BOSCH B0600861900 Keo Cordless Reciprocating Saw Instruction Manual

: October 30, 2023
: Bosch

Table of Contents

Safety Notes
Safety Warnings for Battery Chargers
Technical Data
Declaration of Conformity
Noise/Vibration Information
Mounting and Operation
Starting
Working Advice
Troubleshooting
Maintenance and Service
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

B0600861900 Keo Cordless Reciprocating Saw
Instruction Manual

Safety Notes

Explanation of symbols

| Read instruction manual.
---|---
| General hazard safety alert.
| Keep bystanders a safe distance away from the power tool.
****| Wear protective gloves
| Do not use the power tool in the rain or leave it outdoors when it is raining.

General Power Tool Safety Warnings
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.
Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Warnings for Sabre Saws

Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Do not use the tool with the hook without rubber covers or with damaged rubber covers. If the rubber covers on the hook are damaged, replace the hook by a new one.
Keep hands away from the sawing range. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.
When sawing without the hook, the guide plate must always face against the workpiece. The saw blade can become wedged and lead to loss of control over the power tool.
When the cut is completed, switch off the machine and then pull the saw blade out of the cut only after it has come to a standstill. In this manner you can avoid kickback and can place down the machine securely.
Use only undamaged saw blades that are in perfect condition. Bent or dull saw blades can break, negatively influence the cut, or lead to kickback.
Do not brake the saw blade to a stop by applying side pressure after switching off. The saw blade can be damaged, break or cause kickback.
Clamp material well. Do not support the workpiece with your hand or foot. Do not touch objects or the floor with the the saw running. Danger of kickback.
Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage.
Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.
Before any work on the machine (e.g. maintenance, changing the tool, etc.) as well as during its transport and storage, lock the On/Off switch in the off position. There is danger of injury when the On/Off switch is unintentionally actuated.
Protect the power tool against heat, e.g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate the respiratory system.
To save energy, only switch the power tool on when using it.

Safety Warnings for Battery Chargers

Keep the battery charger away from rain or moisture.
Penetration of water in the battery charger increases the risk of an electric shock.

Charge the power tool only with the supplied charger.
Keep the battery charger clean. Contamination can lead to danger of an electric shock.
Before each use, check the battery charger, cable and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified technician and only using original spare parts. Damaged battery chargers, cables and plugs increase the risk of an electric shock.
Children or persons that owing to their physical, sensory or mental limitations or to their lack of experience or knowledge, are not capable of securely operating the charger, may only use this charger under supervision or after having been instructed by a responsible person. Otherwise, there is danger of operating errors and injuries.
Supervise children during use, cleaning and maintenance. This will ensure that children do not play with the charger.
Cleaning and user maintenance of the battery charger shall not be made by children without supervision.

Products sold in GB only: Your product is fitted with a BS1363/A approved electric plug with internal fuse (ASTA approved to BS1362).
If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.
Symbols

The following symbols are important for reading and understanding the operating instructions. Please take note of the symbols and their meaning. The correct interpretation of the symbols will help you to use the machine in a better and safer manner.

Symbol	Meaning
****	Wear eye protection.
Only use the battery charger indoors.
Reaction direction
Movement direction
Switching On
Permitted action
Prohibited action
Accessories

Intended Use
This power tool is intended for domestic use.
It is for cutting branches and can also be used for the sawing of wood, soft metal such as copper and plaster board.
It is suitable for straight and curved cuts.
The saw blade recommendations must be observed.

Technical Data

Sabre saw		Keo
Article number		3 600 H61 9..
Rated voltage	V=	10.8
Stroke rate at no load n0	min-1	0–1 6 0 0
Tool holder		SDS
Stroke	mm	20

Cutting capacity, max. diameter
–in wood
–in soft metal| mm
mm| 80
7
Weight according to EPTA-Procedure 01:2014| kg| 1.05

Please observe the article number on the type plate of your machine.
The trade names of the individual machines may vary.

Sabre saw		Keo

Please observe the article number on the type plate of your machine.
The trade names of the individual machines may vary.

Declaration of Conformity

We declare under our sole responsibility that the product described under “Technical Data” complies with all applicable provisions of the directives 2011/65/EU, until 19April2016: 2006/95/EC, from 20 April 2016 on: 2014/35/EU, until 19April2016: 2004/108/EC, from 20April2016 on: 2014/30/EU, 2006/42/EC including their amendments and is in conformity with the following standards:
EN60745-1,EN60745-2-11 (battery powered product), EN50581, EN60335-1,EN60335-2-29 (battery charger).
Technical file (2006/42/EC, 2000/14/EC) at:
Bosch Lawn and Garden Ltd., PT-HG/ENS-PA2,
Stowmarket, Suffolk IP14 1EY, England

Henk Becker
Executive Vice President
Engineering| Helmut Heinzelmann
Head of Product Certification
PT/ECS
---|---
|

Robert Bosch Power Tools GmbH
70538 Stuttgart, GERMANY
Stuttgart, 01.01.2017

Noise/Vibration Information

Sound emission values determined according to EN60745-2-11.
Typically the A-weighted sound pressure level of the productis 72dB(A). Uncertainty K=3dB.
The noise level when working can exceed 80dB(A).
Wear hearing protection!
Vibration total values a (triax vector sum) and uncertainty K h determined according to EN60745-2-11:
Cutting board: ah =19m/s2, K=6.0m/s2,
Cutting wooden beam: ah=20m/s2, K=3.0m/s2.
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The technical specifications of the power tool deviate from the test criteria laid out in the standardised test given in EN60745.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Mounting and Operation

Action	Figure	Page
Delivery Scope	1	213
Battery Charging	2	213
Mounting the Hook	3	214
Checking if the Hook fits correctly	4	214
Inserting/Replacing the Saw Blade	5	215
Checking if the Blade is connected	6	215
Starting	7	215
Controlling the Stroke Rate	7	215
Working Advice	8– 9	216 – 217
Maintenance and Cleaning	10	217
Selecting Accessories/Spare Parts	11	218

Starting

Before any work on the machine (e.g. maintenance, changing the tool, etc.) as well as during its transport and storage, lock the On/Off switch in the off position. There is danger of injury when the On/Off switch is unintentionally actuated.

Battery Charging

Do not use other battery chargers. The supplied battery charger is designed for the Lithium-Ion battery in your machine.
Observe the mains voltage! The voltage of the power supply must correspond with the data given on the nameplate of the battery charger. Battery chargers marked with 230V can also be operated with 220V.
The voltage range of the charger is 100–240V. Ensure that the plug match’s the outlet.
Note: The battery is supplied partially charged. To ensure full capacity of the battery, completely charge the battery before using your power tool for the first time.
The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging procedure does not damage the battery.
The “Electronic Cell Protection (ECP)” protects the lithium-ion battery against deep discharging. When the battery is run down or discharged, the garden product is shut off by means of a protective circuit: The garden product no longer operates.
Do not continue to press the On/Off switch after the machine has been automatically switched off. The battery can be damaged.
Plug the mains plug of the battery charger into a socket outletand the charger plug into the socket on the rear side of the handle, in one way only.
The charging procedure starts as soon as the charger plug of the battery charger is inserted into the socket.
The battery charge-control indicator indicates the charging progress. During the charging process, the indicator flashes green. When the battery charge- control indicator lights up green continuously, the battery is fully charged.
During the charging procedure, the handle of the machine warms up. This is normal. Disconnect the battery charger from the mains supply when not using it for longer periods.
The power tool cannot be used during the charge procedure; it is not defective when inoperative during the charging procedure.
Protect the battery charger against moisture!

Working Advice

When mounting the saw blade, wear protective gloves. Danger of injury when touching the saw blade.
When changing the saw blade, do not hold the tool with one hand on or around the On/Off switch and lock off. There is danger of injury when the On/Off switch is unintentionally actuated.
When changing the saw blade, take care that the saw blade holder is free of material residue, e.g. wood or metal shavings.
When sawing light building materials, observe the statutory provisions and the recommendations of the material suppliers.
While sawing, hold the machine firmly with one hand by the handle.
While sawing, do not touch the hook, the blade or the air vents.
After sawing blade may be hot, please let it cool down before touching it.

Selecting a Saw Blade
Use only saw blades suitable for the material being worked.
An overview of recommended saw blades can be found at the beginning of these instructions. Do not use other blades than recommended.
Use a thin saw blade for narrow curve cuts.
Battery Charge-control Indication
The battery charge-control indicator indicates the charge condition of the battery continuously when the On/Off switch is pressed.

LED	Capacity
Continuous lighting, green	≥35%
Flashing light, green	15–35%
Flashing light, red	5–15%
Continuous lighting, red	≤5%

Dust/Chip Extraction Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dusts can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.
Certain dusts, such as oak or beech dust, are considered as carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.
–Provide for good ventilation of the working place.
–It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the materials to be worked.

Prevent dust accumulation at the workplace. Dusts can easily ignite.

Troubleshooting

Problem	Possible Cause	Corrective Action
Power tool fails to operate	Battery discharged	Recharge battery; also see

“Battery Charging”
Power tool defective| Contact Service Agent
Internal wiring of power tool damaged| Contact Service Agent
Power tool functions intermittently| On/Off switch defective| Contact Service Agent
Excessive vibrations/noise| Power tool defective| Contact Service Agent
Sawing time per battery charge too low| Blade holder area needs cleaning| Hold the tool to point to the ground and start to operate
Saw blade has worn| Change saw blade
Poor sawing technique| see “Working Advice” (figure8)
Battery not fully charged| Recharge battery; also see “Battery Charging”
The saw blade is running slow| Battery is getting discharged| Recharge battery; also see “Battery Charging”
On/Off switch is not fully pressed| Fully press On/Off switch
Overloaded during operation| Reduce pressing force of tool against branch
Green and red LED flash alternately| Battery temperature is out of charging range| Increase or reduce the battery temperature to within the specified range between 0°C and 45°C
Red LED flashes 1x| Battery voltage is too low, battery is empty| Recharge battery; also see “Battery Charging”
Red LED flashes fast 5x| Battery temperature is out of operating range| Increase or reduce the battery temperature to within the specified range between –15°C and +65°C
Red LED flashes 2x| Overload (jammed blade)| Reduce pressing force of tool against branch Operate tool before the blade touches the branch

Maintenance and Service

Maintenance, Cleaning and Storage

Before any work on the machine (e.g. maintenance, changing the tool, etc.) as well as during its transport and storage, lock the On/Off switch in the off position. There is danger of injury when the On/Off switch is unintentionally actuated.
Always remove the blade before any work on the machine.
For safe and proper working, always keep the machine and ventilation slots clean.

Clean the saw blade holder preferably with compressed air or a soft brush. Remove the saw blade from the power tool for this. Ensure proper operation of the saw blade holder by applying a suitable lubricant. Heavy contamination of the machine can lead to malfunctions. Therefore, do not saw materials that produce a lot of dust from below or overhead.
Store the power tool in a secure, dry place, out of the reach of children.
Do not place other objects on the power tool.
After-sales Service and Application Service www.bosch- garden.com
In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail: boschservicecentre@bosch.com| Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045
Inside New Zealand:
Phone: (0800) 543353
Fax: (0800) 428570
Outside AU and NZ:
Phone: +61 3 95415555
www.bosch.com.au| Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West Dublin 24
Tel. Service: (01) 4666700
Fax: (01) 4666888| Republic of South Africa
Customer service
Hotline: (011) 6519600
---|---|---|---
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: (011) 4939375
Fax: (011) 4930126
E-Mail: bsctools@icon.co.za| KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street Pinetown
Tel.: (031) 7012120
Fax: (031) 7012446
E-Mail: bsc.dur@za.bosch.com| Western Cape – BSC Service Centre
Democracy Way, Prosperity Park Milnerton
Tel.: (021) 5512577
Fax: (021) 5513223
E-Mail: bsc@zsd.co.za| Bosch Headquarters
Midrand, Gauteng
Tel.: (011) 6519600
Fax: (011) 6519880
E-Mail: rbsa-hq.pts@za.bosch.com

Transport
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements.
When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.
Disposal
The garden product, accessories and packaging should be sorted for environmental-friendly recycling.
Do not dispose of power tools and batteries/rechargeable batteries into household waste!
Only for EC countries:
** According to the European Guideline 2012/19/EU, power tools that are no longer usable, and according to the European Guideline 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.
Great Britain**
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail: boschservicecentre@bosch.com

Integrated batteries may only be removed for disposal by qualified personnel. Opening the housing shell can destroy the power tool.

To remove the battery from the power tool, press the On/Off switch until the battery is fully discharged. Unscrew the screws on the housing and remove the housing shell in order to remove the battery. To prevent a short circuit, disconnect the connectors on the battery one at a time and then isolate the poles. Even when fully discharged, the battery still contains a residual capacity, which can be released in case of a short circuit.
Battery packs/batteries:
Li-Ion:
Please observe the instructions in section “Transport”.
Subject to change without notice.

|
---|---
|
|

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-garden.com
F 016 L81 345 (2015.05) AS / 219 EURO