AWE 3810-11484 Touring-to-Track Conversion Kit Installation Guide

October 30, 2023
AWE

AWE 3810-11484 Touring to Track Conversion Kit

3810-11484 Touring-to-Track Conversion Kit

INSTALLATION GUIDE: AWE EXHAUST SUITE FOR THE VW MK8 GTI
For up-to-date fitment information, please visit the product page on AWE- Tuninq.com.
THIS GUIDE IS INTENDED FOR THE FOLLOWING PART NUMBERS:
3015-32658 AWE Touring Edition Exhaust for VW MK8 GTI – Chrome Silver Tips
3015-33658 AWE Touring Edition Exhaust for VW MK8 GTI – Diamond Black Tips
3020-32658 AWE Track Edition Exhaust for VW MK8 GTI – Chrome Silver Tips
3020-33658 AWE Track Edition Exhaust for VW MK8 GTI – Diamond Black Tips
Welcome to the AWE family, and congratulations on your purchase of the AWE Exhaust System for the VW MK8 GTI.
Exquisite build quality and craftsmanship, coupled with industry leading performance, distinguish this exhaust system from all others.
*For up to the minute fitment information, be sure to visit the AWE website. As always, AWE Performance Specialists are standing by for any questions, right here.

PARTS LIST (TRACK SYSTEM)

Inspect ALL parts prior to disassembly of vehicle; If damaged or MISSING, please contact the place of purchase immediately.

Symbol Part Number Description QTY
LG MK8 GTI OE Inlet Adapter 1
E71 MK8 GTI Resonated Front Section 1
E67 MK8 GTI Track Mid Section 1
E68 MK8 GTI Under Axle Pipe 1
E69 MK8 GTI Rear Section 1
E70 MK8 GTI Tip Outlet 2
180300 AWE Band Clamp: 3″ 4
180250 AWE Band Clamp: 2.5″ 2
3910-11012 Clamp-kit hanger clamp kit— 2 Split C-clamps and 1 Allen wrench
9/64 1
610400 Rubber exhaust isolator 1
180006 AWE Tuning Chrome 5″ Slash Cut Tip 2
180007 AWE Tuning Black Chrome 5″ Slash Cut Tip 2

AWE 3810-11484 Touring to Track Conversion Kit - Parts

PARTS LIST (TOURING SYSTEM)

Inspect ALL parts prior to disassembly of vehicle; If damaged or MISSING, please contact the place of purchase immediately.

Symbol Part Number Description QTY
LG MK8 GTI OE Inlet Adapter 1
E71 MK8 GTI Resonated Front Section 1
E67 MK8 GTI Track Mid Section 1
E68 MK8 GTI Under Axle Pipe 1
E69 MK8 GTI Rear Section 1
E70 MK8 GTI Tip Outlet 2
180300 AWE Band Clamp: 3″ 4
180250 AWE Band Clamp: 2.5″ 2
3910-11012 Clamp-kit hanger clamp kit— 2 Split C-clamps and 1 Allen wrench
9/64 1
610400 Rubber exhaust isolator 1
180006 AWE Tuning Chrome 5″ Slash Cut Tip 2
180007 AWE Tuning Black Chrome 5″ Slash Cut Tip 2

AWE 3810-11484 Touring to Track Conversion Kit - Parts
1

NOTE: Always refer to the manufacturer’s service manual for precise torque specifications on all OEM fasteners.
CAUTION: The exhaust may be VERY HOT — allow adequate time for the system to cool down before disassembly. Severe burns and injury will occur if skin comes into contact with a hot exhaust system.

STEP 1
Soak all bolts and rubber hangers in penetrating oil before starting any work.

  1. To begin you will need to loosen the OE clamp located at (A), enough to allow the two OE components to slide apart.
  2. Remove the bolts on the under carriage protector, pull it down enough to allow you to remove the bolts holding the cross bracein shown at (B), and remove the cross brace.
  3. Slide the rubber hanger off of the hanger bar, as shown at (C).
  4. Unbolt the OE hangers, shown at (D). This will allow you to fully remove the factory system.AWE 3810-11484 Touring to Track Conversion Kit - rubber

STEP2

Remove the 2 OE hangers from both sides of the OE system as shown in Figure 2.
Note: The OE hangers will be used with your AWE system.AWE 3810-11484
Touring to Track Conversion Kit - Figure STEP3
Install the AWE inlet adapter (LG), as shown inFigure 3. Snug the clamp but do not fully tighten it at this time.
Note: The OE sleeve clamp (A) will be re- used, as shown in Figure 3.AWE 3810-11484 Touring to Track Conversion Kit - Figure
1 STEP4
It is crucial to install each section and exhaust band clamps correctly to prevent loose joints, exhaust leaks and rattles.
Arrow A shows the expanded pipe and the preinstalled exhaust clamp being brought up to the corresponding pipe.
Arrow B shows the overlapping pipe installed correctly over the corresponding pipe.
Arrow C shows the exhaust band clamp being brought to the edge of the expanded pipe.
NOTES:

  • Do not fully torque any exhaust clamp until the entire exhaust has been installed and adjusted.
  • Torque specification is a minimum of 60 ft/lbs
    AWE 3810-11484 Touring to Track Conversion Kit - Figure
2

STEP5
Install your AWE resonated front section (E71) by sliding a provided clamp over the slip fit (A) and bottoming out the AWE resonated front section on the OE inlet adapter (LG) as shown in Figure 5-1. Next slide the hanger bar into the OE rubber hanger (B) as shown in Figure 5-2. Snug the clamp but do not fully tighten it at this time.![AWE 3810-11484 Touring to Track Conversion Kit

  • Figure3](https://manuals.plus/wp-content/uploads/2023/06/AWE-3810-11484 -Touring-to-Track-Conversion-Kit-Figure3.jpg) STEP6
    Install the provided rubber gromet onto the OE hanger as shown at (A) in both Figure 6-1, and Figure 6-2.
    Next install your AWE Track mid section (E67), as shown in Figure 6-1 or your AWE Touring mid section (E66), as shown in Figure 6-2.
    After bottoming out the slip fit on your AWE resonated front section (E71), and sliding the hanger bar into the rubber hanger (A), snug the clamp down but do not fully tighten it.AWE 3810-11484 Touring to Track Conversion Kit -
Figure 4

STEP7

Install your AWE under axle pipe (E68), slide a provided clamp over the expanded end, bottom the slip fit out on your AWE Track mid section (E67) OR AWE Touring mid section (E68).
Next rotate the tube so it sits in the cut out as shown at (A) in Figure 7.AWE 3810-11484 Touring to Track Conversion Kit -
Figure5

STEP8

Install the OE rubber hangers on your AWE rear section (E69) as shown in Figure 8.
Note: Install the OE rubber hangers on the sides they originally came off of.AWE 3810-11484 Touring to Track Conversion Kit - Figure
6

STEP9

Install your AWE rear section (E69) by first sliding a provided clamp over the expanded leg, then bottoming out the slip fit on your AWE under axle tube (E68), as shown at (A).
Next secure the OE hangers to the car using the OE hardware, as shown at (B) in Figure 9. Repeat this process on the opposite side.AWE 3810-11484 Touring
to Track Conversion Kit - Figure7

STEP10

Install your 2 AWE tip outlets (E70) on each side of your AWE rear section (E69). Slide a provided clamp over each end of the tip outlet section, and bottom out a tip outlet on each side. Center the tip outlet in the tip cut out on the bumper and snug the clamps, as shown in Figure 10-1 and in Figure 10-2.AWE 3810-11484 Touring to Track Conversion Kit -
Figure8

STEP11

To install the exhaust tips with integrated clamps, first, attach the exhaust tip in the proper orientation onto the exhaust outlet tube.
Insert one of the carriage bolts from the hardware kit (3910-41010) through the tab on the exhaust tip and thread on one of the corresponding nuts.
Using anti-seize on the bolt threads will help installation and prevent breakage of hardware.
If exhaust system only has 2 exhaust tips while the integrated clamp kit has enough hardware for our 4 tip exhaust systems. You will have 2 sets of hardware left over that will not be used.AWE 3810-11484 Touring to Track
Conversion Kit - Figure9

STEP12

Install your AWE tips, on to the AWE tip outlets (E70), as shown in Figure 12. With your tips installed, work from the front to the rear taking time to check for proper clearance and alignment. Once the desired location positioning is achieved fully tighten all clamps.
Note: Tighten all clamps to at least 60 ft/lbs.AWE 3810-11484 Touring
to Track Conversion Kit - Figure10

STEP13

Re-install the OE cross brace, with the OE hardware (A) that was removed in Step 1. Next secure the under carriage protector using the OE hardware, as shown at (B) in Figure 13.AWE 3810-11484 Touring to Track Conversion Kit -
Figure11

STEP14

With the complete AWE exhaust system installed, all clamps tightened and the tips aligned. It is now recommended to drive the car to allow the exhaust to heat cycle.
 At this point the exhaust will be very hot, allow to cool before work continues.
Check the tips for correct alignment, adjust as needed.
Don’t forget to look below for any troubleshooting needs! AWE 3810-11484
Touring to Track Conversion Kit - Figure12

ENJOY!

TROUBLESHOOTING

Issue Solution
Exhaust is not fitting correctly Most fitment issues are due to improperly

adjusted exhaust. This includes tip fitments and rattling due to chassis contact. Check out our
fitment guide for more installation tips.
Incorrect or missing parts| Double check the parts list for your system and compare them with what you received. Fill out our contact form, found below and let us know what parts you need.

CARE

Once installed properly, your AWE exhaust will provide years of trouble-free performance.
The exhaust volume and sound will settle with usage; 800-1000 miles is required to break-in new exhaust systems.
Also, please note that the rear 180Technology® resonator has a small drain hole to allow condensation to escape. Water drops from this area are normal.
Periodic cleaning of exhaust tips is necessary to maintain proper finish, especially in areas prone to road salt and caustic deicing solutions. Use a mild soap and water solution or car wax to clean the finish. Avoid using abrasive polishes, as they can scratch the finish.
Any questions or comments, please do not hesitate to contact us:
AWE
CONTACT FORM

WARRANTY

Up-to-date warranty information is found
awe-tuning.com/pages/warranty
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE.
All rights reserved. Rev 1.1

Documents / Resources

| AWE 3810-11484 Touring-to-Track Conversion Kit [pdf] Installation Guide
3810-11484, 3015-32658, 3015-33658, 3020-32658, 3020-33658, 3810-11484 Touring-to-Track Conversion Kit, 3810-11484, Touring-to-Track Conversion Kit, Conversion Kit
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References

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