part 3-2: Limits – Limits for harmonic current emissions)
• EN61000-6-1: 2007 (Electromagnetic compatibility [EMC]. Generic standards. Immunity for residential, commercial and light-industrial environments)
• EN 61000-6-1: 2007 (Electromagnetic compatibility [EMC]
• Part 6-1: Generic standards – Immunity for residential commercial and light industrial environments)
• EN 60945:2002 (Maritime navigation and radiocommunication equipment and systems) 2006/95/EC (Low Voltage Directive), the following harmonized standard has been applied:
• EN 60950: 2000 (Safety of information technology equipment)
• Drachten, M. Favot, C.T.O. WhisperPower B.V.

Dimension

• WhisperPower BV | Kelvinlaan 82, 9207 JB Drachten, The Netherlands
• Tel: +31 (0) 512 571 550
• [email protected]
• www.whisperpower.com

Documents / Resources

| Whisper Power WP-PMG Power Module Genverter [pdf] User Manual
WP-PMG, WP-PMG Power Module Genverter, Power Module Genverter, Module Genverter, Genverter
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References

• WhisperPower - Enjoy Green Energy | For a better world

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