Whisper Power WP-PMG Frame 3 Singlephase Power Module Genverter Inverter Instruction Manual

: October 30, 2023
: Whisper Power

Whisper Power WP-PMG Frame 3 Singlephase Power Module Genverter Inverter

Whisper-Power-WP-PMG-Frame-3-Singlephase-Power-Module-Genverter-Inverter-
product

Product Information

The WP-PMG Frame 3 singlephase Power Module Genverter is an inverter designed to replace traditional generator sets. It provides 12 kW continuous 230 V power from an adjustable speed
generator system. The inverter is highly efficient and provides strong peak power with outstanding voltage and frequency stability. It saves fuel and ensures smooth running of your genset. The Genverter Power is the best choice for your energy supply.

Product Applicability

This manual contains important instructions for safe and effective installation, operation, maintenance and, if necessary, troubleshooting of the WP-PMG. It is obligatory that every person
who works on or with the WP-PMG is completely familiar with the contents of this manual, and that he/she carefully follows the instructions and important safety instructions contained
herein.

Product Important Safety Instructions

To ensure safe and sustainable operation of the WP-PMG, it is important to read and save the instructions provided in this manual. Before switching on the first time, the equipment must be
installed properly, and correct settings must be made.

Product Control Panel Information

AC input present: The Genverter is producing power and the WP-PMG is starting up.
Inverter present: The WP-PMG has completed starting up and is supplying 230VAC to your on board appliances.
Failure (red): The WP-PMG failed to complete the start-up sequence or was shut down during operation. Refer to the troubleshooting section.
AC Load: A series of five LEDs showing the WP-PMG’s output as a percentage of its rated output. If all five LEDs start blinking, the WP-PMG is overloaded and may shut down at any moment.
AC Voltage: A series of five LEDs showing the WP-PMG’s approximate output voltage. In a range from 210V to 250V, the 220V or 230V LED will typically light up.

Product Troubleshooting

If the failure LED illuminates, switch off the WP-PMG, adopt the applicable solution(s) and follow the WP-PMG startup procedure.

Ambient temperature is too high: Move the WP-PMG to a colder position, or reduce the load.
Ventilation is blocked: Clear the blockage.
AC input is out of range: Check the AC input voltage and frequency.

Product Installation

The WP-PMG Frame 3 singlephase Power Module Genverter must be installed properly before switching it on for the first time.
Follow the instructions provided in this manual for safe and effective installation. The identification label contains important technical information required for service, maintenance & secondary delivery of parts. Do not remove the identification label.

Product Specifications

Model: WP-PMG Frame 3 singlephase Power Module Genverter
Power Output: 12 kW continuous 230 V power
Frequency: 50 Hz or 60 Hz

Product Warranty Terms and Conditions

Contact the manufacturer or supplier for information on warranty terms and conditions.

Product Declaration of Conformity

The WP-PMG Frame 3 singlephase Power Module Genverter conforms to the required safety standards and regulations.

Product Pictograms

WARNING: Refers to possible injury to the user or significant material damage to the WP-PMG if the user does not (carefully) follow the procedures.
CAUTION: Special data, restrictions and rules with regard to preventing damage. A procedure, circumstance, etc. which deserves extra attention.

Product Usage Instructions

To use the WP-PMG Frame 3 singlephase Power Module Genverter, follow these steps:

Ensure that the equipment is installed properly and correct settings are made.
Switch on the Genverter to produce power and start up the WP-PMG.
The WP-PMG will complete its start-up sequence and supply 230VAC to your on board appliances.
Monitor the AC Load and AC Voltage LEDs to ensure that the WP-PMG is operating within acceptable ranges.
If the failure LED illuminates, switch off the WP-PMG, adopt the applicable solution(s), and follow the WP-PMG startup procedure.

Inverter for GV 12 & GV 15 230/50 Hz or 120V/60 Hz

Excellent choice to replace traditional generator sets
12 kW continuous 230 V power from adjustable speed generator system
High effi ciency and strong peak power
Outstanding voltage and frequency stability
Saving fuel and ensuring smooth running of your genset
Genverter Power, the best choice for your energy supply

INTRODUCTION

Thanks for choosing our product. The Power Module for Genverter (WP-PMG) is an essential link between your WhisperPower genverter and your AC electrical system. WhisperPower genverters are state-of-the-art systems using very compact and highly effi cient Permanent Magnet alternators to produce electric power. Unlike traditional fi xed speed generator sets, however, genverters may produce output voltages
up to 350 VAC with frequencies as high as 400 Hz. This is where the WP-PMG comes into play, using advanced power electronics to produce a stable sinusoidal AC voltage at 50 Hz, as required by regular 230 V appliances. Safety is enhanced by the low output impedance of the WP-PMG allowing proper circuit protection.

Applicability of this manual
This manual contains important instructions for safe and effective installation, operation, maintenance and, if necessary, troubleshooting of the WP-PMG.
It is therefore obligatory that every person who works on or with the WP-PMG is completely familiar with the contents of this manual, and that he/she carefully follows the instructions and important safety instructions contained herein.

Use of pictograms
Throughout this manual, safety instructions and warnings are marked by pictograms.

WARNING
A WARNING refers to possible injury to the user or signifi cant material damage to the WP-PMG if the user does not (carefully) follow the procedures.
CAUTION!
Special data, restrictions and rules with regard to preventing damage. A procedure, circumstance, etc. which deserves extra attention.
CAUTION!
Never remove the identifi cation label.

Liability
WhisperPower can accept no liability for consequential damage due to use of the WP-PMG, possible errors in the manuals and their results. Copyright© 2016 WhisperPower. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of WhisperPower is prohibited. Whisper-Power-WP-
PMG-Frame-3-Singlephase-Power-Module-Genverter-Inverter-
fig-1 Whisper-
Power-WP-PMG-Frame-3-Singlephase-Power-Module-Genverter-Inverter-
fig-2

Warning regarding life support Applications
This equipment is not sold for applications in any medical equipment intended for use as a component of any life support system unless a specifi c written agreement pertaining to such intended use is executed between the manufacturer and WhisperPower. Such agreement will require the equipment manufacturer either to contract additional reliability testing of the WP-PMG and/or to commit to undertake such testing as a part of the manufacturing process. In addition the manufacturer must agree to indemnify and not hold WhisperPower responsible for any claims arising from the use of the WP-PMG in the life support equipment.

Guarantee specifications
WhisperPower guarantees that this equipment has been built according to the legally applicable standards and specifications.
Should work take place, which is not in accordance with the guidelines, instructions and specifications contained in this user’s manual, then damage may occur and/or the unit may not fulfi ll its specifi cations. All of these matters may mean that the guarantee becomes invalid. The guarantee is limited to the costs of repair and/or replacement of the product.
Costs for installation labour or shipping of the defective parts are not covered by this warranty.

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

To ensure safe and sustainable operation of the WP-PMG, the handling and safety instructions detailed in this manual shall be followed at all times.
To reduce the risk of electric shock – Do not expose WP-PMG to rain, snow, spray, moisture, excessive pollution and condensing circumstances. To reduce risk of ﬁ re hazard, do not cover or obstruct the ventilation openings.
Do not install the WP-PMG in a non-ventilated room, over-heating may result. The WP-PMG was designed for dry and clean environments.
This product has been designed and tested in accordance with international standards. Only use the equipment for the intended purpose of application. Use of an attachment or spare part not recommended or sold by WhisperPower may result in a risk of ﬁ re, electric shock, or injury to persons.
Bear in mind that all applicable (safety) standards and (local) regulations shall be followed at all times.
There are no serviceable parts inside the enclosure. Incorrect reassembly may result in a risk of electric shock or ﬁ re. Only qualiﬁ ed and authorized installers are permitted to perform installation or maintenance activities that require opening the system.
The WP-PMG must be provided with an equipment-grounding conductor to the AC-output ground terminal. Grounding of the Neutral conductor and connection of all other wiring must comply with international and local codes and ordinances.

Operation

CAUTION!
Before switching on the first time, the equipment must be installed properly (see next section) and correct settings must be made.

Power On/Off
The Power switch on the control panel implements main control of the WP-PMG output power. Note that it does not control the genverter. When switched to “on” or “remote”, the PMG function is switched on, providing controlled output power to connected loads, while displaying assorted operating information. Under normal conditions, the unit is left switched “on”, regardless of whether the genverter is running
or not. With the switch in the “remote” position, the WP-PMG is operated from a remote panel and on the unit itself.

CONTROL PANEL INFORMATION

AC input present| The Genverter is producing power and the WP-PMG is starting up.

Inverter present

| The WP-PMG has completed starting up and is supplying 230VAC to your on board appliances.

Failure (red)

|

The WP-PMG failed to complete the start-up sequence or was shut down during operation. Refer to the Troubleshooting section.

AC Load

|

A series of ﬁve LEDs showing the WP-PMG’s output as a percentage*

of its rated output. If all ﬁve LEDs start blinking, the WP-PMG is overloaded and may shut down at any moment.

AC Voltage

| A series of ﬁve LEDs showing the WP-PMG’s approximate output volt- age.

In a range from 210V to 250V, the 220V or 230V LED will typically light

up.

TROUBLESHOOTING

The table below lists possible failure conditions. If the failure LED illuminates, switch off the WP-PMG, adopt the applicable

PROBLEM	POSSIBLE CAUSE	SOLUTION

The failure LED

illuminates

|

Ambient tempera- ture is too high

| Move the WP-PMG to a colder position, or reduce the load
Ventilation is blocked| Improve ventilation

AC input is out of range

| Check generator output voltage and frequency, and cor- rect if necessary
Too many or too heavy AC consum- ers| Reduce the load

INSTALLATION

General Remarks
Local and/or special regulations may apply depending on the type of installation involved. It is essential that each and every circuit in the electrical system is properly installed by a qualified electrician using all applicable standards.

CAUTION!

Risk of electric shock, personal injury, explosion and/or equipment damage
Do not work on the WP-PMG or the electrical installation while it is still connected to a power source.
Never connect the inverter output to a 230 V connection of the public grid.
All electrical safety/shutdown and circuit breaking systems have to be installed separate from the WP-PMG.

In Europe pleasure craft smaller than 24 m is subject to the EC Recreational Craft Directive, which refers to EN ISO 13297:2012 (Small craft – Electrical systems – Alternating current installations).
When installing a 230 V or a120 V system on a vehicle, be aware that people are not used to have such systems on a vehicle. Put warning signs on wall sockets and on junction boxes. Instruct non-regular users of the vehicle. Warn maintenance personnel of garages servicing the vehicle.

Location
When looking for a proper position for installing the WP-PMG, all relevant aspects have to be taken into account, in particular:

The WP-PMG must be installed in a dry and clean place protected from strong vibrations. Do not expose the WPPMG to dust, rain, snow or liquids of any type. The input being three-phase alternating current, the WP-PMG can be installed at some distance from the Genverter.
Ensure that ventilation airfl ow is not obstructed in any way.
Keep a free space of 200 mm around the unit.
The unit’s control panel must remain accessible.
The WP-PMG contains components capable of producing arcs or sparks. To prevent fi re or explosion do not install the unit in compartments containing batteries or flammable materials orin locations require ignition protected equipment.
Moreover, gases from batteries will corrode and damage the WP-PMG.

List of Materials
The delivery includes the WP-PMG and a WhisperPower remote control panel with its 5 m RJ12 connecting cable. 10 m and 15 m cables are available on request.
Additional materials required:

Screws / bolts (4 × Ø 6 mm, with plugs if necessary) to mount the unit to a wall.
A sufficient number of cable clamps suitable for short-circuit installations.
Ferrules/ cable end sleeves for connecting the various in and output wires.
Cable ties, for securing the input and output cables (at least 4, e.g. 140 mm × 3.5 mm).
An output cable, i.e. any cable of appropriate rating and length to accommodate the application.
A slow-reacting output fuse (63A recommended).
If another 230 V source may be available, a transfer switch.
A grounding cable of sufficient length, fi tted with suitable lugs.

Grounding
The housings of the genverter and of the WP-PMG may be grounded at the M6 bolts on the enclosure. Connect by green/yellow cable with proper lugs fi tted, to vehicle chassis or proper ground earthing point.
Alternatively or additionally, grounding may be done with a green/yellow wire at the WP-PMG output connection block,marked PE.

Neutral grounding
Making a connection between “neutral” and “ground” of the AC output could be necessary as part of a specific insulation failure protection system. This should only be done by experts when installing such a system.
Shipped from the factory, a strap wire is fitted between L2 and PE, where L2 is internally connected to Neutral and thus providing earthed Neutral, enabling the use of RCD. For vehicles, methods of protection are subject to rules that may vary depending on the use of the vehicle and local standards. Experts in this field should be consulted.

Transfer Switching
When a connection to the public grid is required, a power source selector much be installed between the WP-PMG and the vessel’s/vehicle’s electrical system. This so-called transfer switch is an essential safety device allowing all AC consumers to be switched off simultaneously and separating the WPPMG output from the grid.
WhisperPower recommends the installation of a WP AC Transfer System Switch. By default, this uses grid input. When it detects WP-PMG input, it automatically switches over to generator input after 10 seconds delay time. Even more advanced, a WP WhisperSwitch allows simultaneous input from the genverter and the grid. Refer to the applicable product instructions. Whisper-Power-WP-PMG-
Frame-3-Singlephase-Power-Module-Genverter-Inverter-
fig-3 Whisper-
Power-WP-PMG-Frame-3-Singlephase-Power-Module-Genverter-Inverter-
fig-4+

SPECIFICATIONS

Whisper-Power-WP-PMG-Frame-3-Singlephase-Power-Module-
Genverter-Inverter-fig-7

WARRANTY TERMS AND CONDITIONS

WhisperPower guarantees that the equipment has been built according to the legally applicable standards and specifications.
WhisperPower assures the product warranty of the Power Module for Genverter during two years after purchase, on the condition that all instructions and warnings given in this manual are taken into account during installation and operation.
The warranty is limited to the costs of repair and/or replacement of the product by WhisperPower only. Costs for installation labor or shipping of the defective parts are not covered by this warranty.

CE MANUFACTURER’S DECLARATION

We, WhisperPower BV, Kelvinlaan 82, 9207 JB Drachten, Netherlands, hereby declare that:
Product:
60201410 WhisperPower-Power Module for Genverter Is in conformity with the following provisions of the EC:
2004/108/EC (EMC Directive), the following harmonized standards having been applied:
EN 55022:2010 (Information technology equipment – Radio disturbance characteristics – Limits and methods of measurement)
EN 61000-3-2:2006 (Electromagnetic compatibility [EMC] – Part 3-2: Limits – Limits for harmonic current emissions)
EN61000-6-1:2007 (Electromagnetic compatibility [EMC]. Generic standards. Immunity for residential, commercial and light-industrial environments)
EN 61000-6-2:2007 (Electromagnetic compatibility [EMC] – Part 6-2: Generic standards – Immunity for industrial environments)
EN 60945:2002 (Maritime navigation and radiocommunication equipment and systems) 2006/95/EC (Low Voltage Directive), the following harmonized standard having been applied:
EN 60950: 2000 (Safety of information technology equipment)