metabo BDE 1100 Large High Torque Rotary Drill Instruction Manual

Metabo BDE 1100 Large High Torque Rotary Drill

Product Information

• Product Name: BDE 1100
• Manufacturer: Metabo
• Country of Origin: Germany
• Serial Number: 00806.
• Power: 1100W
• Speed: 0-1200 / 0-640 RPM
• Chuck Size: 16 / 10 mm (5/8 / 3/8 inch)
• Maximum Drilling Capacity: 40 / 25 mm (1 9/16 / 1 inch)
• Thread Tapping Capacity: 3-16 mm (1/8-5/8 inch)
• Weight: 3.8 kg (8.4 lbs)
• Noise Level: 85 dB (A)

Product Usage Instructions

1. Conformity Declaration:
   • Ensure that the drill meets all relevant requirements of directives and standards.
   • Refer to the technical documents for more details.
2. Specified Conditions of Use:
   • The drill is suitable for non-impact drilling into metal, wood, plastic, and similar materials.
   • It can also be used for thread tapping and screwdriving.
   • Do not use the drill inappropriately to avoid any damage.
   • Observe generally accepted accident prevention regulations and the enclosed safety information.
3. General Safety Information:
   • Always hold the power tool by insulated gripping surfaces when working near hidden wiring or its own cord to prevent electric shock.
4. Safety Instructions when Using Long Drill Bits:
   • Ensure the work area is free from power cables, gas lines, or water pipes using a metal detector.
   • Secure smaller workpieces to prevent them from being carried along with the drill bit.
   • Pay attention to all parts of the text marked with the safety symbol for personal and tool protection.
   • Keep hands away from the rotating tool and remove chips only when the machine is at a standstill.
   • In case of a safety clutch response, switch off the machine immediately to restrict the power supply to the motor.
   • Always hold the machine with both hands using the handles, stand securely, and concentrate during use.
   • Do not use the Metabo S-automatic safety clutch for torque control.
5. Important:
   • Save all warnings and instructions for future reference.
   • Pass on the electrical tool only together with these documents.

Original instructions

Conformity Declaration

• We, being solely responsible, hereby declare that these drills, identified by type and serial number 1), meet all relevant requirements of directives 2) and standards 3). Technical documents for 4)

For the UK only:

• 2014/30/EU, 2006/42/EC, 2011/65/EU
• EN 62841:2015, EN 62841-2-1:2018, EN IEC 63000:2018 2020-09-28, Bernd Fleischmann
• Direktor Produktentstehung & Qualität (Vice President Product Engineering & Quality) *4) Metabowerke GmbH – Metabo-Allee 1 – 72622 Nuertingen, Germany
• We as manufacturer and an authorized person to compile the technical file, see *4) on page 3, hereby declare under sole responsibility that these impact drills, identified by type and serial number fulfill all relevant provisions of following UK Regulations S.I. 2016/1091, S.I. 2008/ 1597, S.I. 2012/3032 and Designated Standards EN 62841:2015, EN 62841-2-1:2018, EN IEC 63000:2018.

Specified Conditions of Use

• The drill is suitable for non-impact drilling into metal, wood, plastic, and similar materials. It is also suitable for thread tapping and screwdriving.
• The user bears sole responsibility for any damage caused by inappropriate use.
• Generally accepted accident prevention regulations and the enclosed safety information must be observed.

General Safety Information

• For your own protection and for the protection of your electrical tool, pay attention to all parts of the text that are marked with this symbol!
• WARNING – Reading the operating instruc-tions will reduce the risk of injury.
• WARNING – Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
  Save all warnings and instructions for future reference. Pass on your electrical tool only together with these documents.

Special Safety Information

Safety instructions for all operations

• a) Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.
• b) Use the auxiliary handle. Loss of control can cause personal injury.
• c ) Brace the tool properly before use. This tool produces a high output torque and without prperly bracing the tool during operation, loss of control may occur resulting in personal injury.
• d) Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory or fasteners may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Safety instructions when using long drill bits:

• a) Never operate at higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.

• b) Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.

• c) Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage and loss of control, resulting in personal injury. Pull the plug out of the plug socket before any adjustments or servicing are performed.

• Ensure that the spot where you wish to work is free of power cables, gas lines or water pipes (e.g. using a metal detector).
  Smaller workpieces must be secured such that they are not carried along with the drill bit when drilling (e.g. by clamping in a vice or on a work bench with screw clamps).

• Keep hands away from the rotating tool! Remove chips and similar material only with the machine at standstill.

• Metabo S-automatic safety clutch. When the safety clutch responds, switch off the machine immedi-ately! If the tool jams or catches, the power supply to the motor is restricted. Due to the strong force which can arise, always hold the machine with both hands using the handles provided, stand securely and concentrate.

• The Metabo S-automatic safety clutch must not be used for torque control.

• Caution with hard screwdriving (driving of screws with either a metric or an imperial thread into steel)! The head of the screw may rip off or high restoring torques may be incurred at the handle.

Reducing dust exposure:

• Some of the dust created using this power tool may contain substances known to cause cancer, allergic reaction, respiratory disease, birth defects or other reproductive harm. Some examples of these substances are: lead (from lead-based paints), crystalline silica (from bricks cement, etc.), additives for wood treatment (chromate, wood preservative), some types of wood (like oak and beech dust), metals, asbestos.
• The risk from exposure to such substances will depend on how long the user or nearby persons are being exposed.
• Do not let particles enter the body.
• To reduce exposure to these substances: work in a well ventilated area and wear protective equipment, such as dust masks that are specially designed to filter out microscopic particles.
• Observe the relevant guidelines for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal).
• Collect the generated particles at the source, avoid deposits in the surrounding area.
• Use suitable accessories for special work. In this way, fewer particles enter the environment in an uncontrolled manner.
• Use a suitable extraction unit.
• Reduce dust exposure with the following measures:
• Do not direct the escaping particles and the exhaust air stream at yourself or nearby persons or on dust deposits.
• Use an extraction unit and/or air purifiers.
• Ensure good ventilation of the workplace and
• keep it clean using a vacuum cleaner. Sweeping or blowing stirs up dust.
• Vacuum or wash protective clothing. Do not blow, beat or brush.

Overview

1. Depth stop
2. Geared chuck
3. Thumb-wheel for speed selection
4. Trigger
5. Rotation selector switch
6. Side handle
7. Handle

Special Product Features

Metabo S-automatic safety clutch:

• If the insertion tool jams or hooks, the power flow to the engine will be restricted. Because of the high power which then arises, always hold the machine with both hands on the handles, stand safely, and concentrate on your work.

Initial Operation

• Before plugging in check to see that the rated mains voltage and mains frequency, as stated on the rating label, match with your power supply
• Always install an RCD with a maximum trip current of 30 mA upstream.
• Australia: Always use a residual current device (RCD) protected supply with a rated residual current of 30 mA or less.

Use

Depth Stop Setting

• Loosen the side handle (6). Set depth stop (1) to the desired drilling depth and retighten the side handle.

Switching On and Off

• To start the machine, press the trigger (4).
• The speed can be changed at the trigger.
• Thanks to the electronic soft start the machine accelerates continuously up to maximum speed.

Speed selection

• Select the desired speed by turning the thumb-wheel (3).
• Change speed only when the machine is in the process of running down (briefly switch it on and off).

1st speed

• (low speed, high torque) e.g. for screwdriving, drilling

2nd speed

• (high speed) e.g. for drilling

Selection of rotary direction

• Do not actuate the rotary selector switch (5) unless the motor has completely stopped.

Selecting the direction of rotation:

• clockwise
• counter-clockwise

Tool change with a geared chuck (2)

Chucking the tool:

• Insert the tool and use the chuck key to uniformly clamp tight all 3 bores.

Removing the tool:

• Open the geared chuck with the chuck key and remove the tool.

Remove the handle.

• To be able to remove the handle you must first of all remove the chuck.

Removing the chuck Geared chuck (2)

• Undo the locking screw. Caution left-handed thread!
• Hold the drill spindle tight with a spanner. With a light blow from a rubber hammer release the chuck from the inserted chuck key and unscrew it.

Tips and Tricks

• In the case of deep bores pull the drill bit out of the bore from time to time in order to remove the stone dust or shavings.
• For thread tapping, lightly oil the tap. Select the low speed and. Start cutting in a clockwise direction, stop and turn out in a counter-clockwise direction.

 Accessories

• Use only genuine Metabo accessories.
• Use only accessories which fulfill the requirements and specifications listed in these operating instructions.
• Fit accessories securely. Secure the machine if it is operated in a bracket. Loss of control can cause personal injury.
• See www.metabo.com or the catalog for a complete range of accessories.

Repairs

• Repairs to electrical tools must ONLY be carried out by qualified electricians!
• Contact your local Metabo representative if you have Metabo power tools requiring repairs. See www.metabo.com for addresses.
• You can download a list of spare parts from www.metabo.com.

Environmental Protection

• Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging, and accessories.
• Packaging materials must be disposed of according to their labeling in accordance with municipal guidelines. Further information can be found at www.metabo.com in the “Service” section.
• Only for EU countries: never dispose of power tools in your household waste! Used power tools must be collected separately and handed in for environmentally compatible recycling in accordance with European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in national legal systems.

Technical Specifications

• Explanatory notes on the information.
• Changes due to technological progress reserved.
• P1 =Rated power consumption
• P2 =Power output
• n1 =No load speed
• n2 =On load speed
• ø max = Max. solid drill diameter
• b = Chuck capacity
• G =S pindle thread
• m = Weight
• D = Spindle collar diameter
• Measured values determined in conformity with EN 62841.
• Machine in protection class II
• ~ AC Power
• The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards).

Emission values

• These values make it possible to assess the emissions from the power tool and to compare different power tools. The actual load may be higher or lower depending on the operating conditions, the condition of the power tool or the accessories.
• Please allow for breaks and periods when the load is lower for assessment purposes. Arrange protective measures for the user e.g. organizational measures based on the adjusted estimates.
• Vibration total value (vector sum of three directions) determined in accordance with EN 62841: ah, D =Vibration emission value (Drilling in metal)
• Kh, D = Uncertainty (vibration)
• Typical A-effective perceived sound levels:
• LpA = Sound-pressure level
• LWA = Acoustic power level
• KpA, KWA = Uncertainty
• Wear ear protectors!

References

• Metabo - Power Tools for professional users

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