RHINO-RACK Aluminum Folding Ladder RAFL Instruction Manual
- June 12, 2024
- RHINO RACK
Table of Contents
RHINO-RACK Aluminum Folding Ladder RAFL
Important
- Please read these instructions carefully prior to installation.
- Please refer to your fitting instruction to ensure that the alloy tray is installed correctly.
- Check the contents of this kit before commencing fitment and report any discrepancies.
DIMENSIONS
Important Information
- Maximum carrying capacity: 125kg (275lbs) load limit.
- Product mass: 5.5kg (12lbs).
- Recommendations:
- All bolt connections must be checked after driving a short distance when you first install the Pioneer Ladder. Bolt connections should be checked again at regular intervals. You should also check the condition of the Ladder each time it is re-fitted. Always
- make sure to fasten your Ladder securely. The ladder is used to allow ease of access to your roof, it is not recommended to climb onto the roof or Pioneer Platform/Tray.
- The ladder must be unfolded with Hinge Pins in place before climbing.
- Ladder Hooks must be fully engaged in Tray Brackets before use.
- The vehicle should be on a level surface if possible.
- The ladder should be angled out from the vehicle to make climbing comfortable and safe.
- The Extending Legs must be adjusted so both pads are firmly on solid ground and inline.
- Test the Ladder for rigidity by standing on the first rung before climbing.
- It is recommended to have a second person to hold the ladder when climbing if the ground is not firm.
- Always check the Hinge Locking Pins are fully inserted into the Hinges and that the Ladder pads are in full contact with the ground.
- If the vehicle is not on level ground choose a position on the vehicle with less angle.
- Store the Ladder where it’s easy to access.
Note for Dealers and Fitters
It is your responsibility to ensure this fitting instruction is given to the
end-user or client. Place these instructions in the vehicle’s glove box after
installation is complete.
Rhino-Rack
- 3 Pike Street, Rydalmere, Document No: R1058 Fit Time: 15min
- NSW 2116, Australia. Prepared By: Kayle Everett Issue No: 02
- (Ph) (02) 9638 4744 Authorised By: Chris Murty Issue Date: 08/06/2017
- (Fax) (02) 9638 4822
These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
Parts List
Item| Component Name| Qty| Part No.| |
Item| Component Name| Qty| Part No.|
---|---|---|---|---|---|---|---|---|---
1| Upper Ladder Welded| 1| CA1618| | 13| M8 x 30 Dome Head Screw| 2| B239|
2| Lower Ladder Welded| 1| CA1619| | 14| M8 x 17 Flat Washer| 6| W020|
3| Upper Right Inner Hinge Plate| 1| CA1698| | 15| M8 Nyloc Nut| 2| N043|
4| Outer Right Hinge Plate| 1| CA1700| | 16| M8 Spring Washer| 2| W019|
5| Upper Left Inner Hinge Plate| 1| CA1699| | 17| M8 x 16 Dome Head Screw| 2|
B072|
6| Outer Left Hinge Plate| 1| CA1701| | 18| M8 x 30 Plate Nut| 2| N055|
7| Hook Bracket Left| 1| M849| | 19| Locking Pin| 4| CA1616|
8| Hook Bracket Right| 1| M850| | 20| Wire Trace| 2| CA1670|
9| M6 x 30 Dome Head Screw| 4| B063| | 21| Extending Leg Pad| 2| M848|
10| M6 x 12.5mm Flat Washer| 18| W003| | 22| Extending Legs| 2| A799|
11| M6 Nyloc Nut| 14| N013| | 23| Hook Bracket Right| 1| CA1608|
12| M6 x 32 Dome Head Screw| 2| B064| | 24| Hook Bracket Left| 1| CA1607|
| 25| 5mm Allen Key| 1| H009|
Tools required:
6mm Allen Key (provided)
| |
26| M8 x 16mm Dome Head Screw| 8| B072|
27| Instructions| 1| R1058|
Instructions
- Select the position you wish to install the Aluminium Ladder (either side or rear). Slide an M8 x 30mm Plate Nut into the corresponding slots.
Note for a Side Panel fitment, 2x Plate Nuts are required. For the purposes of instruction, the Side Panel of the Pioneer has been selected and referenced onward.
Aluminium Folding Ladder RAFL
- Place the Left and Right Hook Brackets into place over the M8 Plate Nuts in the Platform. Fix in place with an M8 x 16mm Dome Head Screw, M8 Spring, and 17mm Flat Washer. Finger tighten at this stage.
- Remove the Locking Pins from the Hinges on either side of the Ladder. 2: Open the ladder up and replace the Pins.
- Open the Ladder. Be sure to replace the Locking Pins. Failure to do so could result in injury or damage to the vehicle.
- Slide the Top of the Ladder over the installed Hook Brackets. Be sure the Ladder is seated correctly in the Brackets. If the Ladder position is satisfactory, tighten the Brackets into place with the Allen Key provided.
- If the Ladder cannot be used on level ground, the Extending legs can be lowered to suit. Remove the corresponding Locking Pins and drop the Extending Leg to meet the ground. Replace the Locking Pins. Make sure the Ladder is secure before use.
Removal and Storage
- Unhook the Ladder from the Pioneer Brackets and remove it from the vehicle.
- If the Extending Ladder Legs were lowered. Remove the Pins and slide the Legs back to their original position. Replace the Pins.
- Ensure the Ladder is spaced appropriately away from the vehicle. Underweight the Ladder will flex inward slightly. Do not allow it or your feet to contact the vehicle.
- Remove the Locking Pins from the Ladder Hinges.
- Fold the Ladder shut. Be careful as the Ladder could pinch fingers when closing.
- Replace the Pins into the Hinges on the closed Ladder assembly. Store the Ladder in the back of the vehicle.
- Note the Ladder Pads are rotated to allow the Ladder to sit flush.
- Rotate the Ladder Pads as shown. This will ensure the two sides of the Ladder sit fl ush when closed.