WIREMOLD EVC11 Series Electric Vehicle AC Charger User Manual

WIREMOLD EVC11 Series Electric Vehicle AC Charger

Electric Vehicle AC Charger – EVC11 Series (NA)
The Electric Vehicle AC Charger is a charging device designed for electric vehicles. It is compatible with SAE J1772 AC charging connectors and is compliant with various safety standards such as UL 2594, UL 2231-1, UL 2231-2, UL 2251, UL 62, UL 991, UL 1998, and NFPA 70 Article 625. The charger comes in different models with varying input voltage options (200-240 VAC) and output current options (16A, 32A, 40A, 48A). It features multiple protection mechanisms including UVP, OVP, RCD, SPD, and Ground Fault Protection. The charger also offers optional features like RFID authentication, RJ45 Cable Inlet, and Wi-Fi functionality.

Dimensions

• Width: 9.8 inches
• Height: 14.2 inches

Product Usage Instructions

1. Ensure that the circuit breaker option matches the output amperage required for your electric vehicle. Refer to the Circuit Breaker Options table in the user manual.
2. Connect the AC Power Inlet of the charger to a suitable power source.
3. Connect the SAE J1772 AC Charging Connector of the charger to the vehicle’s charging inlet.
4. If applicable, connect the LAN Cable Inlet or Wi-Fi Version of the charger to your network for additional functionality.
5. Ensure that the charger’s LED Light Indication shows a standby status with a steady blue light.
6. Once connected to the vehicle, the charger’s LED Light The indication will show a green light, indicating that it is waiting for charging.
7. Monitor the charging process and disconnect the charger once the vehicle is fully charged.
8. For any servicing or repairs, refer to the qualified service personnel as there are no user-serviceable parts inside the charger.

WARNING
Important Safety Instructions
WARNING – This manual contains important instructions for Models:

EVC11 series shall be followed during the installation, operation, and maintenance of the unit.

1. Read all the instructions before using this product.
2. This device should be supervised when used around children.
3. Do not put your fingers into the electric vehicle connector.
4. Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or has any other signs of damage.
5. Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.

6. To reduce the risk of fire, connect only to a circuit-provided branch circuit over-current protection in accordance with the CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or NOM-001-SEDE Electrical installations (utility) (Mexico) or ANSI / NFPA 70 National Electrical Code (USA)
   Circuit Breaker Options table

Output Amperage (A)

|

16A

|

32A

|

40A

|

48A

Circuit Breaker Options (A)| 20A| 40A| 50A| 60A
7. To avoid the risk of fire or electric shock, do not use this device with an extension cord. 8. THE SUITABILITY OF THE USE OF FLEXIBLE CORDS IN ACCORDANCE WITH THE CE CODE, PART I, RULE 4-012, IS TO BE DETERMINED BY THE LOCAL INSPECTION AUTHORITY HAVING JURISDICTION. 9. Risk of electric shock. Do not remove the cover or attempt to open the enclosure. No user-serviceable parts inside. Refer servicing to qualified service personnel

WARNING
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

• WIFI module： Contains FCC ID:2AC7Z-ESPWROOM32D
• LTE module： Contains FCC ID: XMR201909EC25AFX
• IC:10224A-2019EC25AFX

To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended

Basic Interface

Dimensions

Design Standard

• UL 2594: Electric Vehicle Supply Equipment
• UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV)
• Supply Circuits: General

Requirements

• UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply
• Circuits: Particular Requirements for Protection Devices for Use in Charging Systems
• UL 2251: Plugs, Receptacles, and Couplers for Electric Vehicles
• UL 62: Flexible Cords and Cables
• UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
• UL 1998: Software in Programmable Components
• NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
• UL 840 (Clearance and Creepage)

Specification

• 1 LAN Version or Wi-Fi Version
• 2 Wi-Fi Version

Status Description of the Charger Indication Light

Packing List

Installation Instructions

Safety Requirements

• Be sure to preview the user manual and ensure local building and electrical codes are reviewed before installing the AC charger.
•  The AC charger should be installed by a qualified technician according to the user manual and local safety regulations.
• Use appropriate protection when connecting to the main power distribution cable.
• Type B, C or D breaker with the rating current for the table should be installed in the upstream AC distribution box.
• Disconnect switch for each ungrounded conductor of AC input shall be provided by others in accordance with the National Electric Code, ANSI/NFPA 70.

Wiring
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING – Improper connection of the equipment-grounding conductor is able to result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. For safe use of electricity, please add circuit breaker protection in the input part of the charging pile. Connect the L1 lead to the grid L1, connect the L2 lead to the grid L2, and connect the PE lead to the grid PE (for all Versions).

Circuit Breaker Options table

Output Amperage (A)| 16A| 32A| 40A| 48A
Circuit Breaker Options (A)| 20A| 40A| 50A| 60A

Tools and Materials Required
Tools required before installing the Wall-Mounted charger, gather the following tools:

• Wire stripper
• Crimpers for European terminals
• Phillips screwdriver for M5
• Slotted screwdriver for 4~5.5MM
• Adjustable Wrench M6
• Head gasket screw 10-10.5mm
• Voltmeter or digital multi-meter (for measuring AC voltage at the installation site)
• The inserting cable should meet the best waterproof performance. It is recommended to use 3 core / 7AWG cable (XLPE or equivalent cable) to pull the cable from the distribution box.
• Level ruler
• Pencil or marker
• Machine drill

Installation Instructions

“This device shall be mounted at a sufficient height from grade such that the height of the storage means for the coupling device is located between 600mm (24 inches) and 1.2m (4 feet) from grade.”

Wall-Mounted Bracket Installation

Step 1

• Set the positions of the 4 screw holes and drill them, with a diameter of 8mm and a depth of 52mm.
• Use 4 sets of expansion screws and M6 screws to fix the wall-mounted bracket on the wall.

Step 2
Align the rear notch of the charger into the wall-mounted bracket and fit the screw holes on the right and left sides.

Step 3
Fix two M5 screws to complete the installation.

Overall outlook picture after installation

Operation Instructions

Operating Procedures

• User authorization
• Connect to Vehicle
• Charging Inlet
• Charging Message
• Charging completed

Operating Steps

Operating Steps with Plug and Charge
Step 1 / Standby Mode
After power-on, blue light (READY), green light (CHARGE), and red light (FAULT) are all lit. Enter standby mode and the blue light (READY) is steady on

Step 2 / Plug the Charging Connector
Please plug the charging connector into the vehicle charging inlet.

Step 3 / Charging
The green light (CHARGE) turns to flash automatically, and charging is in process.

• If the red light (FAULT) is lit, plug the vehicle connector again.
• If the red light is still lit, please refer to “Error and Warning Messages”.

Step 4 / Charging Finished
When the charging is finished, the green light (CHARGE) is constantly lit, please Press the button on the connector.

Operating Steps with RFID
Step 1 / Standby Mode
After power-on, blue light (READY), green light (CHARGE), and red light (FAULT) are all lit. Enter standby mode and the blue light (READY) is steady on.

Step 2 / Tap the RFID Card
Please plug the charging connector into the vehicle charging inlet. When you tap the RFID card first, it needs to complete the insertion of the charging connector within 120 seconds, otherwise, you need to tap the RFID card again.

Step 3 / Tap the RFID Card
Tap the RFID card to start the charging.

Step 4 / Charging
The green light (CHARGE) turns to flash automatically, and charging is in process.

• If the red light (FAULT) is lit, plug the vehicle connector again.
• If the red light is still lit, please refer to “Error and Warning Messages”.

Step 5 / Charging Finished
When the charging is finished, the green light (CHARGE) is constantly lit, please press the button on the connector

Error and Warning Message

Maintenance and Repair

Daily Maintenance

• Please keep the charger clean and keep the charge in a clean area with low humidity. Do not install it in an environment near the sea, with high oil, high humidity, or high dust.
• Avoid moisture or water in the charger. If there is water or moisture ingress into the charger, it is necessary to immediately power off to avoid immediate danger and notify the professional personnel to carry out maintenance before the next use.
• If there is any damage or dirt on the vehicle connector, charging cable, or vehicle connector holder, please contact the maintenance personnel immediately.
• Please use the charger properly. Do not hit or press hard on the case. If the case is damaged, please contact a professional technician.
• Avoid placing the charger near hot objects and at high-temperature locations and away from dangerous substances such as flammable gases and corrosive materials.
• Do not place external objects or heavy objects on the charger to avoid danger.

Maintenance Spares
This charger is equipped with maintenance spares for maintenance use during and over the warranty period. All warranty services and repairs shall be performed by certified service technicians authorized by Joint Technology. For details, please contact your local Joint Technology service partner or directly to our Customer Service.

Warranty and Maintenance

• The warranty period for this charger is two years.
• After the event of any repair or maintenance under the warranty period, if there is no purchase to extend the warranty service, Joint Technology shall provide a three-month warranty period for any subsequent paid repair work.

During the warranty period for any malfunction caused by normal use according to the User Manual and Service Instruction (to be determined by certified maintenance technicians of Joint Technology), the product shall be repaired free of charge. Except for the following situations, the charger shall be subject to the above warranty terms:

1. The warranty certificate cannot be provided or the contents of the warranty certificate are modified or inconsistent with the label indication of the repaired product.
2. Those who are unable to provide valid proof of purchase.
3. Those who exceed the manufacturer’s specified warranty period.
4. Those who damage the product due to not following the product service instruction for use, maintenance, and storage.
5. Damage or malfunction caused by foreign object entering.
6. Unauthorized repair, disassembly, or modification.
7. Damage caused by force majeure (such as lightning, excessive voltage, earthquake, fire, flood, etc.).
8. Malfunctions and damage caused by other unavoidable external factors. Malfunctions and damage caused by improper use of equipment, such as water or other solutions entering into the equipment.
9. Malfunction and damage caused by the grid power supply and voltage which is not specified for use with the charger equipment.

The above guarantees shall be made solely, and no other express or implied warranties shall be made (including the implied warranties of merchantability, particular and applicable reasonableness, and adaptability, etc.) Whether in the contract, civil negligence, or other aspects, the company shall not be responsible for any special, incidental, or consequential damages.

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