KAN-therm 14-32 mm UltraLINE System Instruction Manual
- June 12, 2024
- KAN-therm
Table of Contents
SYSTEM KHAN – therm
ultraline
14-32 mm
14-32 mm UltraLINE System
Since opening its business activity in 1990, KAN-therm has built its position
on strong pillars: professionalism, innovativeness, quality and development.
Nowadays, it employs more than 1100 people, it has a branch network in Poland
and international offices in Germany, Ukraine, The United Arab Emirates,
China, India, Hungary and the CIS countries. The products with the label KAN-
therm are exported to 68 countries around the world. The distribution chain
covers Europe and a significant part of Asia, Africa and America.
30
years of experience in the installation market
68
countries to which we export
1100
employees worldwide
This is an innovative and unique technical solution on the installation market, designed for both, standard internal heating and drinking water systems, as well as specialised piping such as compressed air.
The unique, o-ringless fitting design and flexible configuration of the
complete end solution provide great convenience for installers and designers.
The flexibility of the KAN-therm ultraLINE system configuration lies in the
ability to use different pipe types with the same brass or PPSU fittings and
plastic (PVDF) sleeves.
KAN-therm ultraLINE is an excellent alternative to internal distributions,
heating or cooling installations and hot and cold water installations in
multi-family housing. The range of diameters available, up to 32 mm, allows
complete heating, cooling and tap water systems in single-family houses.
- Flexible choice of material
- Symmetrical sliding sleeve
- Optimised hydraulics
- 270° assembly
- O-ringless design
Benefits
01 Flexible choice of material| 3 pipe types PERTAL²,PERT² and PEXC. 2 fitting
types: brass and PPSU. 1 plastic (PVDF) sleeve.
---|---
02 Symmetrical sliding sleeve| Can be mounted on both sides.
03 Optimised hydraulics| Reduced diameter constriction and less pressure loss.
04 270° assembly| Guarantee of easy installation, even in the most hard-to-
reach places; unique design allows to approach with tools at an angle of up
to 270
05 O-ringless design| The absence of additional sealing and the special
shaping of the fitting stub guarantees 100% tightness and mechanical strength
of the connections.
06 Safety guarantee| Exceptional strength proven under the toughest
conditions.
07 Stopper| Elimination of contact between the aluminium layer and the brass
body and reducing the risk of corrosion.
08 Mechanical “bumpersʺ| In the construction of ultraLINE sliding sleeve forks
protect fittings and sleeves from damage during assembling. Easy detection of
loose connections.
Top quality material
All KAN-therm ultraLINE system elements are manufactured from the top quality
materials. As a result, installations made up of these products are
distinguished by their high hygienic performance in relation to drinking
water. This is proven by certificates from renowned certification bodies.
Switch from Push to ultraLINE
With the special ultraLINE/Push connecting set, it is possible to change from
KAN-therm Push to KAN-therm ultraLINE technology quickly and easily. The
completed connection can be concealed within the building partitions. Extend,
renovate or replace your installations with the latest ultraLINE technology
and maintain the highest aesthetic standards.
Long-term, trouble-free operation
O-ringless fitting design and sliding sleeve technology guarantee high system
resistance to assembly errors and material ageing during operation of the
installation. The system is therefore characterised by high installation and
operational safety and a long service life. 
Brass and PPSU fittings
All system fittings are available in two types, PPSU and brass. The threaded
fittings are made exclusively in brass. All for the sake of safety and the
longterm, trouble-free operation of the completed installation.
Many advantages in one design
This unique product brings together the key advantages of different pipe
designs. Fittings and pipes are joined using a proven and reliable sliding
sleeve technology. 30 years of experience
KAN-therm ultraLINE is 30 years of KAN experts’ experience in the design,
manufacture and operation of complete technical solutions for installation
technology.
Applications
System KAN-therm ultraLINE system is a completely versatile solution. High
pressure and temperature resistance as well as high hygienic mechanical
strength allow to use the product for the construction of virtually any
installation in a typical single-family, multi-family houses and public
buildings.
KAN-therm ultraLINE can be used without any obstacles even in industrial
installations, for instance in compressed air installations.
Pipes with aluminum layer that are available in the system offer make the
solution also dedicated to all installations where the key factor is maximum
limiting the thermal elongation of the pipeline and achieving high aesthetics,
e.g: minimizing the effect of “hanging curtains” – pipeline sections between
the fixing points.
The lack of shape memory effect in pipes with aluminium layer (can retain the shape they take) gives great freedom and comfort in installation of bigger- diameter pipelines. Using the given pipe type results in reducing the number of additional profiling and anchoring elements in the pipeline
KAN-therm ultraLINE pipes with aluminium layer
PERTAL² 14×2
PERTAL² 16×2,2
PERTAL² 20×2,8
PERTAL² 25×2,5
PERTAL² 32×3
KAN-therm ultraLINE pipes with EVOH layer
| PEXC 14×2 | PERT² 14×2 |
|---|---|
| PEXC 16×2,2 | PERT² 16×2,2 |
| PEXC 20×2,8 | PERT² 20×2,8 |
Pipes
KAN-therm ultraLINE system offer includes pipes with aluminium and EVOH
layers. With an offer configured this way the idea of ultraLINE product gives
a possibility of flexible configuration of the end technical solution by an
installation designer, an installer or investor unprecedented on the market.
The choice of a suitable solution can be determined not only by the
preferences of those involved in a specific project, but also by the nature of
the project, e.g. the need for surface installation in sacred or historic
buildings, where pipes with an aluminium layer will have much better
performance characteristics.
Polyethylene pipes with aluminium layer
Pipes with aluminium layer consist of:
the inner layer (base pipe) made of PE-RT polyethylene with improved
thermal resistance, the middle layer in the form of a specially selected,
flexible laser butt-welded aluminium strip, the outer layer (alloy) of
polyethylene with improved thermal performance PE-RT.
The aluminium layer ensures diffusion tightness and makes the pipes have 8
times less thermal expansion than polyethylene pipes with the EVOH layer.
Thanks to the butt-welding of the aluminium layer, the pipes are perfectly
round cross-section. Pipes in the entire range of diameters, i.e. Ø14×2;
Ø16×2.2; Ø20×2.8 Ø25×2.5; Ø32×3 are available in two types: without thermal
insulation, with thermal insulation of different thickness*.
- details in KAN-therm product catalogue
Dimensional specifications for PERTAL² pipes
| De × t| t| | Unit weight| Capacity| Packing
---|---|---|---|---|---|---
DN| [mm × mm]| [mm]| Size series S| [kg/m]|
[l/m]| [m]
14| 14×2,0| 2,0| 3,0| 0,097| 0,079| 200
16| 16×2,2| 2,2| 3,0| 0,114| 0,106| 200
20| 20×2,8| 2,8| 3,0| 0,180| 0,163| 100
25| 25×2,5| 2,5| 4,5| 0,239| 0,314| 50
32| 32×3,0| 3,0| 4,8| 0,365| 0,531| 50
PERT² and PEXC polyethylene pipes with EVOH layer
PERT² and PEXC pipes in the KAN-therm ultraLINE offer (diameter range 14-20
mm) are made in five-layer structure.
This means that the EVOH anti-diffusion layer, which protects the system
against oxygen penetration into the pipeline, is made as an inner layer
covered with an additional layer of PE-XC or PE-RT polyethylene (depending on
the pipe type). This positioning of the EVOH anti-diffusion layer protects it
from possible damage during installation.
PERT² pipes are manufactured from polyethylene with improved thermal
resistance. PERT² pipes are equipped with EVOH anti-diffusion layer and can
therefore be used for both heating and potable water installations. Pipes in
the entire range of diameters, i.e. Ø14×2; Ø16×2.2; Ø20×2.8 are available in
two types: without thermal insulation, with thermal insulation of different
thickness. details in KAN-therm product catalogue
PEXC pipes are manufactured from high-density polyethylene and cross-linked by
electron beam (‘c’ method – a physical method, without the use of chemicals).
PEXC pipes are equipped with an EVOH anti-diffusion layer, so they can be
used in both heating and potable water installations. Pipes in the entire
range of diameters, i.e. Ø14×2; Ø16×2.2; Ø20×2.8 are available in two types:
without thermal insulation, with thermal insulation of different thickness*.
- details in KAN-therm product catalogue
Dimensional specifications for PERT² pipes
| DN | De x t | t | Di | Size series S | Unit weight | Capacity | Packing |
|---|---|---|---|---|---|---|---|
| [mm x mm] | [mm] | [mm] | [kg/m] | [I/m] | [rn] | ||
| 14 | 14×2,0 | 2,0 | 10,0 | 3,0 | 85 | 79 | 200 |
| 16 | 16×2,2 | 2,2 | 11,6 | 3,0 | 100 | 106 | 200 |
| 20 | 20×2,8 | 2,8 | 14,4 | 3,0 | 155 | 163 | 100 |
Dimensional specifications for PEXC pipes
| De × t| t| Di| | Unit weight| Capacity|
Packing
---|---|---|---|---|---|---|---
DN| [mm × mm]| [mm]| [mm]| Size series S|
[kg/m]| [l/m]| [m]
14| 14×2,0| 2,0| 10,0| 3,0| 85| 79| 200
16| 16×2,2| 2,2| 11,6| 3,0| 102| 106| 200
20| 20×2,8| 2,8| 14,4| 3,0| 157| 163| 100
Operational Parameters
PERT² and PERTAL² pipes in accordance with PN-EN ISO 21003–2 standard, PEXC pipes in accordance with PN-EN ISO 15875-2 standard may operate at below mentioned parameters:
Type of installation and application class (acc. ISO 10508)| Trob/Tmax
(*C)| DN| Operating pressure Prob| [bar]| Connection type
---|---|---|---|---|---
PEXC| PERT’| PERTAL2| system| threaded
Cold tap water| 20| 14| 10| 10| 10| +|
16| 10| 10| 10| +|
20| 10| 10| 10| |
25| –| | 10| |
32| –| | 10| |
Hot tap water (class 1)| 60/80| 14| 10| 10| 10| +|
16| 10| 10| 10| +|
20| 10| 10| 10| +|
25| | –| 10| +| –
32| –| –| 10| | –
Hot tap water (Knac 2)| 70/80| 14| 10| 10| 10| |
16| 10| 10| 10| |
20| 10| 10| 10| +|
25| | –| 10| +|
32| | –| 10| +| –
Low-temperature heating and radiant heating (class 4)| 60/70| 14| 10| 10| 10|
+|
16| 10| 10| 10| +| –
20| 10| 10| 10| +|
25| | –| 10| +|
32| –| –| 10| |
Radiator heating (class 5)| 80/90| 14| 10| 10| 10| |
16| 10| 10| 10| |
20| 10| 10| 10| |
25| –| –| 10| |
32| | –| 10| | –
Physical properties of PERT² and PEXC pipes
| Property | Symbol | Unit | PERT2 | PEXC |
|---|---|---|---|---|
| Thermal expansion cofficient | α | mm/m × K | 0,18 | 0,178 |
| Heat conductivity | λ | W/m × K | 0,41 | 0,35 |
| Minimum bend radius | Rmin | mm | 5 × De | 5 × De |
| Internal wall roughness | k | mm | 0,007 | 0,007 |
Fittings
The KAN-therm ultraLINE system provides the entire range of fittings required
to complete even the most complex installations.
All fittings are available in plastic (PPSU) and brass.
Threaded couplings are available in brass only.
The fittings are compatible with all ultraLINE pipes.
The biggest advantage of ultraLINE fittings is their construction without
O-rings. The ultraLINE fitting is a single solid body with a specially shaped
design allowing the assembly of connections using a sliding sleeve.
As a result, the KAN-therm ultraLINE system eliminates the risk of assembly
errors, is easy and quick to install and guarantees many years of trouble-free
operation. The entire range of elements available comprises the following:
- Couplings and reducers made of plastic PPSU and brass
- Steel/ultraLINE transition connectors made of brass,
- PPSU plastic and brass elbows,
- Equal and reduction tees made of plastic PPSU and brass,
- ultraLINE brass plugs,
- Brass fittings with threads,
- Brass elbows and tees with threads,
- Tap connectors with various lengths in brass design,
- Brass elbows and tees with nickel-plated pipes.
Sliding sleeves
Sliding sleeves of KAN-therm ultraLINE system are one of the most important
elements responsible for connecting and sealing the pipe with the fittings.
The sleeves are produced of high quality PVDF plastic.
Like the fittings, the sliding sleeves can be used with all KANtherm ultraLINE
pipes.
Advantages of fitting and sliding sleeve design
- Wide range of fittings and threaded connections,
- Versatility of use, allowing the use of brass and plastic elements for virtually every type of installation,
- Wide range of plastic components (PPSU), guaranteeing the possibility of price optimization of the complete investment and securing the system against negative effects of water with unfavourable chemical composition,
- Universal design of threaded couplings ensuring safe and tight connection with various types of ultraLINE pipes,
- Design of elements in diameters 25 and 32 mm with increased internal cross-section, thanks to which the hydraulics is significantly increased and the so-called hydraulic optimization of the designed systems is enabled,
- Aesthetic look of the fittings and bright color of PPSU plastic design that significantly increases the visibility of the element in dark rooms,
- Symmetrical design of the sliding sleeves that minimizes the risk of mistakes and significantly increases convenience during assembly.
Check out how easy it is!
Flexible choice of material
3 pipe types: PERTAL², PERT² and PEXC
2 fitting types: brass and PPSU.
1 sleeve constructoin.
Symmetrical sliding sleeve
allows both sides assembly.
Optimal hydraulics
Reduced pipe internal diameter narrowing and pressure loss
270° assembly
Guarantees easy installation even in the most hard-to-reach places; unique
design allows to approach with tools at an angle of up to 270°
O-ringless connections
Absebce of additional sealing and the profile of fitting nozzle guarantee 100%
tightness and mechanical strength. of the connection
Safety guarantee
Exceptional strength proven under the toughest conditions.
Stopper
Elimination of contact between the aluminium layer and the brass body,
corrosion risk reduction
Mechanical “bumpersʺ
In the construction of ultraLINE sliding sleeve forks protect fittings and
sleeves from damage during assembling. Easy detection of loose connections
Tools
KAN-therm ultraLINE system range is complemented by high quality tools that
ensure strong and safe connection of the pipe and fitting. We provide our
clients with professional and very convenient in everyday work battery-powered
tools or practical and compact hand tools.
Range of battery powered tools
These are the latest generation of tools to speed up the assembly process.
These tools are dedicated to the KAN-therm ultraLINE system and have been
specially designed for optimum and safe connection assembly. They are supplied
in a convenient plastic case. Pipe cutter 16-40 mm
A plastic case with a practical measuring ruler on the housing
Hand tools set
The vey small size of hand sliding sleeve tool allows the ultraLINE
connections tbe made easily even in the most hard-to-reach pleaces. Not having
to recharthe battery is a big plus when there is no access to power supply.
The same complementary accessories, i.e. forks and expanding heads, are used
when working with hand and battery powered tools.
Assembly
To perform connections in KAN-therm ultraLINE system, use original KAN-therm
ools only. Tools are available as individual components or in complete sets.
Making an ultraLINE connection is a few very easy and quick steps.
-
The 1. selected KAN-therm ultraLINE pipe should be cut perpendicularly to the axis to the required length by means of pipe cutters.
-
Put the sleeve onto the pipe.
Equipe the hand or battery powered expander with an expanding head suitable for the pipe and its diameter. -
Directly (!) after expansion, insert the fitting into the pipe to the last protrusion on the fitting stub.
-
Slide the sleeve with manual chain or battery powered sliding sleeve tool. The fittings may be grabbed only by their collars.
-
Equip the sliding sleeve tool with special forks.
-
Slide the sleeve using manual chain or battery powered sliding sleeve tool.
-
It is possible to slide a sleeve on with the use of electric drives, typical for “Press” connections.
-
The connection is ready for the pressure testing.
-
Pay attention to the correct position of the fittings in the forks of the tool.
-
In case of non-compliance with this rule, the fitting and the components of the connection may be overloaded.
NOTE! Remember to expand the KAN-therm ultraLINE pipes using special
expanding head suitable for the pipe type.
PERTAL² pipes with an aluminium layer are to be expanded using “silver”
expanding heads (14, 16, 20, 25, 32 mm).
PERT² and PEXC pipes with an EVOH layer should be expanded using “black”
expanding heads (14, 16, 20 mm).
Multisystem KAN-therm
Complete multipurpose installation system consisting of state-of-the-art,
mutually complementary technical solutions for pipe water distribution
installations, heating installations, as well as technological and fire
extinguishing installations.
