KV2 audio ES Flyware Suspension and Rigging User Guide

June 12, 2024
KV2 audio

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KV2 audio ES Flyware Suspension and Rigging

Product Information

The ES Flyware is a suspension and rigging system designed by KV2 Audio for their ES Loudspeaker products. It is designed to facilitate secure flying and rigging of the loudspeaker enclosures, providing a true dynamic representation of the audio source. The system includes various components and parts that are essential for safe suspension and rigging.

Contents

  • ES Flyware
  • Introduction
  • Warning – Safety Rigging
  • Warranty & Service
  • Parts & Components
  • Description
  • Weights & Strengths
  • Configurations with Basic Brackets
  • Configurations with Lower Arms

Introduction
This user guide, presented by KV2 Audio, provides clear and precise instructions for the safe practice and execution of suspension and rigging using the ES Flyware system. It is important for operators and users to familiarize themselves with all the components, parts, products, and safety instructions provided in this document before attempting any overhead suspension, flying, or rigging.

The ES Loudspeaker enclosures are designed with integral suspension points that ensure secure flying and rigging, as long as no modifications or external parts are substituted and all instructions are followed.

KV2 Audio operates under a policy of attaining and improving standards, which means that instructions and methods may change without notification. It is the sole responsibility of the operator/user to check for any updated information regarding safe flying procedures locally or internationally.

Warning – Safety Rigging
This document encapsulates accepted ‘General Rigging Practices’ specific to the safe suspension of KV2 VHD Loudspeaker systems. Only personnel with qualifications, certificates, prior knowledge, and experience in rigging techniques should attempt the execution of any overhead suspension of KV2 products.

All advice and instructions provided in this document are based  on the highest engineering data available at the time of  publication, from within the country of manufacture. However, specifications are subject to change due to constant testing, product updates, refinements, and research and development. ‘General Rigging Practices’ may vary in different countries and can be superseded locally. KV2 Audio is not responsible for the safety of any suspension, flying overhead, or rigging configurations of their specific loudspeaker products as executed by users. It is the sole responsibility of the user to ensure that all KV2 Audio products or systems are suspended and rigged in accordance with current international and local regulations.

Any non-KV2 Audio products used for suspension, such as hoists, clamps, wires, truss, supports, are the sole responsibility of the user.

Product Usage Instructions

  1. Familiarize yourself with all the components, parts, and safety instructions provided in the user guide.
  2. Ensure that no modifications or external parts are substituted for the integral suspension points on the ES Loudspeaker enclosures.
  3. Follow the instructions provided in the user guide for secure flying and rigging of the loudspeaker enclosures.
  4. Check for any updated information regarding safe flying procedures locally or internationally.
  5. Only personnel with qualifications, certificates, prior knowledge, and experience in rigging techniques should attempt overhead suspension of KV2 products.
  6. Adhere to accepted ‘General Rigging Practices’ specific to the safe suspension of KV2 VHD Loudspeaker systems.
  7. Ensure that all KV2 Audio products or systems are suspended and rigged in accordance with current international and local regulations.
  8. Take sole responsibility for the safety of any suspension, flying overhead, or rigging configurations of KV2 Audio loudspeaker products executed by users.
  9. Verify the safety and suitability of any non-KV2 Audio products used for suspension.

The Future of Sound. Made Perfectly Clear.
At KV2 Audio our vision is to constantly develop technologies that eliminate distortion and loss of information providing a true dynamic representation of the source.
Our aim is to create audio products that absorb you, place you within the performance and deliver a listening experience beyond expectations.

ES Flyware · Introduction · Warning · Warranty

Introduction
This manual is presented by KV2 Audio, to enable the clear and precise instructions for the safe practice and execution, suspension and general rigging of the ES Loudspeaker products, using the ES FLYBAR system.
It is vitally important that operators and users familiarize themselves with all of the components, parts, products and safety instructions, as described and indicated within this document, before attempting any over-head suspension, flying and rigging.
The ES Loudspeaker enclosures are designed with integral suspension points to facilitate secure flying and rigging, providing that no modifications or external parts are substituted, and that all instructions are adhered to at all times.
KV2 Audio s.r.o operates a continuing process policy of attaining and improving standards.
This means that instructions and methods may be subject to change without notification, and it is the sole responsibility of the operator/user to check for any updated information regarding safe flying procedures whether locally or internationally.

Warning – Safety Rigging
There are accepted ‘General Rigging Practices’ appropriate to the entertainment industry and this Document aims to encapsulate them specifically to the safe suspension of the KV2 VHD Loudspeaker systems described here.
It is extremely vital and important that only personnel whom have the qualifications and certificates, prior knowledge and experience of rigging techniques, attempt the execution of any overhead suspension of KV2 products.
All advice and instructions expressed and stated within this document, are based upon the highest engineering data available at the time of publication, from within the Country of manufacture, with regards to materials and general practice techniques.
Specifications are subject to change, due to constant testing, product updates and renements and R&D.
‘General Rigging Practices’ means that Regulations and requirements are possibly subject to alterations in different countries and may be superseded locally.
KV2 Audio, as such is not responsible for the safety of any suspension, flying over-head of all specific KV2 Audio Loudspeaker products, or Rigging configurations as executed in practice by users.
It is expressly the sole responsibility of the user to ensure that at all times any KV2 Audio product or system is suspended and rigged in accordance with current International and local regulations.
All non KV2 Audio products such as hoists, clamps, wires, truss, supports used ,or required to suspend KV2 Audio Loudspeaker systems are the sole responsibility of the user.

Warranty
Your ES Flyware is covered against defects in material and workmanship.
Refer to your supplier for more details.

Service
In the unlikely event that your ES Flyware develops a problem, it must be returned to an authorized distributor, service centre or shipped directly to our factory. Because of the complexity of the design and the risk of electrical shock, all repairs must be attempted only by qualified technical personnel. If the unit needs to be shipped back to the factory, it must be sent in its original carton. If improperly packed, the unit may be damaged. To obtain service, contact your nearest KV2 Audio Service Centre, Distributor or Dealer.

ES Flyware · Parts & Components

Parts & Components
The ES FLYBAR is a complete system to facilitate the safe suspension of multiple components of the ES series. Consisting of individual parts that form the basis of attaching the ES Loudspeaker modules to the FLYBAR, these are identifiable and described below as:

KV2-audio-ES-Flyware-Suspension-and-Rigging-1

Item QTY Description
1 1 PICKPOINT Hanging Arm
2 1 MAIN FRAME
3 2 STEEL SUPPORT MOUNT ARM
4 4 D12.6 QUICK RELEASE PIN
5 8 D6 QUICK RELEASE PIN
6 8 M10 x 25 HOLLOW SCREWS

Additional options

KV2-audio-ES-Flyware-Suspension-and-Rigging-2

Item QTY Description
1 2 FB-0002 STEEL SUPPORT EXTENSION ARM
2 8 D6 QUICK RELEASE PIN
3 8 M10 x 25 HOLLOW SCREWS

KV2-audio-ES-Flyware-Suspension-and-Rigging-3

Item QTY Description
1 2 ES DOWNFILL BRACKET
2 8 D6 QUICK RELEASE PIN
3 8 M10 x 25 HOLLOW SCREWS

ES Flyware · Description

Description
FLY BAR – 0002 (KVV 987 191):
The PICKPOINT Hanging Arm is a tubular steel bar that has a line of prefixed apertures in a steel plate along its top edge to allow attachment to hoists, truss and beams.
At each end of the bar is a double steel return at 90 degrees, forming a ‘slot’ and has a single aperture to receive both the MAIN FRAME and a single D12.6 QUICK RELEASE PIN on each side.
This forms the immediate basis of the complete hanging system and to which all corresponding parts are connected.
The MAIN FRAME is a steel frame consisting of two flat sides with prefixed apertures along its top edge and has two slots on the front end/edge to allow the connection of the STEEL SUPPORT MOUNT ARMS. The flat sides are joined and strengthened by two steel square tubes.
The MAIN FRAME is connected to the PICKPOINT Hanging Arm by using a single D12.6 QUICK RELEASE PIN on each side.
The STEEL SUPPORT MOUNT ARMS are pre lengthened steel bars that have multiple apertures that align with the fixing points within the ES enclosures.
These arms are connected to the front edge of the MAIN FRAME sliding into the slot at the front edge and receiving a single D12.6 QUICK RELEASE PIN through the aperture of the arm and the MAIN FRAME each side.
The STEEL SUPPORT MOUNT ARMS receive the ES enclosures and are attached according to the configuration used via D6 QUICK RELEASE PINS.

FB – 0002 ARMS (KVV 987 192):
The FB-0002 STEEL SUPPORT EXTENSION ARM is an optional extension arm that is similar to the STEEL SUPPORT MOUNT ARMS, but is longer in length and uses the same method of attachment via D6 QUICK RELEASE PINS. This is required when suspending multiple enclosures and configurations.

ES DOWNFILL BRACKET (KVV 987 311):
The DOWNFILL BRACKET is a specific steel arm to enable the addition of a single ES1.0 mid hi enclosure to the hang as a down fill module.
The arm is a flat steel -pre lengthened and angled extension, with two apertures to allow connection to the last STEEL SUPPORT EXTENSION ARM by using two D6 QUICK RELEASE PINS on each side.
The ES1.0 down fill enclosure is then attached to the lower pre angled end of the DOWNFILLBRACKET which has a total of five variant angle options to utilize by using two D6 QUICK RELEASEPINS on each side.
PLEASE REFER TO THE CONFIGURATIONS PAGES TO ASSURE THE CORRECT STEEL BAR AND PINS ARE USED

ES Flyware · Weights & Strengths

Weights & Strengths
The ES Flybar System presents several configurations of system design product combinations for suspension and rigging. Each component has to be factored into the total weight being suspended.

Part : Weight per unit

  • MAIN FRAME WITH PICK POINT HANG SUPPORT BAR 15 kg (33.07lbs)
  • VERTICAL STEEL ARM BRACKET 1,6 kg (3.52lbs)
  • FB – 0002 ARM 1,62 kg (3.57lbs)
  • ES DOWNFILL BRACKET 2,1 kg (4.63lbs)
  • TOTAL WEIGHT OF ONE COMPLETE SYSTEM WITH 2 STEEL BARS 18,2 kg (40.13lbs)
  • TOTAL WEIGHT OF ONE COMPLETE SYSTEM WITH 4 STEEL BARS 21,44 kg (47.27lbs)
  • MAXIMUM SWL OF ONE COMPLETE SYSTEM WITH 2 STEEL BARS 500kg (1 102.3lbs)
  • MAXIMUM SWL OF ONE COMPLETE SYSTEM WITH 4 STEEL BARS 500kg (1 102.3lbs)

FOR CERTIFICATION OF FLYBAR COMPONENTS AND PINS PLEASE VISIT · www.kv2audio.com

ES Flyware · Configurations with Basic Bracket

Configurations with Basic Bracket
When you use the pins D6 on the speaker system, remove bolts M10x25 and instead install enclosed hollow screws M10x50. Maximum load 500kg.

KV2-audio-ES-Flyware-Suspension-and-Rigging-4

  • 8x D6
    QUICK RELEASE PIN (per side)

  • 4x D12.6
    QUICK RELEASE PIN (per side)

ES Flyware · Configurations with Lower Arms

Configurations with Lower Arms
When you use the pins D6 on the speaker system, remove bolts M10x20 and instead install enclosed hollow screws M10x25. Maximum load 500kg.
FB – 0002 ARMS (KVV 987 192), LOWER ARM SLING

KV2-audio-ES-Flyware-Suspension-and-Rigging-6

1x FB0002 ARMS per side

KV2-audio-ES-Flyware-Suspension-and-Rigging-7

  • 16x D6 QUICK RELEASE PIN (per side)
  • 4x D12.6 QUICK RELEASE PIN (per side)

Configurations with Lower Arms
1x FB0002 ARMS per side

KV2-audio-ES-Flyware-Suspension-and-Rigging-8

  • 32x D6 QUICK RELEASE PIN (per side)
  • 4x D12.6 QUICK RELEASE PIN (per side)

1x FB0002 ARMS per side
1x ES DOWNFILL FLYBAR per side

  • 20x D6 QUICK RELEASE PIN (per side)
  • 4x D12.6 QUICK RELEASE PIN (per side)

The Future of Sound.
Made Perfectly Clear.

KV2 Audio International
Nádražní 936, 399 01 Milevsko
Czech Republic
Tel.: +420 383 809 320
Email: info@kv2audio.com
www.kv2audio.com

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