Danfoss FCA1010 AQP Racing Hose Instruction Manual

October 30, 2023
Danfoss

Danfoss logo FCA1010 AQP Racing Hose
Instruction Manual

Aeroquip Performance Products

Assembly Instructions

AQP Racing Hose with Reusable Fittings
AQP® Racing Hose (with Reusable Fittings)
Step 1.
Cut hose square to length with fine-tooth hack saw or cut-off wheel. To minimize wire braid flare out, wrap hose with masking tape and cut through tape. Remove tape before next step.
Danfoss FCA1010 AQP Racing Hose - fig 1 Step 2. Insert hose in socket with twisting, pushing motion until hose is in line with back of socket threads.Danfoss FCA1010 AQP Racing Hose - fig
2

Step 3. Important—Mark position around hose at rear of socket with a grease pencil, paint or tape.Danfoss FCA1010 AQP Racing Hose - fig
3Step 4. Lubricate inside of hose and nipple threads lib er al ly using S.A.E. 30 lubricating oil or Aeroquip FBM3553 Hose Assembly Lube.Danfoss FCA1010 AQP Racing Hose - fig 4 Step 5. Carefully insert nipple and engage nipple and socket threads while holding hose in position with other hand. Make sure hose does not push out of socket by observing mark made in Step 3.Danfoss FCA1010 AQP Racing Hose - fig
5

Step 6. Complete assembly using wrench while continuing to hold hose in position. Maximum allowable gap is .031 inches. Your thumbnail is a convenient measuring device.
Danfoss FCA1010 AQP Racing Hose - fig 6 Step 7. Important—Check hose for pushout by observing hose position mark. Pushout should not be evident. CLEAN, PROOF TEST TO TWICE OPERATING PRESSURE AND INSPECT ALL ASSEMBLIES.
Disassemb le in reverse order.Danfoss FCA1010 AQP Racing Hose - fig
7

FBM3553 Hose Assembly Lube

Danfoss FCA1010 AQP Racing Hose - fig 8Danfoss’ Aeroquip Performance Products Hose Assembly Lube is a specially compounded lubricant superior to any other lubricant used in hose assembly work. Available in pint containers.
Use for either hand or machine assembly.

How To Determine Hose Assembly Lengths

To determine the “J” length (cut length of hose) from “L” length (overall length), deduct “D” dimensions of both end fittings. Consult fitting information tables for “D” dimensions.Danfoss FCA1010 AQP Racing Hose - Hose
Assembly

L = Overall Length
J = Cut Length of Hose
D = Fitting Length
Danfoss FCA1010 AQP Racing Hose - Hose Assembly 1Compliments of Aeroquip Performance Product team. For for more technical information please visit Aeroquipperformance.com
For more information on these and other AQP Performance Products see the catalog Aeroquip Performance Products by Danfoss A-SPPE-CC001-E
AN451879665795en-000101

Products we offer: **

**

• Cartridge valves
• DCV directional control valves
• Electric converters
• Electric machines
• Electric motors
• Gear motors
• Gear pumps
• Hydraulic integrated circuits (HICs)
• Hydrostatic motors
• Hydrostatic pumps
• Orbital motors| • PLUS+1® controllers
• PLUS+1® displays
• PLUS+1® joysticks and pedals
• PLUS+1® operator interfaces
• PLUS+1® sensors
• PLUS+1® software
• PLUS+1® software services, support and training
• Position controls and sensors
• PVG proportional valves
• Steering components and systems
• Telematics
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Danfoss Power Solutions is a global manufacturer and supplier of high- quality hydraulic and electric components. We specialize in providing state- of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go towww.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
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Local address:. ……………………

Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000| Danfoss
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Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
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Danfoss
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Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222| Danfoss
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(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
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Shanghai, China 201206
Phone: +86 21 2080 6201

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This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
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