TOWSMART 777 Class 1 1-7/8 in. Ball Coupler with 3 Inch Channel Width Instruction Manual

June 12, 2024
TOWSMART

TOWSMART 777 Class 1 1-7/8 in. Ball Coupler with 3 Inch Channel Width

Product Information

The product is a coupler designed to be welded or bolted onto a trailer tongue. It is designed to be used with a 1 7/8 hitch ball and has a maximum working load of 2,000 lb (907 kg) for a max trailer weight. The coupler should be kept off the ground to prevent damage and dirt build-up. The installation and attachment of the product are critical and beyond the control of Winston Products, LLC.

Product Usage Instructions

  1. Read all warnings and instructions before installation.

  2. Use only a 1 7/8 hitch ball with the coupler designed for a 1 7/8 hitch ball.

  3. At no time should the maximum working load of the coupler be exceeded.

  4. Ensure that the coupler is kept off the ground to prevent damage and dirt build-up.

  5. The coupler can be welded or bolted onto the trailer tongue.
    Refer to Figures 1-3 for welding instructions.

  6. Check the coupler and mounting hardware regularly, especially after the first 10 miles (16 km) after installation. Oil moving parts to prevent rust build-up.

  7. If you experience any problems with your TOWSMART product, do not return it to the retailer from which it was purchased. Instead, call 1-844-295-9215 for assistance with any problems.

  8. Warranty information is available upon request and can be found online at TOWSMART.COM.

Note: The safe working load of this product should never be exceeded. Winston Products, LLC is not responsible for any damage that could result from improper use, installation, or attachment.

COUPLER FOR 1 7/8” BALL WITH 3”CHANNEL WIDTH

READ ALL WARNINGS AND INSTRUCTIONS BEFORE INSTALLATION

  • WARNING: USE ONLY A 1 7/8” HITCH BALL WITH COUPLER FOR 1 7/8” HITCH BALL.
  • WARNING: AT NO TIME SHOULD THE MAXIMUM WORKING LOAD OF THE COUPLER BE EXCEEDED. THE MAXIMUM WORKING LOAD FOR THE COUPLER IS 2,000 LB (907 KG) MAX TRAILER WEIGHT.
  • WARNING: KEEP COUPLER OFF THE GROUND TO PREVENT DAMAGE AND DIRT BUILD UP.

INSTRUCTIONS NOTES:
THIS COUPLER IS DESIGNED TO BE WELDED OR BOLTED ONTO TRAILER TONGUE.

WELD INSTRUCTIONS
(WITHOUT SPACERS ONLY.)

  • SET WELDER TO 105-115 AMPS AND 18-22 VOLTS.
  • USE NUMBER E6011 A.W.S. WELDING ROD.
  • WELD 1/8” FILLET WELD AS SHOWN IN FIGURE 1.

BOLT INSTRUCTIONS

  • CHECK THE COUPLER AND TRAILER TONGUE TOUCH FULLY BEFORE INSTALL.
  • USE FOUR (4) 3/8” BOLTS THROUGH SIDE HOLES (FIGURE 2).
  • TORQUE TO 20 FT-LB (27 N-M).
  •  AN ALTERNATIVE METHOD: USE TWO (2) 3/8” GRADE 5 THROUGH BOLTS WITH LOCKNUTS (FIGURE 3). TORQUE TO A MINIMUM OF 20 FT-LB (27 N-M). TAKE CARE AS NOT TO DAMAGE THE COUPLER DURING INSTALLATION.

Actual product may vary from images shown.
Este producto podría ser distinto a las imágenes que se muestran. Le produit réel peut ne pas correspondre aux images présentées.

  • CHECK THE COUPLER AND MOUNTING HARDWARE REGULARLY. IT IS RECOMMENDED TO CHECK AFTER THE FIRST TEN (10) MILES (16 KM) AFTER INSTALLATION. OIL MOVING PARTS TO PREVENT RUST BUILD UP.
  • THE ATTACHMENT AND INSTALLATION OF THIS PRODUCT IS CRITICAL AND BEYOND THE CONTROL OF WINSTON PRODUCTS, LLC. WINSTON PRODUCTS, LLC IS NOT RESPONSIBLE FOR ANY DAMAGE THAT COULD RESULT FROM IMPROPER USE, INSTALLATION, OR ATTACHMENT. AT NO TIME SHOULD THE SAFE WORKING LOAD OF THIS PRODUCT BE EXCEEDED.

IF YOU EXPERIENCE ANY PROBLEMS WITH YOUR TOWSMART PRODUCT DO NOT RETURN THE UNIT TO THE RETAILER FROM WHICH IT WAS PURCHASED. INSTEAD, PLEASE CALL 1-844-295-9215 FOR ASSISTANCE WITH ANY PROBLEMS. WARRANTY INFORMATION IS AVAILABLE UPON REQUEST AND CAN BE FOUND ONLINE AT TOWSMART.COM.

Une entreprise Winston Products TOWSMART.COM
WINSTON PRODUCTS, LLC. 30339 Diamond Parkway Cleveland, OH 44139, E.-U.

References

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