Unaka Gear Co 1003-MB53-01 Ford Transit High Speed Low Drag Cross Bar Installation Guide
- October 30, 2023
- Unaka Gear Co
Table of Contents
Unaka Gear Co 1003-MB53-01 Ford Transit High Speed Low Drag Cross Bar
Product Information
The product is a mounting kit for a solar panel. It includes various components such as T-nuts, washers, locknuts, flat washers, hex bolts, hex head bolts, cross bars, and a solar panel spacer. The cross bars are made of 5052-H32 material and the other components are made of 18-8 SS material. The kit does not include a solar panel.
Product Usage Instructions
- Take out all the components from the kit and verify that all the components are present as per the list in the manual.
- If the solar panel is not pre-drilled for the cross bars, use the provided holes in the cross bars as a guide to drilling holes in the solar panel.
- Slide T-nut 6 into 8020 on side rails.
- Bolt the solar panel to the cross bars using item 8 between the crossbar and bottom of the solar panel. Apply anti-seize during this step.
- Carefully lower the solar panel assembly onto 8020 and secure it in place with bolts and washers. Apply blue Loctite 242 during this step.
- Torque bolt solar panel to the crossbar.
- Bolt solar panel and bars to 8020 side rails.
Note:
Two extra quantities of items 5 and 3 and one extra quantity of item 2 are
provided in the kit. The dimensions mentioned in the manual are in inches and
do not scale the drawing. Apply angular tolerance of 0.5 and one/two/three
place decimal tolerance of 0.1/0.01/0.005 respectively.
Parts List
Dimension
ASSEMBLY
- QTY 2 EXTRA OF ITEMS 5 & 3 AND QTY 1 EXTRA ITEM 2 ARE PROVIDED
- SOLAR PANEL DOES NOT COME WITH KIT
- HOLES IN THE CROSS BAR ARE FOR 200W-RICH SOLAR PANELS, OTHER PANELS MAY REQUIRE DRILLING HOLES IN SOLAR PANELS TO MATCH MOUNTING SLOTS IN CROSS BARS
- BOLT SOLAR PANEL TO CROSS BARS PLACING ITEM 8 BETWEEN CROSS BAR AND BOTTOM OF SOLAR PANEL.
- USE ANTISIEZE DURING THIS STEP.
- SLIDE T-NUT 6 INTO 8020 ON THE SIDE RAILS
- 3. CAREFULLY LOWER SOLAR PANEL ASSEMBLY ONTO 8020, AND SECURE IN PLACE WITH BOLTS AND WASHERS. **USE BLUE LOCTITE 242 DURING THIS STEP.
- TORQUE
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