Autonics ADIO-EI Remote I/O Boxes (EtherNet/IP) User Manual

ADIO-EI Remote I/O Boxes (EtherNet/IP)
User Manual

For your safety, read and follow the considerations written in the instruction manual, other manuals and Au tonics website.
The specifications, dimensions, etc. are subject to change without notice for product improvement. Some models may be discontinued without notice.

Features

• The upper level communication protocol: Ethernet/IP
• The lower level communication protocol: IO-Link ver. 1.1 (port class: Class A)
• Housing material: Zinc Die casting
•  Protection rating: IP67
• The daisy chain allows the power supply using the connection technology in a standardized 7/8” connector
• The maximum output current of power supply: 2 A per port
• I/O port settings and status monitoring (cable short / disconnection, connection status, etc.)
• Supports digital input filter

Safety Considerations

• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
• ****  symbol indicates caution due to special circumstances in which hazards may occur.

Warning Failure to follow instructions may result in serious injury or dealt.

1.  Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss.(e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
   Failure to follow this instruction may result in personal injury, economic loss or fire.

2. Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact or salinity may be present. Failure to follow this instruction may result in explosion or fire.

3. Do not connect, repair, or inspect the unit while connected to a power source.
   Failure to follow this instruction may result in fire.

4. Check ‘Connections’ before wiring.
   Failure to follow this instruction may result in fire.

5. Do not disassemble or modify the unit.
   Failure to follow this instruction may result in fire.

6. Do not touch the product during operation or for a certain period of time after stopping.
   Failure to follow this instruction may result in burn.

Caution Failure to follow instructions may result in injury or product damage.

1. Use the unit within the rated specifications.
   Failure to follow this instruction may result in fire or shortening the life cycle of the product.

2. Use a dry cloth to clean the unit, and do not use water or organic solvent. Failure to follow this instruction may result in fire.

3. Keep the product away from metal chip, dust, and wire residue which flow into the unit.
   Failure to follow this instruction may result in fire or product damage.

4. Connect the cable correctly and prevent poor contact.
   Failure to follow this instruction may result in fire or product damage.

5. Do not connect or cut off the wire of the cable while operating the unit.
   Failure to follow this instruction may result in fire or product damage.

Cautions during Use

• Follow instructions in ‘Cautions during Use’. Otherwise, it may cause unexpected accidents.
• The UA power (actuator power) and US power (sensor power) should be insulated by the individually isolated power device.
• Power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.
• Use the rated standard cables and connectors. Do not apply excessive power when connecting or disconnecting the connectors of the product.
• Keep away from high voltage lines or power lines to prevent inductive noise. In case installing power line and input signal line closely, use line filter or varactor at power line and shielded wire at input signal line. For stable operation, use shield wire and ferrite core, when wiring communication wire, power wire, or signal wire.
• Do not use near the equipment which generates strong magnetic force or high frequency noise.
• Do not connect, or remove this unit while connected to a power source.
• This unit may be used in the following environments.
  – Indoors (in the environment condition rated in ‘Specifications’)
  – Altitude max. 2,000 m
  – Pollution degree 2
  – Installation category II

Configuration of ADIO-EI

The figure below shows the EtherNet/IP network and the devices that compose it.
For proper use of the product, refer to the manuals and be sure to follow the safety considerations in the manuals. Download the manuals from the Au tonics website.

Connect the ports of ADIO
Supply power to the ADIO
O-Link device settings| Set parameters and functions of IO-Link device| atIOLink User Manual
EtherNet/IP Master
↕
ADIO-EI| Integrate the ADIO-EI to EtherNet/IP project| ADIO-EI (Studio 5000 Logix Designer Guide) 01)
Set the ports of ADIO-EI
Checking the operation| Check the indicators| ADIO-EI Product Manual

1. The project planning software of the upper level communication system may be different depending on the user’s environment. For more information, refer to the manufacturer’s manual.
   The configuration instance and class

Operation mode| Fault State 01)| Validation| Data Storage| Input Filter 01)| Vendor ID| Device ID| Cycle Time
---|---|---|---|---|---|---|---
Digital Input| –| –| –| ○| –| –| –
Digital Output| ○| –| –| –| –| –| –
IO-Link Input| –| ○| ○| –| ○| ○| ○
IO-Link Output| –| ○| ○| –| ○| ○| ○
IO-Link Input/Output| –| ○| ○| –| ○| ○| ○

Ordering Information
This is only for reference, the actual product does not support all combinations. For selecting the specified model, follow the Autonics website

1 I/O specification
N: NPN
P: PNP
Product Components

• Product (+ Protective cover for the rotary switches)
• Name plates × 20
• M4×10 screw with washer × 1
• Instruction manual × 1
• Waterproof cover × 4

Sold Separately

• Name plates
• Waterproof cover

Software
Download the installation file and the manuals from the Autonics website.
airlink
airlink with purposes for setting, diagnosis, initialization and maintenance of IO-Link device via IODD file is provided as the dedicated Port and Device Configuration Tool (PDCT).

Connections

Ethernet port

M12 (Socket-Female), D-coded| Pin| Function| Description
---|---|---|---
| 1| TX +| Transmit Data +
2| RX +| Receive Data +
3| TX –| Transmit Data –
4| RX –| Receive Data –

Power supply port

OUT (7/8”, Socket- Female)| IN (7/8”, Plug-Male)| Pin| Function| Description
---|---|---|---|---
| | 1, 2| 0 V| Sensor and actuator
supply
3| F.G.| Frame ground
4| +24 VDC | Sensor supply
5| +24 VDC | Actuator supply

PDCT port

I/O port

Dimensions

• Unit: mm, For the detailed dimensions of the product, follow the Autonics website.

Unit Descriptions

1. Grounding hole
2. Mounting hole
3. Insertion part for the name plate
4. Ethernet port
5. Power supply port
6. PDCT port
7. I/O port
8. Rotary switches
9. Status indicator
10. I/O port indicator

Installation

Mounting

1. Prepare a flat or metal panel in the enclosure.
2. Drill a hole to mount and ground the product on the surface.
3. Turn off all power.
4. Fix the product using M4 screws in the mounting holes. Tightening torque: 1.5 N m

Grounding
**** Be sure to use a cable with low impedance and as short as possible for connecting the housing to the product.

1. Connect the grounding strap and M4×10 screw with washer.
2. Fix the screw in the grounding hole. Tightening torque: 1.2 N m

IP Address Settings
To connect to the Ethernet/IP network, configure the Ethernet/IP interface. The IP address can be assigned using the following methods.
Rotary switches
Be sure to place the seal of the protective cover firmly on the rotary switches after completing the settings.
The protection rating is not guaranteed when the protective cover is open.

1. Rotate the rotary switches to set the mode and IP address. The green LED of the US indicator flashes.
   Setting mode| Rotary switches| Description| Value
   ---|---|---|---
   Default IP Address| 000| This IP address is stored in the ADIO-EI’s EEPROM. Applying the IP address set on the atIOLink software.| Factory settings: 192.168.2.3
   Static IP Address| 001 to 255| The IP address of the Ethernet port. Set the last octet of the IP address.| 192.168.2.□□□
   BOOTP| 800 to 899| The IP address is assigned by the Bootstrap Protocol (BOOTP)-server.| IP Address, Subnet Mask., etc
   DHCP| 900 to 999| The IP address is assigned by the DHCP-server.| IP Address, Subnet Mask., etc
2. Turn on the ADIO-EI again.
3. Check that green LED of the US indicator is ON.
4. The IP address has been changed.
5. Put the protective cover on the rotary switches.

airlink
The address assigned by the airlink software is stored in the ADIO-EI’s EEPROM. For more information, refer to the atIOLink User Manua

Port Connections
Port specifications

• Be sure to check the port specifications below before connecting the device. Prepare a cable that complies with the protection rating IP67

| Ethernet port| I / O port| PDCT port| Power supply port
---|---|---|---|---
Type| M12 (Socket-Female), 4-pin, D-coded| M12 (Socket-Female), 5-pin, A-coded| M12 (Socket-Female), 5-pin, A-coded| Input: 7/8” (Plug-Male), 5-pin Output: 7/8” (Socket-Female), 5-pin
Push-Pull| YES| YES| YES| N.A
Number of ports| 2| 8| 1| 2
Tightening torque| 0.6 N m| 0.6 N m| 0.6 N m| 1.5 N m
Supported function| Daisy chain| –| USB serial communication| Daisy chain
Connector 1| Connector 2| Wiring|
---|---|---|---
| | Connector 1 Pin no.| Connector 1 Function| Connector 2 Pinno.| Connector 2 Function
1| N.C.| |
2| Data –| 3| Data-
3| 0 V| 1| 0 V
4| N.C.| 4| + 5 VDC=
5| Data +| 2| Data +

Connect to the EtherNet/IP

1. Connect the M12 connector to the Ethernet port. See the connections below.
   1| TX +| Transmit Data +
   ---|---|---
   2| RX +| Receive Data +
   3| TX –| Transmit Data –
   4| RX –| Receive Data –

2. Connect the connector to the Ethernet/IP network.
   • Network device: PLC or Ethernet/IP device supporting Ethernet/IP protocol

3. Put the waterproof cover on the unused port.

Connect the IO-Link devices
The maximum output current is 2 A at each I/O port. Configure the device so that the total current of the I/O ports does not exceed 9 A.
**** Check the wiring information in the manual of the IO-Link device to be connected.

1. Connect the M12 connector to the I/O port. See the connections below.
   1| +24 VDC ****
   ---|---
   2| I/Q: Digital Input
   3| 0 V
   4| C/Q: IO-Link, Digital Input/output
   5| Not Connected (N.C.)

2. Put the waterproof cover on the unused port.

Port Connections

Connect with the airlink
**** Do not use the PDCT port and the Ethernet port at the same time.

1. Connect the M12 connector to the PDCT port. See the connections below.
   1| Not Connected (N.C.)
   ---|---
   2| Data –
   3| 0 V
   4| Not Connected (N.C.)
   5| Data +

2.  Connect the connector to the network device.
   • Network device: PC/laptop that airlink software is installed

3.  Put the waterproof cover on the unused port.

Connect the power supply to ADIO
**** Be sure not to exceed 9 A of the maximum supplying current to the sensor (US).

1. Turn off all power.
2. Connect the 7/8″ connector to the power supply port. See the connections below.

Indicators

Status indicator 01. The power supply of sensor

02. The power supply of actuator

rotary switches
ON| Applied voltage: none (＜ 10 VDCᜡ)

03. Error status

switches (the applied voltage: normal)
Red| ON| ADIO initialization failure

04. Module status

Red

| ON| Unrecoverable error (module failed)
Flashing| Error in device configuration (invalid configuration)

05. Network status

Green / Red

| OFF| No Power and IP address
Flashing| Device self-testing: Power
**Green| ON| The connection is established.
Flashing| No connection
****Red**| ON| IP address conflict: Another device has the same IP address.
Flashing| Connection timeout

06. Ethernet connection

Green

| OFF| No Ethernet connection
ON| The Ethernet connection is established.
Yellow| Flashing| Data transmission

07. Transmission rate of the Ethernet

I/O port indicator 01. Pin 4 (C/Q)

•  Validation failed, Invalid data length, Data Storage error
**** ON| •  NPN: Short circuit occurred on the output of pin 4 and pin1
•  PNP: Short circuit occurred on the output ofpin 4 and pin 3

02. Pin 2 (I/Q)

03. The power supply of the I/O port

I/O supply power (pin 1, 3)

Specifications

Electrical/Mechanical specifications

Number of ports: 2 (IN/OUT)
Supported function: daisy chain
**Power supply port| Input: 7/8” (Plug-Male), 5-pin Output: 7/8” (Socket-Female), 5-pin Number of ports: 2 (IN/OUT) Supported function: daisy chain
****PDCT port| M12 (Socket-Female), 5-pin, A-coded, Push-Pull Number of ports: 1 Connection method: USB serial communication
****I / O port| M12 (Socket-Female), 5-pin, A-coded, Push- Pull Number of ports: 8
Mounting method| Mounting hole: fixed with M4 screw
Grounding method| Grounding hole: fixed with M4 screw
Unit weight (packaged)**| ≈ 700 g (≈ 900 g)

Mode specifications

Environmental conditions

Ambient temperature 01)| -5 to 70 °C, Storage: -25 to 70 °C (no freezing or condensation)
---|---
Ambient humidity| 35 to 75%RH (no freezing or condensation)
Protection rating| IP67 (IEC standard)

1. UL approved ambient temperature: 45 ℃
   Approvals

Approval|
---|---
Association approval|

**Communication Interface

**

Ethernet

•  Subnet Mask: 255.255.255.0
•  Gateway Address: 192.168.2.1
EDS file| Download the EDS file at the Au tonics website.

IO-Link

kbps
Port class| Class A
**Standard**| IO-Link Interface and System Specification Version 1.1.2 IO-Link Test Specification Version 1.1.2

18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002
www.autonics.com
+82-2-2048-1577
sales@autonics.com

References

• autonics.com

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